OUTBOARD FUEL SYSTEM PARTS - Marc's Marine
OUTBOARD FUEL SYSTEM PARTSNEW Marine Primer BulbsNot only odes the “NEW” Mallory Marine Primer Bulb exceed the EPA/CARB standards but it’s also packed with innovative features.Primer Bulb Features: Single-piece check valve that increases pumping efficiency 20 percentover the leading OEM product and prevents the bulb from kinking Requires 50 percent less force to compress at low temperature Outstanding durability - made of a propietary compound that resistsharsh weather. Be it extreme heat or cold and extended eposure tosunlight. Exceeds the current EPA/CARB Fuel Permeation standards by almost70 percent.!!NEWNEW9-38100Primer Bulb 5/16”CARB Compliant9-38101Primer Bulb 3/8”CARB CompliantFUEL CONNECTORSS kin carded forpoint of purchaseretail display9-38001Fuel ConnectorReplaces: Honda16977-ZV5-900 1/4” NPTuse w/ 9-38008 & 9-380099-38002Fuel ConnectorReplaces: Nissan/Tohatsu3B2-702810M 3/8” hose barbuse w/ 9-380399-38003Fuel ConnectorReplaces: Mercury22-13562T3 5/16” hose barbuse w/ 9-380129-38005Fuel ConnectorReplaces: Honda 17650-921003ZB 3/8” NPT9-38006Fuel ConnectorReplaces: Chrysler/ForceF213238T2 1/4” NPTuse w/ 9-380139-38007Fuel ConnectorReplaces: Honda 16977-ZV5A00 1/4” NPTuse w/ 9-380099-38008Fuel ConnectorReplaces: Honda 17660-ZV5902 3/8” hose barbuse w/ 9-380019-38009Fuel ConnectorReplaces: Honda 17660-ZV5A00 3/8” hose barbuse w/ 9-38001 & 9-380079-38010Fuel ConnectorReplaces: Johnson/Evinrude772681 1/4” NPTuse w/ 9-38014 & 9-380159-38011Fuel ConnectorReplaces: Mercury22-13563T7 3/8” hose barb9-38012Fuel ConnectorReplaces:Mercury 1/4” NPTuse w/ 9-38003 & 9-380049-38013Fuel ConnectorReplaces: Chrysler/ForceF197787T3 5/16” hose barbuse w/ 9-380069-38014Fuel ConnectorReplaces: Johnson/Evinrude174508 5/16” hose barbuse w/ 9-380109-38015Fuel ConnectorReplaces: Johnson/Evinrude176445 3/8” hose barbuse w/ 9-380109-380169-38016-25 (Bulk Pkg 25)Hose BarbMale 1/4” NPT with 5/16” hosebarb9-380179-38017-25 (Bulk Pkg 25)Hose BarbMale 1/4” NPT with 1/4” hosebarb9-380189-38018-25 (Bulk Pkg 25)Hose BarbMale 1/4” NPT with 3/8” hosebarb9-38019Hose BarbMale 1/8” NPT with 5/16”hose barb9-38004Fuel Connector3/8” hose barb use w/ 9-3801251
OUTBOARD FUEL SYSTEM PARTSFUEL CONNECTORS continued9-38020Hose BarbMale 1/8” NPT with 3/8”hose barb9-38021Hose BarbMale 3/8” NPT with 5/16”hose barb9-38022Hose BarbMale 3/8” NPT with 3/8”hose barb9-38023Hose BarbMale 1/8” NPT with 1/4”hose barb9-38026Hose BarbMale 3/8” NPT with 3/8”hose barb9-38030Fuel ConnectorReplaces: HondaClip-on Type 3/8” hose9-38031Fuel ConnectorReplaces: Mercury 30185Q 3Male (tank end) bayonettype- w/hose barb9-38032Fuel ConnectorReplaces: Mercury 22831Q 3Female (engine end)bayonet type9-38033Fuel ConnectorReplaces: MercuryFemale (tank adaptor)bayonet type - straight9-38034Fuel ConnectorReplaces: MercuryMale (tank adaptor) bayonettype - 90 degree9-38039Fuel conn, Suzuki MaleReplaces: Suzuki 65740-95500Fits: 1/4” NPT. 508 O.D. tankconnector9-38040Fuel conn, Mercury/Yamaha 1/4”Replaces: Mercury/Yamaha22-14213QFits: Force 9.9/15/25 1998, 40hp& up 1993-new9-38041Fuel connector with 3/8” BarbReplaces: Mercury 22831A3Fits: Bayonet connector with 3/8”male barbApproved for use with ethanolblended fuels.Quality YouCan Trust.www.mallorymarine.com52
OUTBOARD FUEL SYSTEM PARTSFUEL WATER SEPARATOR FILTER KITSFEATURES: 10 Micron Filter Media as recommended by OEM’s for EFI& HPDI outboards. High Fuel Flow Capacity of 118 gallons per hour using CNS7668 test standard. High efficiency media filters out emulsified water andother contaminants Corrosion resistant interior to prevent interior corrosion Engineered for 2-cycle and 4-cycle engines, will not separate 2-cycle oil from gas. Manufactured to the strictest standards & specifications Kits available w/ powder coated aluminum mountingbracket or 316 stainless steel and 1/4” or 3/8” NPT inlet/outletBENEFITS: High efficiency media filters out emulsified water andother contaminants for improved engine protection andperformance Prevents costly repairs to the fuel system componentscaused by water, corrosion and debris 10 micron element is compatible with most engine applications so fewer part numbers to stock10 Micronapproved foruse withethanol fuelsSALES TIP:Mallory Marine has the most complete line of filtration products all in attractive retail packaging and it’s notsold in retail, mass merchants or auto parts outlets.Mallory Marine’s brand recognition lends itself to easy consumer POP sales, the floor salesman does nothave to explain who the company is to the consumer as with many competitive brands.53
OUTBOARD FUEL SYSTEM PARTSOutboard Fuel Water Separating FiltersMallory’s Fuel Water Separating Filters provide excellent protection for your engines fuel system that no engine shouldbe without. If your engine is not protected by a Mallory Filter you could risk being stranded due to water in your fuel system or possibledamage to your fuel system components from corrosion. Mallory Fuel Filters are contructed to meetor exceed all OEM specifications.Fuel Filter Features: NEW 10 MICRON RATING for 9-37800 & 9-37801(required for many newer EFI & DFI engines) Epoxy coated interior for superior interior corrosion protection Premium quality filter media removes 98.8% of emusified water andcontaminates High flow capacity exceeds OEM specifications Will not remove 2 cycle oil from fuel Not for use with Diesel Fuel Recommended for all Outboards and I/O’s except 1992 4.3L Mercruiser w/inline fuel filter10 Micronapproved foruse withethanol 78079-378089-378109-378119-37812FUEL WATER SEPARATING FILTER APPLICATIONSMallory Part #9-378009-378019-378039-37804Replaces ModelMercury / Honda / Suzuki / Yamaha / OthersMercury / YamahaJohnson / EvinrudeJohnson / EvinrudeOEM Part #35-802893Q / 35-80717235-807172502905502906 / 385121B29-378059-378069-37807MercuryMercuryMercury / Yamaha / mahaMAR-MINIF-IL-TR9-37810Racor9-37811RacorRacor S3227 & S3228UL, Honda 17670-ZW1-801AH, Suzuki99105-20005, Yamaha MAR-24563-00-00S3213 & S3220UL9-37812Racor54Racor S3240, Honda 17670-ZW1-030GHSuzuki 99105-20006ApplicationBracket w/Short CanisterBracket w/Long CanisterBracket w/Standard CanisterDirect Injection 90-115hp1998-Up, 150-225 1999-UpV-6 EFI 1995-earlierV-6 EFI/DFI 1996-newerApplications where extra filteringcapacity is requiredFor use with Yamaha MiniFilter BracketFor use with metal & plasticbowls fits Racor HeadFor use with metal & plasticbowls, fits our filter bracketFits: Racor multi-port bracket120 RRAC01
OUTBOARD FUEL SYSTEM PARTSAluminum Bracket Features:Stainless Steel Bracket Features: Powder coated finish for excellent corrosion resistance High Quality die cast brackets for excellent strengthand appearance Large fuel passages allow maximum fuel flow Available with 1/4” or 3/8” NPT inlet/outlets Marine Grade 316 Stainless Steel for the ultimatein corrosion resistance Premium Quality casting excellent appearance Large fuel passages allow maximum fuel flow Available with 1/4” or 3/8” NPT 64 (Mini)Mallory Part #Fuel Filter Brackets Description9-37860Aluminum Bracket w/ 1/4” NPT inlets/outlets9-37861Aluminum Bracket w/ 3/8” NPT inlets/outlets9-37862Stainless Steel Bracket w/ 1/4” NPT inlets/outlets9-37863Stainless Steel Bracket w/ 3/8” NPT inlets/outlets9-37864Mini Aluminum Bracket w/ 1/4” NPT inlet/outlets (115hp & below)FUEL WATER SEPARATOR KITS10 MicronFeatures: Great Retail Packaging for point of purchase display Available in 5 popular configurations Plus all the added features of our Premium Filters and Brackets listed above!!NEW9-37851Package9-37851approved for use withethanol fuelsNEW9-37857 (Mini Filter)9-37853 (Big Filter)9-37856FUEL WATER SEPARATOR KITSReplaces OEM Part #’s Mercury / Mercruiser 35-802893Q4 / Honda / Suzuki 99105-2001 / Yamaha ABA-SEPAR-AT-OR / OthersMallory Part #DescriptionFilter Type9-37850Aluminum Bracket w/ 1/4 “NPT inlet/ouletsShort Canister9-37851Aluminum Bracket w/ 1/4 “NPT inlet/ouletsStandard Canister9-37852Aluminum Bracket w/ 3/8 “NPT inlet/ouletsStandard Canister9-37855Stainless Steel Bracket w/ 1/4 “NPT inlet/ouletsStandard Canister9-37856Stainless Steel Bracket w/ 3/8 “NPT inlet/ouletsStandard Canister9-37853Aluminum Bracket w/ 1/4” NPT inlet/outletsLong Canister9-37854Aluminum Bracket w/ 3/8” NPT inlet/outletsLong Canister9-37857Aluminum Bracket w/ 1/4” NPT inlet/outletsMini Canister (115hp & below)55
OUTBOARD FUEL SYSTEM PARTSIntroducing Mallory Marine’sNew Visi-Bowl & Drain-a-Bowl Fuel Water Separator KitsThese new fuel water separator kits allow water to be drained from the filter to allow for extended service whileprotecting your engine from the harmful effects of water in the fuel system. We offer a choice of two durable re-usable clear Visi-Bowl fuel bowl withself venting drain valve for outboard applications or our metal Drain-a-Bowl with abrass drain plug for Inboard & Sterndrive applications.Features: Re-Usable collection bowls allows water to be drained from filter element for extended service life 10 Micron high efficiency filer element High fuel flow capacity for high HP engines Corrosion resistant construction for durability and safety For 2 & 4 cycle engines, will not separate 2-cycle oil from fuel9-37880 NEW VITON SEAL9-37886 / 9-37887NEW VITON SEAL10 Micronapproved for use withethanol fuels9-37882 NEW VITON SEAL9-37884 NEW VITON SEALVISI-BOWL KITS FOR OUTBOARD APPLICATIONS ONLYMallory Part #Replaces9-37880Racor 320R-RAC-0110 Micron Filter Element w/ Aluminum Bracket & Clear Bowl 1/4” NPT inlet/outlets9-37886Racor 320R-RAC-0110 Micron Filter Element w/ Stainless Steel Bracket & Clear Bowl 1/4” NPT inlet/outlets9-37887Racor10 Micron Filter Element w/ Stainless Steel Bracket & Clear Bowl 3/8” NPT inlet/outlets9-37882Racor B32013FF/WS Assy. Gasoline, element W/clear bowl9-37884RacorClear Bowl fits Mallory 9-37810, 9-37811& Racor L KITS FOR INBOARDS & STERNDRIVESMallory Part #ReplacesDescription9-37881Racor 320R-RQC-02FF/WS Gasoline, assy. W/metal bowl & bracket9-37883Racor B32020MAMFF/WS Assy. Gasoline, element W/metal bowl9-37885Racormetal bowl fits Mallory 9-37810, 9-37811& Racor filters56
OUTBOARD FUEL SYSTEM PARTS9-37950Filter, Fuel 1/4” InlineReplaces: UniversalFits: Universal9-37951Filter, Fuel InlineReplaces: Honda 16900-SR3-004Fits: BF115, BF1309-379529-37952-10 (Bulk Pkg 10)Filter, Fuel InlineReplaces: Honda 16900-SA5-004Fits: BF35/45 BF4050, BF75/909-37953Filter, Fuel InlineReplaces: Honda 16010-ST5-993Fits: BF115, BF1309-37954Clearview Fuel Filter KitReplaces: UniversalFits: Universal9-37955Clearview Replacement ElementReplaces: UniversalFits: Universal9-37956Filter, Fuel InlineReplaces: Honda 16910-GB2-005Fits: BF100, BF50, BF5, BF75, BF89-37957Filter, Fuel InlineReplaces: Honda 16910-ZV4-015Fits: BF8, BF9.9, BF15, BF25, BF309-37958Filter, Fuel 1/4” InlineReplaces: Mercury 35-816296T,35-816296K03Fits: Universal9-37959Filter, Fuel 5/16” InlineReplaces: Mercury, Johnson/Evinrude398327Fits: Universal9-37960Filter, Fuel 3/8” InlineReplaces: Johnson/Evinrude 398319Fits: Universal9-37961Filter Element, FuelReplaces: Mercury 881540Fits: 75/80/90/100/115 HP 4 Stroke9-37970Filter Element, FuelReplaces: Mercury35-884380T / 35-8M0020349Fits: Optimax & Verado 2 Micron9-37980Seal, Fuel FilterReplaces: Mercury 25-897536Fits: 2 Cyl 30&40 HP / 3 Cyl 55&60HP9-37965Filter Assembly, FuelReplaces: Yamaha 61N-24560-00-00Fits: 15-60 HP9-37966Fuel Filter, CanisterReplaces: Yamaha 60V-24251-01-00Fits: Top of VST on HPDI& 4 Stroke9-37967Fuel Filter, VSTReplaces: Yamaha 65L-13915-00-00Fit: Yamaha VST on 1997-1999,150-250HP EFI9-37968Fuel Filter, VSTReplaces: Yamaha 66K-13915-00-00Fit: Yamaha VST on 1999-2005,225-250HP EFI57
OUTBOARD FUEL SYSTEM PARTSCarburetor Kits Kits include all of the critical partsneeded to restore that carburetor tolike new performance High quality materials for fuelresistance and long lasting repairs Extensive coverage for mostpopular makes and modelsOUTBOARD CARB KITS - CHRYSLER 3H9M, F,HG,HH,H9K91H0B,H9A92H1H, 98H1B92/93H0G,H9F,HD,HE92/93HB w/Tillotson 24/125HA,HC,HD128/129 A158/159HA,H8B,H9C202/203H0L, H1M,H9K,202H2N206/207H9B252H3G,257H3D w/TilloTson 1D,H2E350-355 HA,HC,HDCarb 6/857HE1055HA, 1056/1057HA,HB,HC,HD,HE,HF1058HA,HB,HC,HD,HE, ,HE, 1209HD,HE1306/1307HA1358HA,HB,HC1508HACarb -37000
OUTBOARD FUEL SYSTEM PARTS9-37100Carburetor KitReplaces: Johnson/Evinrude 439076Fits: V-4 85, 90, 100, 115, 140 HP9-37101Carburetor KitReplaces: Johnson / Evinrude 398453Fits: 4-15 hp9-37102Carburetor KitReplaces: Johnson / Evinrude 438996Fits: V-4 & V-6 60 deg. Engines9-37103Carburetor KitReplaces: Johnson / Evinrude 437327Fits: V-69-37104Carburetor KitReplaces: Johnson / Evinrude 439075 / 385356Fits: 5, 6, 25, 30, 409-37105Carburetor KitReplaces: Johnson / Evinrude 396701 / 392061Fits: Most Newer 2 cyl.9-37106Carburetor KitReplaces: Johnson / Evinrude 439071Fits: 1.5-20 HP9-37107Carburetor KitReplaces: Johnson / Evinrude 396701 / 398729Fits: Most Newer 2 cyl. Includes FloatNote: For Kit w/Viton gaskets, use 9-371059-37108Carburetor KitReplaces: Johnson / Evinrude 435677, 439078Fits: V-69-37109Carburetor KitReplaces: Johnson / Evinrude 439073Fits: 6-20 HP9-37110Carburetor KitReplaces: Johnson / Evinrude 439079Fits: V-4 & V-69-36800Needle ValveReplaces: Johnson / Evinrude3965229-36801Needle ValveReplaces: Johnson / Evinrude3965219-36803Needle Adj. RetainerReplaces: Johnson / Evinrude3152329-36825Tube, SiphonReplaces: Johnson/Evinrude336567Fits: Johnson/Evinrude6-20HPSee page 60-61 for applications charts9-36900Float, CarbReplaces: Johnson / Evinrude38236359
OUTBOARD FUEL SYSTEM PARTSJOHNSON-EVINRUDE 89.99.9/1510141515181820202025Sail 931982-84, 701957-5919591976-951960-63, 19711964-70, 1972-781971-90, 1979-921971-971992-971958-591971-971968-69, 1971-971964-671970-971972-971972-971960-63Carb Kit b Kit �9-371079-371079-37107—Needle & -368019-368019-36801Carb. -369009-369009-36900—
OUTBOARD FUEL SYSTEM PARTSJohnson-Evinrude APPLICATIONSModel/HP7580858585V-4 crossflowV-4 crossflow88,909090 Looper 60º100100100105115115115115 Looper 60º120120125125125 Com130130135135140140140V-6 crossflow150150 Looper 60º155175175 Looper 1969-70, 1991-931969-791983-841985-951981-82, 19831995-Up1971, 19801972, 19791998-011999-011969, 1980-9519831995-021995-Up1985-901985-90, 19931971-7219931989-951995-9920001973-7620011977, Up199619972000-011986-90, -881988, 1991-93ContinuedCarb Kit 9-371039-371089-37108Carb Kit ——————————Needle & 8019-368009-368009-36800Carb. ��—61
OUTBOARD FUEL SYSTEM PARTS9-37300Carburetor KitReplaces: Mercury 1395-6452Fits: V-69-37302Carburetor KitReplaces: MercuryFits: Most w/ Side Bowl Carbs9-37303Carburetor KitReplaces: Mercury 1395-811223-1Fits: Many Newer 2-4 cyl.9-37304Carburetor KitReplaces: Mercury 1395-9761-1Fits: 6-25 w/ Primer9-37305Carburetor KitReplaces: Mercury 810749-2Fits: V-69-37306Carburetor KitReplaces: Mercury 1399-5135Fits: 7.5, 9.8 hp9-37307Carburetor KitReplaces: Mercury 1399-5198Fits: 20, 50 hp9-37308Carburetor KitReplaces: Mercury 1395-4808-1, 13958318-1Fits: 40-150 hp WM, WMK carbs9-37309Carburetor KitReplaces: Mercury 1395-7826, 1395-8506Fits: V135, V150, V175, V200, V2259-37310Carburetor KitReplaces: Mercury 1395-811691-2Fits: V105 Jet, V135, V140 Jet, V150 (XR6) (Mag III), V175,V200, V225 (3.0L)S/N 0D082000-OG3030459-37311Carburetor KitReplaces: Mercury 1395-811691-3Fits: V105 Jet, V135, V140 Jet, V150 (XR6) (Mag III), V175,V200, V225 (3.0L) Sea Pro / MarathonS/N OG303046-Up9-36950Float, CarbReplaces: Mercury 1395-9293Fits: 7.5, 9.8, 20, 40, 45, 50 hp9-36951Float, CarbReplaces: Mercury 16253Fits: 4, 5 hp 1 cyl9-36952Float, CarbReplaces: Mercury 809569Fits: 9.9, 15, 40, 45, 50 hp 4-stroke9-36953Float, CarbReplaces: Mercury 16253-3Fits: 4, 5, 6 hp 4-stroke9-36954Float, CarbReplaces: Mercury 804184Fits: 75, 90 hp 4-stroke9-36955Float, CarbReplaces: Mercury 1395-8673 /1395-8983Fits: All side bowl carbs9-36956Float, CarbReplaces: Mercury 1395-9267Fits: Mercury V6 w/Dual Float Carbs9-36802Needle ValveReplaces: Mercury 1395-8318-162See page 63-65 for applications charts
OUTBOARD FUEL SYSTEM PARTSMERCURY APPLICATIONSModel/HPYears/Serial #Carb #Carb Kit #3.94 (1cyl)4 (1cyl)4 (1cyl)4 (4 Stroke)4.5 (1cyl)4.5 (1cyl)5 (1cyl)5 (4 Stroke)661964-681969-741980-81A855097 & UpR000001 & Up
Male 3/8” NPT with 5/16” hose barb 9-38022 Hose Barb Male 3/8” NPT with 3/8” hose barb 9-38023 Hose Barb Male 1/8” NPT with 1/4” hose barb 9-38030 Fuel Connector Replaces: Honda Clip-on Type 3/8” hose 9-38031 Fuel Connector Replaces: Mercury 30185Q 3 Male (tank end) bayonet type- w/hose barb 9-38032 Fuel Connector Replaces: Mercury 22831Q 3 Female (engine end) bayonet type 9 .
Manual - Tohatsu M120A2 Outboard Motor Manual for Tohatsu M120A2 Outboard Motor. View and download the pdf, find answers to frequently asked Can I use motoroil for my car in my 2-stroke Tohatsu outboard motor? Is my Tohatsu outboard motor also suited for saltwater use? Verified Yes, all Tohatsu outboard motors are able to tohatsu 2 stroke .
Replaces: Mercury 14586A3 Fits: 6-25 HP 2-Stroke NEW! OUTBOARD COOLING SYSTEM PARTS See page 73-74 for applications charts. 73 OUTBOARD THERMOSTAT APPLCIATIONS HP Years Part # . V6 Excel 1987-89 9-43035 OUTBOARD COOLING SYSTEM PARTS MERCURY YAMAHA. 75 9-45000 Impeller Replaces: Force 47-F462065 Fits: 20/30/35 9-45001 9-45001-10 (Bulk Pkg 10)
A full demonstration of this model outboard operation has been performed with the new owner or operator of this outboard. All safety aspects of operating this outboard have been explained and demonstrated in detail. The outboard has been correctly installed to the Owner’s boat.
THE OUTBOARD MOTOR Most outboard motors are petrol-driven, two-stroke engines although four-stroke engines are becoming more common. Outboard motors may have from one to eight cylinders. A 2-CYLINDER 25 HP YAMAHA OUTBOARD 1. Manual start recoil handle 11. Cooling water inlet 2. Choke knob 12. Propeller 3. Overheat warning lamp 13.
Suzuki Outboard 200 - 300 HP Triple Engine 75-8730 Yamaha-Honda Outboard Yamaha 200 HP Plus, All Honda Single Engine 75-8610 Yamaha-Honda Outboard Yamaha 200 HP Plus, All Honda Twin Engine 75-8620 Yamaha-Honda Outboard Yamaha 200 HP Plus, All Honda Triple Engine 75-8630 Yamaha Outboard Short Bolt 150 HP and less - 20" Shaft Single Engine 75-8510
s/n year hp cyl beg. s/n year mercury/mariner model identification. 268 outboard mercury outboard hp cyl beg. s/n year hp cyl beg. s/n year hp cyl beg. s/n year 50 4 2514919 1969 50 4 2736807 1970 50 4 3009934 1971 50 4 3235063 1972 . v-300 6 6239853 1983 mercury/mariner model identification. 269 outboard mercury/mariner
Fuel transfer pump (35) is mounted on the back of unit injector hydraulic pump (1). The fuel transfer pump pushes pressurized fuel out of the outlet port and the fuel transfer pump draws new fuel into the inlet port. Fuel is drawn from fuel tank (12) and flows through two micron fuel filter (11) . Fuel flows from fuel filter (11) to the inlet .
described below may be used in your outboard motor without jeopardizing the New Outboard Motor Limited Warranty. NOTE: Oxygenated fuels are fuels which contain oxy-gen-carrying additives such as MTBE or alco-hol. Suzuki recommends that you install a water-separating fuel filter assembly between your boat's fuel tank(s) and outboard motor(s). Fuel
