RECREATIONAL VEHICLE CHASSIS - Freightliner Custom Chassis RV
RECREATIONAL VEHICLECHASSISMaintenance ManualSTI-425-6A24-00788-000
RECREATIONAL VEHICLE CHASSIS MAINTENANCEMANUALModels: MCMCLXCLXCMXCPXCRXCSSTI-425-6 (6/15)Published byDaimler Trucks North America LLC4747 N. Channel Ave.Portland, OR 97217Printed in U.S.A.
ForewordScheduled maintenance provides a key element for safe operation of your vehicle. A propermaintenance program also helps to minimize downtime and to safeguard warranties. This maintenance manual provides information necessary for years of safe, reliable, and cost-efficient vehicleoperation.IMPORTANT: The maintenance operations in this manual are not all-inclusive. Also refer toother component and body manufacturers’ instructions for specific inspection and maintenance instructions.Perform the pretrip inspection and daily/weekly/monthly maintenance as outlined in the vehicleoperator’s manual. Perform the operations in this maintenance manual at scheduled intervals basedupon distance traveled or months of operation. Your authorized servicing dealer has the qualifiedtechnicians and equipment to perform this maintenance for you. Your dealership can also set up ascheduled maintenance program tailored specifically to your needs. Optionally, your dealership canassist you in learning how to perform the maintenance procedures in this manual.IMPORTANT: Descriptions and specifications in this manual were in effect at the time ofprinting. Freightliner Custom Chassis Corporation (FCCC) reserves the right to discontinuemodels and to change specifications or design at any time without notice and withoutincurring obligation. Descriptions and specifications contained in this publication provide nowarranty, expressed or implied, and are subject to revision and editions without notice.Refer to www.Daimler-TrucksNorthAmerica.com and www.FreightlinerChassis.com for moreinformation, or contact Daimler Trucks North America LLC at the address below.Environmental Concerns and RecommendationsWhenever you see instructions in this manual to discard materials, you should attempt to reclaim andrecycle them. To preserve our environment, follow appropriate environmental rules and regulationswhen disposing of materials.NOTICE: Parts Replacement ConsiderationsDo not replace suspension, axle, or steering parts (such as springs, wheels, hubs, and steering gears)with used parts. Used parts may have been subjected to collisions or improper use and haveundetected structural damage. 1997–2015 Daimler Trucks North America LLCAll rights reserved. No part of this publication, in whole or in part, may be translated, reproduced,stored in a retrieval system, or transmitted in any form by any means, electronic, mechanical,photocopying, recording, or otherwise, without the prior written permission of Daimler Trucks NorthAmerica LLC. Daimler Trucks North America is a Damiler company.Daimler Trucks North America LLCService Systems and Documentation (CVI-SSD)P.O. Box 3849Portland, OR 97208-3849
IntroductionDescriptions of Service PublicationsDaimler Trucks North America LLC distributes the following major service publications in paper and electronic(via ServicePro ) formats.Workshop/ServiceManualWorkshop/service manuals contain service and repair information for all vehiclesystems and components, except for major components such as engines, transmissions, and rear axles. Each workshop/service manual section is divided intosubjects that can include general information, principles of operation, removal,disassembly, assembly, installation, and specifications.Maintenance ManualMaintenance manuals contain routine maintenance procedures and intervals forvehicle components and systems. They have information such as lubricationprocedures and tables, fluid replacement procedures, fluid capacities, specifications, and procedures for adjustments and for checking the tightness of fasteners. Maintenance manuals do not contain detailed repair or service s/operator’s manuals contain information needed to enhance the driver’sunderstanding of how to operate and care for the vehicle and its components.Each manual contains a chapter that covers pre-trip and post-trip inspections,and daily, weekly, and monthly maintenance of vehicle components.Driver’s/operator’s manuals do not contain detailed repair or service information.Service BulletinsService bulletins provide the latest service tips, field repairs, product improvements, and related information. Some service bulletins are updates to information in the workshop/service manual. These bulletins take precedence overworkshop/service manual information, until the latter is updated; at that time, thebulletin is usually canceled. The service bulletins manual is available only todealers. When doing service work on a vehicle system or part, check for a validservice bulletin for the latest information on the subject.IMPORTANT: Before using a particular service bulletin, check the currentservice bulletin validity list to be sure the bulletin is valid.Parts Technical BulletinsParts technical bulletins provide information on parts. These bulletins containlists of parts and BOMs needed to do replacement and upgrade procedures.Web-based repair, service, and parts documentation can be accessed using the following applications on theAccessFreightliner.com website.ServiceProServicePro provides Web-based access to the most up-to-date versions of thepublications listed above. In addition, the Service Solutions feature provides diagnostic assistance with Symptoms Search, by connecting to a large knowledgebase gathered from technicians and service personnel. Search results for bothdocuments and service solutions can be narrowed by initially entering vehicleidentification data.PartsProPartsPro is an electronic parts catalog system, showing the specified vehicle’sbuild record.EZWiringEZWiring makes Freightliner Custom Chassis Corporation, Freightliner, Sterling, Thomas Built Buses, and Western Star products’ wiring drawings and floating pin lists available online for viewing and printing. EZWiring can also be accessed from within PartsPro.Recreational Vehicle Chassis Maintenance Manual, July 2013I–1
IntroductionDescriptions of Service PublicationsWarranty-related service information available on the AccessFreightliner.com website includes the followingdocumentation.Recall CampaignsRecall campaigns cover situations that involve service work or replacement ofparts in connection with a recall notice. These campaigns pertain to matters ofvehicle safety. All recall campaigns are distributed to dealers; customers receivenotices that apply to their vehicles.Field Service CampaignsField service campaigns are concerned with non-safety-related service work orreplacement of parts. All field service campaigns are distributed to dealers; customers receive notices that apply to their vehicles.I–2Recreational Vehicle Chassis Maintenance Manual, July 2013
IntroductionPage DescriptionFor an example of a maintenance manual page, see Fig. 1.ACB33Front Axle33 01 Knuckle Pin Lubricating(SeeFig. 1)33 02 Tie Rod End Lubricating andInspecting33 03 Toe In InspectionDE11/11/2002A.B.C.D.E.f020075Maintenance Operation Number consists of the Group Number followed by the Sequence NumberGroup TitleGroup NumberRelease DateGroup Number/Page NumberFig. 1, Example of a Maintenance Manual PageRecreational Vehicle Chassis Maintenance Manual, July 2013I–3
IntroductionMaintenance Manual ContentsGroup No.Group Title00 . . . . . . . . . . . . . . . . . . . . . . General Information01 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Engine09 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Air Intake15 . . . . . . . . . . . . . . . . . . . Alternators and Starters20 . . . . . . . . . . . . . . . . . . . Engine Cooling/Radiator26 . . . . . . . . . . . . . . . . . . . . . . . . . . . Transmission30 . . . . . . . . . . . . . . . . . . . . . . . . . . Throttle Control32 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Suspension33 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Front Axle35 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Rear Axle40 . . . . . . . . . . . . . . . . . . . . . . . . Wheels and Tires41 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Driveline42 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Brakes46 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Steering47 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Fuel49 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Exhaust54 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Electrical83 . . . . . . . . . . . . . . . . . Heater and Air ConditionerI–4Recreational Vehicle Chassis Maintenance Manual, July 2013
General Information00Index, AlphabeticalTitle of Maintenance Operation (MOP)MOP Number15,000 Mile or 12 Month Maintenance. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 00–0430,000 Mile or 24 Month Maintenance. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 00–0545,000 Mile or 36 Month Maintenance. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 00–0660,000 Mile or 48 Month Maintenance. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 00–076000 Mile or 6 Month Initial Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 00–03General Maintenance Schedule Information. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 00–01Noise Emission Controls Maintenance. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 00–08Vehicle Maintenance Schedule Table . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 00–02Verification of Inspections Log. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 00–09Recreational Vehicle Chassis Maintenance Manual, June 2015
00General InformationGeneral Maintenance Schedule Information: 00–01General Maintenance ScheduleInformationGeneral Maintenance ScheduleInformationPerforming regular maintenance on your vehicle willhelp ensure that your vehicle delivers safe reliableservice and optimum performance for years to come.Failure to follow a regular maintenance program canresult in inefficient operation and unscheduled downtime.When the vehicle reaches the distance or time(whichever comes first) given for a maintenance interval, see the Vehicle Maintenance Schedule Tablefor a list of the maintenance operations to be performed at that maintenance interval. Use the maintenance operation reference numbers to find detailedinstructions in the manual for each operation.NOTE: Maintenance instructions in this manualare based on average vehicle use and normaloperating conditions. Unusual vehicle operatingconditions may require service at more frequentintervals.If needed, service work can be scheduled for yourvehicle at the service center during your stay.Tear-Out ChecklistsIMPORTANT: Additional copies of the checklistsshould be made before giving this to a dealer,as they may not be returned to you. The correctnumber of checklists are included to cover thewarranty period, however, if you want copies ofthe checklists for future maintenance after thewarranty expires, you will need to make them.Freightliner Custom Chassis Corporation(FCCC) will not be able to send you additionalcopies.At the back of the maintenance manual, there arechecklists for each maintenance interval up to 60,000miles (96 540 km). When a maintenance intervalneeds to be performed, take the vehicle to an authorized Freightliner dealer, remove the appropriatechecklist, and give it to the dealer. These are theitems that will be inspected for maintenance.For specific engine maintenance information, see theCummins Operation and Maintenance Manual.IMPORTANT: Maintenance operations appearingin italics in the following tables are for emissioncontrol components. Numbers in the table arereference numbers matching those in the text ofthis manual.Camp Freightliner OwnerTrainingOwners who want to learn more about their vehiclecan attend a two-day training class, offered at theFreightliner Custom Chassis Service Center in Gaffney, South Carolina. Some of the items covered during the training include the air brake system, electrical system, vehicle storage, weight distribution, andmaintenance intervals.To learn more about the class or to register, go towww.freightlinerchassis.com. After entering thewebsite, click "Motorhomes" and select "Owner Info".A class description and the registration form are located under the "Camp Freightliner" tab.Recreational Vehicle Chassis Maintenance Manual, June 201500/1
00General InformationVehicle Maintenance Schedule Table: 00–02Maintenance Operation Procedures and ScheduleMaintenance Interval in Miles x 10006 15 30 45 60 75Maintenance Operation Numberand Description90 105 120 135 150 165 180 195 210 225 240 255 270 285Maintenance Interval in Kilometers x 10009 24 48 72 96 120 145 169 193 217 241 265 290 314 338 362 386 410 434 458Maintenance Interval in Months6 12 24 36 48 60728496 108 120 132 144 156 168 180 192 204 216 22801–01 Engine Drive Belt Inspecting 01–02 Engine-Support FastenersChecking 09–01 Air Cleaner Inspection andReplacementWhen first purchased, if the Recreational Vehicle is older than the current model year,replace the air filter.Inspect the air cleaner every 12 months. Replace the air filter every 24 months, orwhen filter restriction exceeds the value shown in 09–01 (if equipped with an airrestriction gauge).09–02 Charge Air Cooler
PartsPro PartsPro is an electronic parts catalog system, showing the specified vehicle’s build record. EZWiring EZWiring makes Freightliner Custom Chassis Corporation, Freightliner, Ster-ling, Thomas Built Buses, and Western Star products’ wiring drawings and float-ing pin lists available online for viewing and printing. EZWiring can .
Freightliner Custom Chassis Corporation (FCCC) will not be able to send you additional copies. At the back of the maintenance manual, there are checklists for each maintenance interval up to 60,000 miles (96 540 km). When a maintenance interval needs to be performed, take the vehicle to an autho-rized
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PartsPro PartsPro is an electronic parts catalog system, showing the specified vehicle’s build record. EZWiring EZWiring makes Freightliner Custom Chassis Corporation, Freightliner, Ster-ling, Western Star, and Thomas Built Buses products’ wiring drawings and float-ing pin lists available online for viewing and printing. EZWiring can .
Jul 05, 2006 · Stoneridge LBCU installed on Freightliner X-Line Chassis. Although Freightliner chassis is equipped with many different types and styles of gauges, the system configuration for all X-Line chassis is the same and the data presented in this guide is applicable to all X-Line cha
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Since we have a custom component in the model we can open the Custom component editor. Edit custom 1. Select the User_end_plate component symbol. component 2. Right-click and select Edit custom component. The Custom component editor opens along with the Custom component editor toolbar, the Custom component browser and four views of the custom .
Program Year 2012 Final November 5, 2013 Project Number 40891 . ii Annual Statewide Portfolio Evaluation, Measurement, and Verification Report .
