ATLAS COPCO RD20III - Epiroc
ATLAS COPCO RD20IIIProposal & Specification Packageatlascopco.com/RD20
RD20 III SPECIFICATIONSOIL & GAS–PROPOSAL & SPECIFICATIONS PACKAGEPSpefi-caTable of ContentsSTANDARD EQUIPMENTGeneral . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1Derrick . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1Derrick Raising Cylinder . . . . . . . . . . . . . . . . . . . . . . . . . . 2Patented Carriage Feed System . . . . . . . . . . . . . . . . . . . . 2Breakout Wrench . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2Drill Pipe Changer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2Casing Hoist . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2Jib Boom and Hoist . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2Rotation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2Power Pack . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3Deck Engines (standard and optional) . . . . . . . . . . . . . . . 3Compressor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3Hydraulics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3Cooling Package . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3Charge Air Cooling . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4Leveling Jacks . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4Operator Console . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4Night Lights . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4Tool Cabinet . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4Weights and Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . 4Standard Tools . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4OPTIONAL EQUIPMENT . . . . . . . . . . . . . . . . . . . . . 5XC SPECIFICATIONS . . . . . . . . . . . . . . . . . . . . . . . . . 7
RD20 III SPECIFICATIONSSTANDARD EQUIPMENTGeneralThe RD20III is a unique deephole drilling rig designed forapplications in the 120,000 lb. (54,446 kg) range.The heart of the RD20III is the patented carriage feed system. This feed system, plus the derrick structure, provideseveral customer advantages that previously have notbeen available on machines in this class.The two main benefits the RD20III offers the customer are:1) the RD20III provides an actual 120,000 lb. / 54,446 kgpullback capability, and 2) the RD20III boasts a derrick withclearances under the spindle to handle Range III casingwith handling tools.The carriage feed system eliminates the traveling blockand crown sheaves found on competitive machines.On the RD20III, the feed carriage structure is raised andlowered by two cylinders inside the derrick. The carriagecarries both pullback and pulldown sheaves so that asingle wrap of cable over the sheaves provides the normaltwo-to-one travel ratio between the rotary head and thefeed cylinder stroke. This single wrap of cable on thesheave provides a gain in mechanical efficiency that wasunobtainable with traveling blocks and crown sheaves onconventional machines.An additional gain in mechanical efficiency and safety isachieved by being able to increase the sheave diameter /cable diameter ratio so that the mechanical losses due tocable bendingand flexing over the sheaves are virtually eliminated. Withlarger diameter sheaves, the RD20III is able to incorporateanti-friction roller bearings, which provide higher mechanical efficiency and longer feed system life.Whereas competitive rigs require a longer, larger derrickto support 120,000 lb. / 54,446 kg of pullback, the RD20III isdesigned with no fixed crown on the derrick, and carriagefeed cables anchored in the derrick so that only the lowerhalf of the derrick experiences any pulldown or pullbackloads. This feature allows the upper half of the derrick andcrown to be substantially reduced structurally, minimizing weight and material in the derrick and on the drill rig.During most drilling functions, the RD20III derrick structureis actually operating in tension rather than in compression, as seen when pulling heavy loads in a conventionalderrick design.The carriage feed system in the RD20III provides an overallefficiency in the high-90% range. This is a significantimprovement over the 80-85% efficiency seen on mostcompetitive machines. Coupled with efficiency gains, AtlasCopco has simplified the machine by eliminating severalmajor working components and increasing the servicelife expectancy of primary components currently in thecarriage feed system.TECHNICALSPECIFICATIONSRD20 IIISTANDARD EQUIPMENTU.S.METRICDERRICK DIMENSIONSLengthWidthDepthTop of Table to SpindleTable to Ground(rig sitting on tires)Table to Ground(jacks fully extended):61 ft. 11-1/2 in48-1/2 in.41 in.51 ft. 6 in.(18.88 m)(1231.9 mm)(1041.4 mm)(15.70 m)44 in.(1117.6 mm)92 in.(2336.8 mm)DERRICK RAISING CYLINDERSTwo 6 in. (152 mm) bore x 52-1/2 in. (1334 mm) strokehydraulic cylinders for raising and lowering of derrick1
RD20 III SPECIFICATIONSTECHNICAL SPECIFICATIONSSTANDARD EQUIPMENTRD20 IIIU.S.METRICPATENTED CARRIAGEFEED SYSTEMHydraulic CylindersPulldownPullbackFast Feed Up (regen. on)Fast Feed Up (regen. off)Fast Feed DownDrill Feed RatePullback CablePulldown CableCarriage SheavesThe rotary head is pulled up and down by two hydrauliccylinders, heavy-duty cables and a carriage assembly.Manually engaged regen is standard equipment.5-1/2 in. ( 139.7 mm) bore x 288 in. ( 7,315 mm) stroke30,000 lb.(13,608 kg)120,000 lb.(54,446 kg)106 ft/min.(32.29 m/min.)72 ft/min.(21.9 m/min.)180 ft/min.(54.9 m/min.)29 ft/min.(8.8 m/min.)1-1/4 in.(32 mm cable)7/8 in.(22 mm cable)32 in. (813 mm) dia. lightweight, high strength NylatronCENTRALIZER TABLE (ROTARY TABLE)The unique RD20III centralizer table folds up as the derrick is lowered for traveland is lowered as the derrick is raised for drilling. The centralizer table has twostabilizer jacks that provide easy leveling and excellent load support. The tablehas removable pins that allow it to be opened for casing and drill tool handling.The centralizer features a master bushing similar to an API 17-1/2 in.(445 mm) rotary table. The bushing and adapters are removable to gain a26 in. (660.4 mm) maximum opening which easily handles a 20 in. ( 508 mm)casing. The drilling platform provides a safe, convenient work area with good,clear access.BREAKOUT WRENCH*RD20 XC high-torque 50,000 ft-lbsTypeRatingHydraulically powered, self-adjusting20,000 ft-lb. (27,120 N-m) torque with torque gauge in consoleCASING HOISTLifting CapacityLine Speed12,000 lb.(5443 kg) maximum106 ft/min.(32.3 m/min.) maximumJIB BOOM AND HOISTTypeMaximum Lifting CapacityMaximum Line SpeedHydraulic drum hoist4,000 lb. (1,814 kg) bare drum225 ft/min. (68.6 m/min.) bare drumROTATIONModelRPMTorque4SF-2-12 spur gear head0 to 1208,000 ft-lb. (10,848 N-m) maximumSwivel3 in. (76-mm) swivel with adjustable chevron packingPiping:Circulation piping rated at 1,500 psi (10.3 MPa) working pressure. 3 in. (76 mm)manifold provided for auxiliary compressor and booster connection. Remotelyoperated main air valve and blowdown valves.*RD20 XC 3,000 psi (20,684 kPa) mud piping2
RD20 III SPECIFICATIONSTECHNICALSPECIFICATIONSRD20 IIISTANDARD EQUIPMENTU.S.METRICPOWER PACKThe engine, compressor, and hydraulic pumps are mounted on a “floating”power pack. The frame, which is independent from the chassis mainframe,allows the power pack to float, assuring proper alignment of powercomponents.DECK ENGINEStandard:HP/RPM:Engine Cooling Package:Exhaust System:Cummins QSK-19C755 hp / 563 kw @ 1,800 RPMRated @ 125 F (52 C) ambient at sea level Air Cleaners: 2-stage, dry typeSilenced and insulated for safety and reduced noise levelsCOMPRESSORMake: IIngersoll-RandModel:HR2.5 screwVolume:Pressure Range:Power Source:1,250 CFM (35.4 m3/min.)120 psi to 350 psi (827 kPa to 2,413 kPa) Operational RPM: 1,800Driven by QSK-19C engineHYDRAULICSHydraulic Oil ReservoirCapacity:100 gallonsFiltration:Hydraulic oil filtered to 10-micronPumps:(378.5 L )Mounted on a 4-hole pump-drive gearboxEngine input at 1,800 RPM increased to 2,490 RPM by pump driveMain Piston Pumps (2)OutputFunctions48.5 GPM (183.5 L/min.) each or 97 GPM (367 L/min.) total at 5,000 psi(34.5 MPa) @ 2,490 RPMRotary head rotation and fast feed systemVane Pump (2-stage)Stage 1:Stage 2:Function:52.2 GPM (197.6 L/min.) at 1,000 psi to 3,000 psi (6.9 MPa to 20.7 MPa)@ 2,490 RPM Function: Cooler fan30.3 GPM (114.6 L/min.) at 3,000 psi (20.7 MPa) @ 2,490 RPMSupply 11-spool hydraulic valve to operate:Water injection, Leveling jacks, Drill string blowdown and regulationPipe changer, Casing hoist, Bypass derrick raising cylinderB/O wrench, RotationPiston PumpOutput:Function:12.5 GPM (47 L/min.) at 5,000 psi (34.5 MPa) @ 2,490 RPMDrilling feed circuitAuxiliary PumpOutput:Function:34 GPM (128.7 L/min.) at 2,500 psi (17.2 MPa) @ 1,980 RPM2-spool valve supply to operate drum hoist and jib boomCOOLING PACKAGESingle side-by-side radiator, hydraulic oil, and compressor oil coolers aremounted on the RD20III and are powered by a hydraulic motor. The coolerpackage has a 125 F (52 C) ambient rating at sea level.Fan DriveHydraulic motor, two speed settingsFan TypeSuction3
RD20 III SPECIFICATIONSTECHNICAL SPECIFICATIONSSTANDARD EQUIPMENTU.S.CHARGE AIR COOLINGRD20 IIIMETRICTurbo Charge Air Cooler installation on drill end of powerpack base, sucksair from the drill end and blows towards the front of the drill, cooling turboair for current EPA Engine requirements.LEVELING JACKSThe RD20III utilizes a 7-point leveling system, including five 48 in. (1219 mmstroke hydraulic leveling jacks and two manually operated stabilizer jacksmounted on the centralizer table.One Each5 in. (127 mm) bore x 48 in. (1219 mm) stroke with 18 in. (457 mm) OD padlocated on the front bumperTwo Each5 in. / 127 mm bore x 48 in. / 1,219 mm stroke with 18 in. / 457 mm OD padlocated behind the front wheelsTwo Each5 in. (127 mm) bore x 48 in. (1219 mm) stroke with 18 in. (457 mm) OD padslocated at the drilling end of the unitTwo Each6 in. x 8 in. stroke / 152 mm x 203 mm Hydraulically operated table stabilizationjacks with 18 in. (457 mm) pads mounted on the drilling tableOPERATOR CONSOLENon-incendive electrical switchesA lockable, aluminum cover protects the operator console from tamperingNIGHT LIGHTSSeven 70-WattTwo 650 LumenDerrick illumination, centralizer, pipe loader: Jib boom Power packControl console, pipe loader controlsTOOL BOX MOUNTED UNDER COOLERDimensions WidthDepthHeight: 20 in. (508 mm) Width: 42 in. (1067 mm)16-1/2 in.(419 mm)WEIGHTS AND DIMENSIONSHeight Derrick DownHeight Derrick UpWidthWeight13 ft. 10 in.(5.76 m)62 ft. 6 in.(19.05 m)8 ft. 4 in.(2.51 m) 88,000 lb. (40,000 kg) less toolingSTANDARD TOOLSFor 4 1/2 in. (114 mm) OD drill pipewith 2 1/8 (54 mm) IF threads:1Centralizer Bushing Pipe (5-1/2 in. (139.7 mm) OD Drill) 569634651Split Bushing, 4-1/2 in. (114 mm) change pipe 569634731Clamp, Rod Locking 502481941Element — main hydraulic filter 544480142Element — KF3 filter 573364062Element — oil filter 368603361Fork Chuck, 3.5 flats, 14.5 diameter 569634571Rod handeling tool 521624761Lifting Bail — 2-7/8 (73 mm) IF 521624501Adjustable Wrench 584901801Locking Pin 502199551Washtube Wrench Kit 574002023Maintenance/Operation Manuals3Parts Books3Parts Books on CD4
RD20 III SPECIFICATIONSTECHNICALSPECIFICATIONSRD20 IIIOPTIONAL EQUIPMENTU.S.METRICDECK ENGINEMakeModelEngine Cooling PackageAir CleanersExhaust SystemCaterpillarC-27, 800 hp (597 kW) @ 1,800 RPMRated at 125 F (52 C) ambient at sea level2-stage, dry typeSilenced and insulated for safety and reduced noise levelsDECK ENGINE DISCONNECTMakeDescriptionAtlas CopcoLocated between the deck engine and compressor. Manually disengagesthe compressor from the power train.(Available on Cummins engine only.)HYDRAULIC TABLE JACKSOptional Hydraulic Table Jacks provide foot pads mounted to cylinders with8 in. (203 mm) stroke to hydraulically support the working table.COLLAR HANDLING PACKAGEThe drill-collar handling packageincludes the following items:Drill-collar centralizer bushingFork chuck for drill-collarsDrill-collar handling toolDRILL PIPE CAROUSEL*The carousel holds seven pieces of 4-1/2 in. (114 mm) OD x 30 ft. (9.14 m)long drill pipe.* The carousel is mounted outside the derrick and is hydraulically positionedunder the tophead for drill pipe loading. A special carousel holding five drillpipe and one collar is also available. Rig cannot be transported with pipe inthe carousel.WATER INJECTIONCat Pump:Three cylinder, pistonCapacity:0 to 25 GPM (95 L/min.)Pressure:550 psi (3,792 kPa) maximum(With or without foam injection pulse pump.)FMC Pump:Three cylinder, pistonCapacity:0 to 35 GPM (132.4 L/min.)Pressure:1,000 psi (6,895 kPa) maximum100 GAL AUXILIARY FUEL TANKThis option replaces the tool boxMUD MANIFOLDPiping:Capacity:Provides support for an off-board mud pump when no on-board mud pumpIs supplied.3 in.(76.2 mm)1500 psi (10,342 kPa) (3000 psi XC package (20,684 kPa)DHD LUBRICATIONInjection lubrication with 60-gallon (227 L) container.Type:Positive displacement pumpFeed:Manually adjustable5
RD20 III SPECIFICATIONSTECHNICALSPECIFICATIONSRD20 IIIU.S.METRICCARRIERWheelbaseGVWRThe RD20III is mounted on a custom-built carrier specifically designedfor Atlas Copco.281 in. (7137 mm)113,000 lb.(51,364 kg)Front44,000 lb.(19,958 kg)Rear69,000 lb.(31,364 kg)EngineClutchElectrical SystemTransmissionFront AxlesFront SpringsRear AxlesTandem SuspensionBrake SystemCummins ISX 425 HP (317kw) w/Jacobs exhaust brake – EPA13 emission spec.15-1/2 in.(393.7 mm) multi-plate12-volt Delco-Remy, negative groundFuller RTO-14908LL, 10-speed forward, 3-reverse22,000 lb. (9,979 kg) capacity each axle. Two steering axles with 44,000 lb.(19,958 kg) total capacity.44,000 lb.19,958 kg) capacity leaf typeEaton DP-451P (46,000 lb.)(20,865 kg)Hendrickson R-450Air 8 wheel, 16-1/2 in. (419 mm) x 6-in. (152 mm) front axles16-1/2 in. (419 mm) x 7 in. (178 mm) rear axles, Eaton 4-channel ABS18.7 cubic feet (5295 mm3) air compressorService BrakesDual air brake system on all wheelsParking BrakesSpring-loaded brake chambers on rear axles controlled by hand valveDrive LinesSteeringFrameSpicer series 1710 and 1810Dual TRW TAS-85 integral power steering with booster cylinder on second axle16 in. (406 mm) x 57 lb/ft. (84.8 kg/m) wide flange H-Beam with additionalsteel reinforcement package.Fuel Tank60-gallon (227.1 L) capacityExhaustOpposite cab side, front upCabOne man, offset to left, reverse-slope windshield, 32 in. (813 mm) wideSTANDARD CARRIER ACCESSORIESAir hornDual head lightsI.C.C. highway marker lightsCombination brake, turn, and tail lightsDirection lights, front and rearI.C.C. hazard switchAluminum bus-type rear view mirrors 5 in. x 16 in. (127 mm x 406 mm)Bostrom seatHeater and defrosterElectric windshield wiperAdjustable side windowsTool kitEngine Block HeaterIlluminated license bracketSTANDARD INSTRUMENTSSpeedometerAmp meterWater temperature gaugeOil pressure gaugeLow air pressure warning buzzerAir temperature gauge6
RD20 III SPECIFICATIONSTECHNICALSPECIFICATIONSRD20 IIIU.S.METRICTIRESFrontRear425/65R22.5 (20-ply) radials – on / off highway11R22.5 LR (G) (14-ply) - on / off highwayDISK WHEELSFront22-1/2 x 13Rear:22-1/2 x 8.25RD20 XC SPECIFICATIONSTECHNICALSPECIFICATIONSRD20 XCU.S.METRICRIG PERFORMANCEHookload120,000 lb54.4 tonnesPulldown30,000 lbf13,636 kgFast feed up106 ft/min32.3 m/minFast feed down180 ft/min54.9 m/min29 ft/min8.8 m/minTorque8,000 lbf-ft10.8 kNmSpeed0-120 RPM0-120 RPM3 in76.2 mmDrill feedSpindleSwivel TypeOpeningMulti chevron packings2 ½ in63.5 mmCARRIERTwin H-beam main frame - reinforced5-axle, custom carrier8-speed transmission16 in406.4 mm415 hp317 kW diesel engineManual with lo - lo and reverseTridem rear axles with lockers23,000 lb each10,433 kg eachTandem front steering axles22,000 lb each9,979 kg eachDERRICKLengthWidth 4DepthTop of table to spindleTable to ground (rig sitting on tires)Table to ground(jacks fully extended)61 ft 11 ½ in18.88 m48 1/2 in1.23 m41 in1.04 m51’ 6 in5.7 m44 in1,118 mm92”2,337 mmRIG DIMENSIONSHeight derrick downHeight derrick upWidthShipping weight (less tooling)13’ 10 in4.22 m62’ 6 in19.05 m8’ 4 in2.54 m90,000 lb40,823 kg7
RD20 XC SPECIFICATIONSTECHNICALSPECIFICATIONSRD20 XCU.S.METRICRD20 XC UNIQUE SPECIFICATIONS,TIP OUT LINKSForged steelLengthTip outAngleControl150 ton136 tonnes60 in1,524 mmhydraulic cylinder on each link0-80 from verticaldriller’s consoleTABLE & MASTER BUSHINGDesignMax openingAPI split master bushingCapacityfolding with twin hydraulic jacks26 in660 mm17 ½ in445 mm60 ton54.4 tonnesHIGH TORQUE MAKE UP &BREAK OUT WRENCHTypeWrench TorqueAdjustable size rangeHeight adj. BOHeight adj. MUControlpetol chain wrenches hydraulic cylinder actuated flip-over wrench heads50,000 lbf-ft67.8 kNm3 to 8 ¼ in76-210 mm13 in330 mm13 in330 mmdriller’s consoleCIRCULATION MANIFOLDCapacityDiameterMain valveMixer linePressure gauge in line Air/Mud hoseCapacity3,000 psi3 inhydraulically actuatedmanually actuated3 in206.8 bar76.2 mm3,000 psi206.8 bar76.2 mmCIRCULATION MANIFOLD - AIRCapacityDiameterMain valveBlow downIsolation valveAux. comp. inTo BoosterFrom BoosterAir/Mud hoseCapacity1,500 psi2 ½ inhydraulically actuatedelectrically actuatedmanually actuated2 ½ in3 in2 ½ in3 in1,500 psi103.4 bar63.5 mm63.5 mm76.2 mm63.5 mm76.2 mm206.8 barELEVATORSForged SteelSizeActuation100 ton90.7 tonnes2 7 8 - 5 in73 - 127 mmhydraulic cylinders open/close & lock8
These machine specifications are those in effect at the time of this printing. However, Atlas Copco DrillingSolutions Inc. is constantly striving for product improvements and enhancements. Accordingly, the right isreserved to make such changes in specifications and design that the Company considers in conformity withthis policy or are due to unavailability of materials or assemblies. Final confirmation of current specificationsshould be made by contacting Atlas Copco Drilling Solutions, Garland, Texas, USA.RD20III Proposal/Specifications PackageCOMMITTED TO SUSTAINABLE PRODUCTIVITYAtlas Copco Drilling SolutionsPhone: 1 972-496-7400 Fax: 1 972-496-7425w.atlascopco.com/predator Copyright 2015, Atlas Copco Drilling Solutions LLC, Garland, TX 75040, USA. All productnames in this publication are trademarks of Atlas Copco. Any unauthorized use or copying of thecontents or any part thereof is prohibited. This applies in particular to trademarks, modeldenominations, part numbers and drawings. lllustrations and photos in this brochure may showequipment with optional extras. Specifications and equipment subject to change without notice.Consult your Atlas Copco Customer Center for specific information.5849130701 April 2015, Atlas Copco Drilling Solutionswww.atlascopco.com/RD20
Make Atlas Copco Description Located between the deck engine and compressor. Manually disengages the compressor from the power train. (Available on Cummins engine only.) HYDRAULIC TABLE JACKS Optional Hydraulic Table Jacks provide foot pads mounted to cylinders with 8 in. (203 mm) stroke to hydraulically support the working table.
Atlas Copco’s service technicians are factory trained and have 24 hours access to the combines global knowledge of Atlas Copco to provide faster troubleshooting. EXPERIENCE With over 140 years of rock drill knowledge, Atlas Copco offers sustainable productivity for your operation. Atlas Copco Mining and Rock Excavation Australia
Mar 03, 2002 · c-1221 atlas copco xas 185 185 cfm @ 125 psi. kubota engine 2018 260 24,174 c-1222 atlas copco xas 185 185 cfm @ 125 psi. kubota engine 2018 766 23,499 c-1240 atlas copco xas 88 175 cfm @ 125 psi. kubota engine 2018 166 16,670 c-1242 atlas copco xas 88 175 cfm @ 125 psi. kubota engine 2018 280 16,670 c-1243 atlas copco xas 88
Common threads on our Drill Pipes 4 DRICONEQ Standard Pipes 5 DRICONEQ eX-Flow 11 DRICONEQ Standard Drill Collar 12 ATLAS COPCO CM (695/760/780) 13 ATLAS COPCO ROC (F6/L6/L8/ SmartRoc/FlexiRoc) 14 ATLAS COPCO T4 (DM30/45/50, T4, RD20) 16 ATLAS COPCO SIMBA Underground 18 ATLAS COPCO TH60 (T2/T3/TH60/ 75E/100A) 19
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Press release from Atlas Copco AB Atlas Copco Group Center Atlas Copco AB Visitors address: Telephone: 46 8 743 8000 A Public Company (publ) SE-105 23 Stockholm Sickla Industriväg 19 www.atlascopcogroup.com Reg. . Corporate income tax amounted to MSEK -1 170 (-1 204), corresponding to an effective tax rate of 23.4% (24.5). Profit for the .
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ASME A17.1 / CSA B44 (2013 edition) Safety Code for Elevators and Escalators ASME A18.1 (2011 edition) Safety Standard for Platform Lifts and Stairway Chairlifts . 3 Other codes important to conveyances adopted through state codes or as secondary references include the following: ASME A17.6 (2010 edition) Standard for Elevator Suspension, Compensation and Governor Systems ASME A17.7 / CSA B44 .
