ENVIRONMENTAL TESTING - AIT

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ENVIRONMENTAL TESTING

Foreword & IntroductionEnvironmental TestingReliability, Quality, Safetyand CompatibilityIf these or similar slogans apply to your products we can and would like to support you inyour work.TestsHeat - Cold - ClimateThermal ShockLow - High PressureVibrationMechanical ShockCorrosive AtmospheresRain - Dust - IP EnclosureIce- SnowSolar 7889SupplementOverviewTesting EquipmentPage 10Page 11The AIT Mobility Department and its staffhave many years of know-how as an independent, ISO 9001 certified testing center.We are accredited to EN ISO/IEC 17025.Expe rie n ced experts of our team are activein both Austrian and international standardsboards, forming a link between standardstheory and testing practice.The competitive edge provided by your staffand our technical equipment is assured in thecomplete product life cycle from engineeringto maintenance.I would be pleased if you would place yourtrust in us.Best regardsIng. Robert MeierElectric Drive TechnologiesT 43 (0) 50 550-6247F 43 (0) 50 550-65952We support you inI Selection of test methodsI Practice oriented test planningWe offer youI Conducting of the testsI Conducting of acceptance testsI Long-term and life cycle testsI Reports and certificates

Heat - Cold - ClimateApplicationsI Materials testingI Electronic and electricalcomponents, machines and devicesI Display models also in 1:1 scale,doors, windows and fascade elementsI Vehicle parts and vehicles, e.g.electric scooters, automobiles andrail vehiclesScope of ServiceI High temperature tests up to 250 CI Low temperature tests up to -70 CI Dew point tests from -3 C to 94 CI Climate tests: 10 % r.F up to 95 % r.F(Temperature range 10 C up to 90 C)I Rapid change of temperature: rate of temperature up to 11 C/min.I Further services upon requestTesting EquipmentI Temperature Chambers-70 C up to 250 CI Climate Chambers-70 C up to 180 CI Heat/Cold/Climate Test Cells (walk-in)-40 C up to 90 CI Heat/Cold/Climate Test Cells (walk-in)-75 C up to 90 CI Heat/Cold/Climate Test Cells (drive-in)-40 C up to 80 CDrive-in climate cellEnvironmental TestingStandardsI IEC 60068-2-1I IEC 60068-2-2I IEC 60068-2-14I IEC 60068-2-30I IEC 60068-2-38I IEC 60068-2-61I IEC 60068-2-78I IEC 60749I MIL-STD-810EEnvironmental Testing:Test A: coldEnvironmental Testing:Test B: dry heatEnvironmental Testing:Test N: change of temp.Environmental Testing:Test Db: damp heat, cyclicEnvironmental Testing:Test Z/AD: compositetemperature/humiditycyclic testEnvironmental Testing:Test Z/ABDM:climatic sequenceEnvironmental Testing:Test Cab: damp heat,steady stateSemiconductor devices Mechanical and climatictest methodsTest Method Standard forEnvironmental EngineeringConsiderations andLaboratory TestsClimate chamber3

Environmental TestingThermal ShockLow Pressure High PressureApplicationsI Materials testingI Electronic and electrical componentsand devicesApplicationsI Materials testingI Electronic and electricalcomponents, machines and devicesI Mechanical constructions and structuresI Vehicle parts (automobiles, aircraftand spacecraft)Scope of ServiceI Rapid change between two temperatures(thermal shock) in airScope of ServiceI Low pressure (flight test, alpine test, etc.)Testing EquipmentI Freely programmablesample exposure time.I Unlimited number of test cycles.I Two test chambers:High Temperature Chamber up to 220 CLow Temperature Chamber down to -80 CI Transfer time: 10 sec.I Automatic sample transportI Capacity of the chambers:47 x 65 x 41 cmI Max. weight of sample: 20 kgStandardsI IEC 60068-2-14I IEC 60749Environmental Testing:Test N: Change oftemperatureSemiconductor Devices –Mechanical and climatictest methodsTemperature-shock test chamber4Testing EquipmentLow Pressure Chamber (walk-in)I Size of chamber: 1.2 m x 1.2 m x 2.3 mI Pressure: 1 mbar up to 1300 mbarStandardsI IEC 60068-2-13I IEC 60068-2-40I IEC 60068-2-41I IEC 60749I MIL-STD-810FEnvironmental Testing:Test M: low air pressureEnvironmental Testing:Test Z/AM: combined cold/low air pressure testsEnvironmental Testing:Test Z/BM: combined dryheat/low air pressure testsSemiconductor Devices Mechanical and climatictest methodsTest Method Standard forEnvironmental EngineeringConsiderations andLaboratory TestsVaccum chamber

VibrationEnvironmental TestingApplicationsI Electronic and electricalcomponents, machines and devicesI Mechanical constructions andstructuresI Vehicle parts (automobiles, aircraftsand spacecrafts)I Simulation of transportationClimate EquipmentI Temperature range -70 C up to 180 C,Change of temperature: 5 K/min.I Climate: 10 % r.h. up to 95 % humidity in atemperature range from 10 C up to 90 C.Scope of ServiceSinus VibrationI Range of frequency: 5 Hz up to 3 kHzI Control of distance, speed andaccelerationI Max. distance: 2 inches (peak-peak)I Max. speed: 1.8 m/sI Max. acceleration: depending on the massof the sample incl. table 110 g (withoutmass) up to 40 g (with appr. 60 kg payload)Random VibrationI Range of frequency: 10 Hz up to 2 kHzI Max. acceleration: 75 g (without mass)up to 10 g (with appr. 330 kg payload)Testing EquipmentElectrodynamic ShakerI Sway-direction vertical or horizontal oncoupled horizontal table.I Force: 35585 NStandardsI EN 22247I EN 28318I IEC 60068-2-6I IEC 60068-2-50I IEC 60068-2-51I IEC 60068-2-64I MIL-STD-810EI MIL-STD-883EI IEC 62759Packaging - complete,filled transport packages- vibration test at f fixed lowfrequencyPackaging - complete,filled transport packages- vibration test using asinusoidal variablefrequencyEnvironmental Testing:Test Fc: vibrationEnvironmental Testing:Test Z/AFc: combinedcold/vibration testsEnvironmental Testing:Test Z/BFc: combined dryheat/vibration testsEnvironmental Testing:Test Fh: vibrationbroad-band randomTest Method Standard forEnvironmental EngineeringConsiderations andLaboratory TestsTest Method Standard,MicrocircuitsTransportation testing of PVmodulesElectrodynamic shaker with adapted climate chamber5

Environmental TestingMechanical ShockApplicationsI Electronic and electricalcomponents, machines and devicesI Mechanical constructions and structuresI Vehicle parts (automobiles, aircraftsand spacecrafts)Scope of ServiceSingle and Steady ShockMass of sample depends on the accelerationand duration of the shock.Test duration, e.g.:6 ms:11 ms:232 kg at 30 g 223 kg at 30 g126 kg at 50 g 64 kg at 50 g6 kg at 100 g7 kg at 60 gTesting EquipmentElectrodynamic ShakerI Sway-direction vertical or horizontal oncoupled horizontal tableI Force: 35585 NClimate EquipmentI Temperature range -70 C up to 180 C,Change of temperature: 5 K/min.I Climate: 10 % RH up to 95 % humidity ina temperature range of 10 C up to 90 CStandardsI IEC 60068-2-27I IEC 60068-2-29I IEC 60068-2-31I IEC 60068-2-32I IEC 60068-2-55I IEC 60068-2-75I MIL-STD-810EEnvironmental Testing:Test Ea: shockEnvironmental Testing:Test Eb: bumpEnvironmental Testing:Test Ec: drop and toppleEnvironmental Testing:Test Ed: free fallEnvironmental Testing:Test Ee: bounceEnvironmental Testing:Test Eh: hammer testTest Method Standardfor EnvironmentalEngineeringConsiderations andLaboratory TestsElectrodynamic shaker with climatic exposure test cabinet6

Corrosive AtmospheresApplicationsI Materials testingI Electronic and electricalcomponents, machines and devicesI Mechanical constructions and structuresI Vehicle parts (automobiles, aircraftsand spacecrafts)I Additional tests for PV modulesScope of ServiceI Salt Spray (Fog) Test chamber withcondensation water testI Sulphur Dioxide SO2and Hydrogen Sulfide H2S testTesting EquipmentSalt ChamberI Size of chamber:L 165 cm H 120 cm D 57 cmI Temperature range:Ambient temperature up to 55 CI Also suitable for condensationwater testEnvironmental TestingStandardsSalt mist test with condensation water testI ASTM B117Standard Method of SaltSpray (Fog) TestingI IEC 60068-2-11 Environmental Testing:Test Ka: salt mistI IEC 60068-2-52 Environmental Testing:Test Kb: salt mist, cyclicI ISO 9227Corrosion tests in artificialatmospheres - salt spraytestsI MIL-STD-883ETest Method Standard,MicrocircuitsGas testsI IEC 60068-2-42I IEC 60068-2-43I IEC 62716Environmental Testing:Test Kc: sulphur dioxide testEnvironmental Testing:Test Kd: hydrogensulfide testAmmonia corrosion testingSulphur and Hydrogen Climate ChamberI Size of chamber:L 60 cm H 60 cm D 55 cmI Temperature range: 15 C up to 60 CI Humidity range:10 % r.h. up to 80 % r.h.,dependent on the temperatureI Gas concentration:0.5 ppm up to 25 ppm SO2 and H2SI Also suitable for mixed corrosion gas testsSalt spray test chamber with condensation water testClimate chamber with sulphur hydrogen cell7

Environmental TestingRain - Dust IP EnclosureIce - SnowApplicationsI Electronic and electricalcomponents, machines and devicesI Machines and technical facilitiesI Mechanical constructions and structuresI Vehicle parts (automobiles, aircraftsand spacecrafts)I Blowing sand and blowing dust testingApplicationsI Electronic and electrical components,machines and devicesI Mechanical constructions and structuresI Electric, pneumatic, hydraulic andmechanical drivesI Display models also in 1:1 scale, doors,windows and fascade elementsI Vehicle partsI Vehicles (automobiles, rail vehicles, aircraftand spacecraft)I Additional tests for PV modulesScope of ServiceI IP classificationI Testing and classification of all degrees ofprotection for enclosures (against accessto dangerous parts, solid particles, water)Testing EquipmentI Water Protection Tests: spray water,dripping water, water jet propulsion,steam jet propulsionI Dust Chamber Dust: talcumI Several test probesStandardsDepending on the Standard applicableI IEC 60529Degrees of protection provided by enclosures (IP Code)I EN 60529Degrees of protection provided by enclosures (IP Code)I ÖVE-A/EN 60529 Degrees of protection provided by enclosures (IP Code)I DIN 40050 - Part 9Degrees of protection provided by enclosures (IP Code)I ISO 20653Degrees of protection provided by enclosures (IP Code)Water protection test equipment8Scope of ServiceAnalysis of samples under extreme weatherconditions:I RainI SnowI HailI FreezingI WindExpert reports and certificatesTesting EquipmentI Water test (indoor/outdoor)I Rain/Ice/Snow/Climate ChamberI Hail test stand up to 55 mm ice ball diameterStandardsDepending on the applicable product standard(examples):I IEC 62271-102 High-voltage switchgearand controlgear Part 102:High-voltage alternatingcurrent disconnectors andearthing switchesI IEC 61215„Crystalline silicon terrestrial photovoltaic (PV)modules design qualification and type approval“Dust Chamber SK 2000

Solar RadiationApplicationsI Materials testingI Building climateI Solar collectors and photovoltaic elementsI Electronic and electricalcomponents, machines and devicesI Mechanical constructions and structuresI Electric, pneumatic, hydraulic andmechanical drivesI Display models also in 1:1 scale, doors,windows and fascade elementsI Vehicle partsI Vehicles (automobiles, rail vehicles, aircraftand spacecraft)I Characterization of PV modules and cellsfor accelerated aging of materialsScope of ServiceI Solar collector tests accordingto the standardsI Simulation of solar radiation on theearth s surfaceI Simulation of UV radiationUV radiation range from 0.28 µmup to 0.40 µmI Determination of the spectral response of PVmodules and measurement of the power atSTC (Standard Test conditions) of PV modulesPulsed solar simulator („Flasher“)Environmental TestingTesting EquipmentI Steady state sun simulatorClass BBB (IEC 060904-9)9m² test area0-1100 W/m²I Pulsed solar simulator (Flasher)Class A A A (IEC 060904-9)3 m x 3 m tets areaHomogeneity /- 0,3 %I PV cell sun-simulatorClass AAA (IEC 060904-9); 20 cm x 20 cmI UV-simulationUV-A& UV-B; 0-250 W/m²; 2,2 m x 2,6 mI Measurement of the spectral response(for PV cells and modules)StandardsI EN 12975-2I IEC 60068-2-5I MIL-STD-810EI IEC 61215I IEC 61730I IEC 60904-8Termal solar systems andcomponents - solarcollectorsPart 2: test methodsEnvironmental Testing:Test Sa: simulted solarradiation at ground levelTest Method Standard forEnvironmental EngineeringConsiderations andLaboratory TestsCrystalline Siliconterrestrial photovoltaic (PV)modules - design qualification and type approvalPhotovoltaic (PV) modulesafety qualificationSpectral responsemeasurementSteady state sun simulator9

Environmental TestingSUPPLEMENTStandardsI ASTM B117I EN 12975-2I EN 22247I EN 28318Standard Method of Salt Spray (Fog) TestingThermal Solar Systems and Components - Solar CollectorsPart 2: Test MethodsPackaging - Complete, filled transport packages Vibration test at fixed low frequencyPackaging - Complete, filled transport packages Vibration test using a sinusoidal variable frequencyI IEC 60068-2-1I IEC 60068-2-2I IEC 60068-2-5I IEC 60068-2-6I IEC 60068-2-11I IEC 60068-2-13I IEC 60068-2-14I IEC 60068-2-27I IEC 60068-2-29I IEC 60068-2-30I IEC 60068-2-31I IEC 60068-2-32I IEC 60068-2-38I IEC 60068-2-40I IEC 60068-2-41I IEC 60068-2-42I IEC 60068-2-43I IEC 60068-2-50I IEC 60068-2-51I IEC 60068-2-52I IEC 60068-2-55I IEC 60068-2-61I IEC 60068-2-64I IEC 60068-2-75I IEC 60068-2-78I IEC 60749Environmental Testing: Test A: ColdEnvironmental Testing: Test B: Dry heatEnvironmental Testing: Test Sa:Simulated solar radiation at ground levelEnvironmental Testing: Test Fc: VibrationEnvironmental Testing: Test Ka: Salt mistEnvironmental Testing: Test M: Low air pressureEnvironmental Testing: Test N: Change of temperatureEnvironmental Testing: Test Ea: ShockEnvironmental Testing: Test Eb: BumpEnvironmental Testing: Test Db: Damp heat, cyclicEnvironmental Testing: Test Ec: Drop and toppleEnvironmental Testing: Test Ed: Free fallEnvironmental Testing: Test Z/AD:Composite temperature/humidity cyclic testEnvironmental Testing: Test Z/AM:Combined cold/low air pressure testsEnvironmental Testing: Test Z/BM:Combined dry heat/low air pressure testsEnvironmental Testing: Test Kc: Sulphur dio

I IEC 60068-2-1 Environmental Testing: Test A: cold I IEC 60068-2-2 Environmental Testing: Test B: dry heat I IEC 60068-2-14 Environmental Testing: Test N: change of temp. I IEC 60068-2-30 Environmental Testing: Test Db: damp heat, cyclic I IEC 60068-2-38 Environmental Testing: Test Z/AD: composite temperature/humidity cyclic est t

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