Drives And Controls, Motors And Mechanical Power .

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Drives and controls, motors andmechanical power transmission catalogue

2 Drives and controls, motors and mechanical power transmission catalogue

Drives and controls, motors and mechanical powertransmission catalogueWhat's new in 2015Authorised Value ProvidersDrives and motors packagesLow voltage AC drivesOther drives, accessories and servicesAC motorsMechanical power transmissionDrives and controls, motors and mechanical power transmission catalogue 31234567

What’s new in 20151ABB general purposedrives, ACS580Initially available from 0.75 kWto 250 kW at 380 - 480 V,ABB has introduceda replacement for thesuccessful ACS550. TheACS580 is a member of thenew “all compatible” driveplatform, ABB’s philosophy ofcommon drives architecturethat features the samecontrol panel, harmonisedparameters and functions,universal accessories andengineering tools.The architecture brings fastercommissioning, minimaloperator training and afamiliarity across all ABBdrives. The new Assistantcontrol panel takes the driveuser interface to new levels.The drive features safe torqueoff (STO) as standard andmany more options.ACS880 range nowincludes multidrives andmultidrive modulesThe ACS880 range includesfactory-built multidrivecabinets and a wide rangeof multidrive modules. Thecabinet offering includesactive rectifier sections upto 6000 kVA, diode rectifiersections up to 5500 kVAand a new style, low costregenerative rectifier unit upto 6000 kVA.The multidrive line UPScan be configured with alarge selection of inverterand braking sections andintegrated options.ABB offers a comprehensiverange of multidrive modulesthat allows system integratorsto build complex drivesystems of their own.ABB industrial drivemodules for cabinetbuilders, ACS880-04The modules are furthersupported by the addition of:– F an kits to cool the unit– R oof extract fan kits– D oor filter kits up to IP54– An engineering tool tohelp design the moduleassembliesElectrical heating madeeasy, DCT880ABB has adapted thefirmware inside its DCdrive range to generate aunit for industrial heatingapplications.The unit is suitable forinductive and resistive loadsand for infrared or ultravioletheaters.Different load configurationssuch as delta, star, star withneutral and open delta arejust a few of the options.ATEX compliant motordrive packages forhazardous areasThe challenge of matchinglow voltage AC motorsand AC drives for use inhazardous environments hasbeen overcome by ABB’sATEX-approved motor-drivepackage.Among the many motor typesthat can be matched withABB’s variable-speed drivesare flameproof from 80 to450 with power ratings from0.18 kW to 710 kW, nonsparking in 71 to 450frames from 0.09 kW to1,000 kW and dustignition proof (known morespecifically as Ex tD/DIP)motors in frames 71 to 450from 0.09 kW to 1,000 kW.4 Drives and controls, motors and mechanical power transmission catalogue

What’s new in 20151AVP Energy Toolkit AppEnergy, CO2 and moneysaved, together with anestimated return oninvestment, are the outputsof an App designed to showthe benefits of using variablespeed drives (VSDs) andelectric motors to replacedirect-on-line starting.The App produces an instantmini-report that containsdetails of a matched ABBmotor-drive package and canbe forwarded to one of ABB’sAuthorised Value Providers.Register your ABBdrives and protect yourinvestmentYou can register yourdrive using the Drivebasesmartphone app. Drivebaselets you read productmanuals and find ABBcontact details, sends youservice recommendationsand allows quicktroubleshooting through faultcode analysis.Registration gives you peaceof mind that your drive’ssupport is in safe hands.PROFIsafe enabled drivesWith the new AutomationBuilder V1.1 engineering tool,ABB’s AC500-S safety PLCand the ACS880 drive, it ispossible to create an Ethernetbased network topologyincluding standard control andsafety control. This networkwill use PROFIsafe overPROFInet to implement controland safety. Together with theACS880’s FSO-12 safetymodule, this means a largernumber of safety and controlrequirements can be met withless wiring required.Motiflex e180The new MotiFlex e180delivers versatile motioncontrol performance,capability and dependability topower machine innovations.Flexible connectivity withEthernet and motor feedbacktechnologies is optimisedfor demanding motionapplications. With the MINTWorkBench PC tool you canquickly and easily customisethe drive to the exact controlrequirements of your machine.Automation BuilderA new integrated softwaresuite for machine buildersand system integratorswanting to automate theirmachines and systems inan integrated and efficientway. Automation Builderis the successor of thePS501 Control Builder Plusproduct, incorporating allPLC engineering functionalityplus additional engineeringfeatures.AC500The built-in high performingprocessor surrounded with alarge memory, offers simplicity,security and reliability to adaptthe automation solution to newupcoming challenges. A varietyof connectivity capabilities,integrated safety and usabilityeven under harsh operatingenvironments provide valuablebenefits to machine builders fortheir automation tasks.Certification extended forsmoke extraction motorsABB’s smoke extractionmotors, M3BPW in frames 160to 450, are now certified to400 C in horizontal and verticalmounting positions for smokeextraction duty. These specialpurpose tunnel ventilationmotors are regulated byEN12101-3 that specifiesmotor testing requirements.WIMES compliantWIMES-compliant motorA new motor specificallydesigned for water andwastewater applicationsmeets the UK’s WaterIndustry Mechanical andElectrical Specification(WIMES). The motors arepacked with features thatafford greater protectionagainst the environmentalconditions found in the waterand wastewater industry.Drives and controls, motors and mechanical power transmission catalogue 5

Authorised Value Providers2Authorised Value Providers deliver sales, support, serviceand engineering expertise in seamless cooperation with ABB.Being strategically located throughout the UK and Ireland,they bring ABB’s products and services directly to your sitealong with the same technical knowledge and back-up,combined with the best equipped repair and maintenancefacilities in Europe. All providers undertake extensive andon-going training in all aspects of motors, drives and services.This provides the consistency of support, wherever in theUK and Ireland you are located.Authorised Value Providers - DrivesOffer one of the largest stocks of AC drives, from 0.18 kW to500 kW, available off-the-shelf.Authorised Value Providers - MotorsOffer electric motors up to 1,000 kW.1. A CS Drives & Control SystemsIrelandTel: 353 (0)44 934 02421. AAR PowerdrivesWest MidlandsTel: 0138 440 08002. A dvantage ControlNorthern IrelandTel: 028 4461 37822. APDSSouth WestTel: 0117 982 20493. APDSSouth WestTel: 0117 982 20493. Beta Power EngineeringCheshireTel: 0161 432 99954. Central GroupMerseysideTel: 0151 546 60004. Campbell Electric MotorsIrelandTel: 353(0) 1 4628 333755. EDC (Scotland)ScotlandTel: 0141 812 32226. G ibbons Engineering GroupEast AngliaTel: 01621 868 1387. Halcyon DrivesYorkshire andGreater ManchesterTel: 0113 236 15098. iDrivesSouthTel: 01483 766 5555. Central GroupMerseysideTel: 0151 546 60001411126. CovElec (Leics)LeicestershireTel: 0116 269 8111210145411. Q uantum ControlsNorth EastTel: 01661 835 56612. Sentridge ControlMidlandsTel: 024 7655 3303Call Authorised Value Providers on:07000 ABB AVP (07000 222 287)6 Drives and controls, motors and mechanical power transmission catalogue8. EMR SilverthornMiddlesexTel: 020 8903 139039969. I nverter Drive SystemsEast MidlandsTel: 0115 944 103610. M KE Engineering GroupSouth EastTel: 01795 438 4367. EDC (Scotland)ScotlandTel: 0141 812 3222719. H.G. RewindsStaffordshireTel: 01782 262525121123886131010. HalcyonWest YorkshireTel: 0113 236 150911. Heasell Electromechanical ServicesHertfordshireTel: 01763 24336912. JJ LoughranNorthern IrelandTel: 028 8676 229513. MKE Engineering GroupKentTel: 01795 438 43614. Quantum ControlsNorth EastTel: 01661 835 566

Authorised Value ProvidersLife cycle servicesProactive drives and motors maintenance programmes keepyou competitive by minimising disruption to your production.The many drives and motors used in industry have a highdegree of reliance placed upon them and often performcritical duties and have a high in-service value. A failure ofeither asset can result in loss of production and revenues, aswell as having safety and environmental consequences. Toreduce the risk and consequences of failure, the drive andmotor must be properly maintained at the right times in theirlife cycle.Life cycle servicesThe services offered by the Authorised Value Providers spanthe entire value chain, from the moment a customer makesthe first enquiry to disposal and recycling of either the motoror the drive. Throughout the value chain, the providers offertraining, technical support and customised contracts.Pre-purchaseThe Authorised Value Providers offer a range of servicesthat help guide the customers to the right products for theirapplications.Order and deliveryOrders can be placed directly with the Authorised ValueProviders, for timely deliveries including express delivery.Installation and commissioningWhile many customers have the resource to undertakeinstallation and commissioning on their own, the AuthorisedValue Providers offer professional installation and start-upservices.Operation and maintenanceFrom site surveys to preventive maintenance andreconditioning of drives and motors, ABB has all the optionscovered to keep its customers’ processes operational.Upgrade and retrofitAn existing ABB drive or motor can often be upgraded to thelatest model to improve the performance of the application.Replacement and recyclingAuthorised Value Providers can advise on the bestreplacement drive or motor while ensuring that the existingassets are disposed of in a way that meets all localenvironmental regulations.Entire value chain servicesThe main services available throughout the entire value chaininclude: Training echnical support T ContractsDrives and controls, motors and mechanical power transmission catalogue 72

38 Drives and controls, motors and mechanical power transmission catalogue

Drives and motors packagesIntroduction10Synchronous reluctance motordrive package123IE2 & VSD motor drive package14ATEX compliant motor drive package16Cooling tower direct drive motor package20Deck winch motor drive package21Drives and controls, motors and mechanical power transmission catalogue 9

Drives and motors packagesIntroduction3ABB is one of the only companies that makes both variable-speeddrives and low voltage AC motors. As such it is well equipped tooffer customers a perfectly designed, tested and approved matchedpair, for whatever the motor-driven application.In addition, ABB has devised a selection of bespoke drives andmotors packages aimed at specific industry applications. In thiscatalogue we introduce five such packages.Packages can extend beyond matching a motor and a drive. Othercomponents, many of which are featured in this catalogue, also formpart of the drive train – from bearings, couplings and gearboxes toprogrammable logic controls, switches and fusegear.10 Drives and controls, motors and mechanical power transmission catalogue

3Drives and controls, motors and mechanical power transmission catalogue 11

Drives and motors packagesSynchronous reluctance motor-drive package3Get the best of both worlds. The efficiency advantages of permanent magnet technology together with the simplicityand service-friendliness of an induction motor platform. Each motor-drive package combines proven statortechnology, an innovative magnet-free rotor design motor, a best-in-class drive and advanced software to offer acomplete, optimised solution.ABB drive for water andwastewater applications ACQ810– 0.37 kW to 500 kW– IP20 enclosure forinstallations in compactspaces– Built-in pump featuresand protections throughIntelligent Pump Controland supported by DTCmotor control– Advanced programmingtool for fine tuning thedrive to meet yourprocess requirements– STO as standardSee details on page 47ABB industrial drive - ACS880– Intuitive control panel andPC tool– D irect torque control (DTC)for precise open and closedloop control– B uilt-in safety features forsimplified configuration– C ommunication with all majorautomation networks– R emovable memory unit foreasy drive commissioningand replacement– Energy optimiser and energyefficiency information formonitoring and saving energy– STO as standardSee details on page 5212 Drives and controls, motors and mechanical power transmission catalogueABB machinery drive ACS850– 0.37 kW to 560 kW– B ookshelf design savesspace– D irect torque control(DTC) for premium motorcontrol as standard– Designed specifically tointegrate into a machineenvironment– Solution programmingincluded– STO as standardSee details on page 74

IE4 SynRM– Cast iron frame 160 to 315– 7.5 kW to 315 kW– 40 percent lower lossescompared to inductiondesigns– No magnets– Cool running rotor– Improved bearing systemreliability– E asy to service– Simple to retrofit oninduction motor applicationsdue to identical physical size3High Output SynRM– Aluminium frame 90 to 132– 1.1 kW to 37 kW– Cast iron frame 160 to 315– 18 kW to 350 kW– Achieve the same outputwith a motor that’s up totwo frame sizes smaller– Enables smaller, lighterand more cost-efficientmachine designs– Ideal for applicationswhere space and weightfactors are criticalDrives and controls, motors and mechanical power transmission catalogue 13

Drives and motors packagesIE2 & VSD motor drive packageOn 1st January 2015, IE2 motors from 7.5 kW to 375 kW, that are new into the market, can only be used if fitted witha variable-speed drive, in order to comply with the new European Minimum Energy Performance Standard (EU MEPS).3ABB offers a wide range of variable-speed drives, all of which can be fitted to IE2 motors to deliver efficient, reliableand compliant motor control.ABB machinery driveACS355– 0.37 kW to 22 kW– F lashDrop - parameterprogramming with drivestill in its box– S equence programmingdesigned for food andbeverage and materialshandling applicationsABB general purpose drivesACS310– 0.37 kW to 22 kW– Pump and soft pumpand fan control (PFC andSPFC)– Pipe cleaning (anti-jam)and pipe fill functionsABB drive for HVACACH550– 0.75 kW to 355 kW– Quick installation– Rapid start-up,trouble-free use, easyinterfacing– Built-in BACnetSee details on page 35See details on page 31ABB industrial driveACS880– Intuitive control paneland PC tool– D irect torque control(DTC) for precise openand closed-loop control– B uilt-in safety features forsimplified configuration– C ommunication withall major automationnetworksACS580– 0.55 kW to 250 kW– W ide power range inwall-mounted IP21 andIP55 variants– S ensorless vector andscalar controlSee details on page 43See details on page 39– R emovable memoryunit for easy drivecommissioning andreplacement– Energy optimiser andenergy efficiencyinformation formonitoring and savingenergy14 Drives and controls, motors and mechanical power transmission catalogueSee detailson page 52

General performance motorscombine convenience andeasy handling seamlessly withABB’s engineering expertise,while providing standardvariants and modifications.The motors can be tailoredaccording to the specific needsof end-users and OEMs.3Highlights–0 .06 kW to 355 kW–O ne year warranty– I E2 & IE3–2 , 4 & 6 pole designsProcess performance motors arethe flagship of ABB’s standardlow voltage motors. This rangeprovides the most comprehensive,versatile set of motors for theprocess industries and heavy-dutyapplications which are dependenton continuous reliability, lowestpossible environmental impact andlife cycle costs.Highlights–0 .09 kW to 1,000 kW–T hree years warranty and anoption to extend to five years– I E2, IE3 & IE4–A ll variant codes available forprocess industry applicationsDrives and controls, motors and mechanical power transmission catalogue 15

Drives and motors packagesATEX compliant motor-drive packageATEX approved AC motor and drive combination gives safe, economical power combined with effective control.By choosing an ATEX compliant motor-drive package, end-users can be confident that it is optimised for theirapplication, complies to ATEX 95 and is commercially beneficial, giving more available power for your money.3ABB industrial driveACS880– Adaptive programming andCODESYS - like having aPLC (programmable logiccontroller) inside the drive– DTC (direct torque control)proven motor controlplatform– A ll major types of drivetopology covered 6-pulse, 12-pulse,4-quadrant, low harmonic,air-cooled and watercooled– Built-in safety module– ATEX approved STOABB general purpose driveACS550– 0.37 kW to 355 kW– A ssistant control panelproviding intuitive use of thedrive– Patented swinging choke forsuperior harmonic reduction– S ensorless vector and scalarcontrolSee details on page 5216 Drives and controls, motors and mechanical power transmission catalogueABB machinery driveACS355– IP20 as standard (ULtype 1 as option)– IP66/69 variants– Advanced functionalitywith sequenceprogramming– C onfiguration ofunpowered drive in2 seconds– Compact installation– STO as standardSee details on page 31

ABB hazardous area lowvoltage motors– F lameproof motors, framesize 80 to 450– 0.18 kW to 710 kW– N on-sparking motors, framesize 71 to 450– 0.09 kW to 1,000 kW– Loadability curves optimisedfor ABB drives3ABB Ex tD/DIP motors– Ex tD/DIP motors, frame size71 to 450– 0.09 kW to 1,000 kW– IP55 or IP65 for nonconductive dust– IP65 for conductive dust– Loadability curves optimisedfor ABB drivesDrives and controls, motors and mechanical power transmission catalogue 17

Drives and motors packagesATEX compliant motor drive packageThe route to EC Declaration of Conformity for ABB low voltage AC drives and motors (ATEX 95)3Important note: This flowchart only applies to standard ABB motorsType testing means thermistor relays are not mandatory but to allow protection against stallconditions they are recommended for a safe installation. Use ATEX approved thermistor measurement.ACS880 does not require a contactor as the ATEX approved STO can be used to disconnect.If the motor voltage is 500 VCheck the frame size:.a standard motor is okUp to IEC 250.IEC 280 to 315.motorneeds.insulated non-drive endbearingsmotorneeds.insulated non-drive endbearingsIEC 355 and above.AC driveneeds.common mode filteringinstalledABB drive without DTCEx nAEx pABB drivewith DTCEx dEx deEx tD/DIPIf the motor voltage is 500 to 600 VMotor needs reinforcedwinding insulationORAC drive needs du/dtfiltering fittedEx nAIn addition, check the frame size.if a du/dt filter is selectedfor the drive (as above) astandard motor is okUp to IEC 250.IEC 280 to 315.motorneeds.insulated non-drive endbearingsmotorneeds.insulated non-drive endbearingsIEC 355 and above.AC driveneedsEx dEx deEx tD/DIP.common mode filteringinstalledIf the motor voltage is 600 to 690 VMotor needs reinforcedwinding insulationANDAC drive needs du/dtfiltering fittedEx nAIn addition, check the frame size.if a du/dt filter is selectedfor the drive (as above) astandard motor is okUp to IEC 250.IEC 280 to 315.motorneedsmotorneedsIEC 355 and above.AC driveneeds.insulated non-drive endbearings.insulated non-drive endbearings.common mode filteringinstalled18 Drives and controls, motors and mechanical power transmission catalogueEx pEx dEx deEx tD/DIP

3ABB drive,without DTCAdditional testing requiredto obtain EC Declarationof ConformityPlease check motor loadcapacity curves to ensurecorrect dimensioning ofthe motorMotor to be equippedwith thermal control toensure Ex-t

ABB general purpose drives, ACS580 Initially available from 0.75 kW to 250 kW at 380 - 480 V, ABB has introduced a replacement for the successful ACS550. The ACS580 is a member of the new “all compatible” drive platform, ABB’s philosophy of common drives architecture that features the same control panel, harmonised parameters and functions,

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