ABB Comp-AC User’s Manual ACS 400 AC Drives For Speed Control
ABB Comp-ACUser’s ManualACS 400 AC Drives for Speed Controlof 3 to 50 Hp (2.2 to 37 kW)AC Induction Motors
ACS 400 AC Drives for Speed Controlof AC Induction MotorsUser’s ManualACS400-US-043AUA489002B5310 R0101 Rev AEffective: 2/1/99Copyright 1999 ABB Drives & Power Products. All Rights Reserved.
SafetyWarning! Only a competent electrician should install the ACS 400.Warning! Dangerous voltages are present when input power is connected. Wait at least 5minutes after disconnecting the supply before removing the cover. Measure thevoltage at DC terminals (Uc , Uc-) before servicing the unit. See Section E.Warning! Even when the motor is stopped there are dangerous voltages present at PowerCircuit terminals U1, V1, W1 and U2, V2, W2 and Uc , Uc-.Warning! Even when power is removed from the input terminals of the ACS 400, there maybe dangerous external voltages at relay terminals RO1A, RO1B, RO1C, RO2A,RO2B, RO2C.Warning! The ACS 400 is not a field repairable unit. Never attempt to repair a broken unit;contact the factory or your local Authorized Service Center for replacement.Warning! The ACS 400 can start up automatically after an input voltage interruption ifprogrammed for Automatic Restart after power outage.Warning! When the control terminals of two or more ACS100/140/400 units are connectedin parallel, the auxiliary voltage for these control connections must be taken froma single source which can either be one of the units or an external supply.Warning! The heat sink may reach a high temperature. See Section R.Note! For more technical information, contact the factory or your local ABB sales representative.ACS 400 User’s Manualiii
ivACS 400 User’s Manual
Table of ContentsSafety. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . iiiInstallation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1Reference Sections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3Installation Environment. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3Dimensions (in/mm) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4Mounting the ACS 400 on a Wall . . . . . . . . . . . . . . . . . . . . . . . . . . 6Removing the Cover . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7Terminal Interface . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9Attaching a Warning Sticker. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9Type Code and Model Designation . . . . . . . . . . . . . . . . . . . . . . . 10Installation of ACS 400 Gland Plates or Conduit Plates . . . . . . . 11Cable Connections. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13Control Terminals. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14Motor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15Connection Examples . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16Replacing the Cover . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17Applying Power . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17Environmental Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17Protection Features . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18Motor Overload Protection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19Drive Overload Protection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20Product Conformity . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22Accessories . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23Programming . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25ACS-PAN-A Control Panel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25Control Modes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25Output Display . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26Menu Structure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26Setting Parameter Value . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27Adjust the Panel Display Contrast . . . . . . . . . . . . . . . . . . . . . . . 27ACS 400 User’s Manualv
Menu Functions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28LED Indicators . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29Resetting the Drive from the Control Panel . . . . . . . . . . . . . . . . . 29ACS100-PAN Control Panel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31Control Modes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31Output Display . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32Menu Structure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32Setting Parameter Value . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32Menu Functions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33Resetting the Drive from the Control Panel . . . . . . . . . . . . . . . . . 33Diagnostics. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35ACS 400 Basic Parameters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37Application Macros . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41Application Macro Factory (0) . . . . . . . . . . . . . . . . . . . . . . . . . . . 42Application Macro Factory (1) . . . . . . . . . . . . . . . . . . . . . . . . . . . 43Application Macro ABB Standard . . . . . . . . . . . . . . . . . . . . . . . . . 44Application Macro 3-wire . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 45Application Macro Alternate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46Application Macro Motor Potentiometer . . . . . . . . . . . . . . . . . . . . 47Application Macro Hand - Auto . . . . . . . . . . . . . . . . . . . . . . . . . . 48Application Macro PID Control . . . . . . . . . . . . . . . . . . . . . . . . . . . 49Application Macro Premagnetize . . . . . . . . . . . . . . . . . . . . . . . . . 50ACS 400 Complete Parameter List . . . . . . . . . . . . . . . . . . . . . . . . 51Group 99: Start-up Data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 57Group 01: Operating Data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 58Group 10: Command Inputs . . . . . . . . . . . . . . . . . . . . . . . . . . . . 60Group 11: Reference Select . . . . . . . . . . . . . . . . . . . . . . . . . . . . 62Group 12: Constant Speeds . . . . . . . . . . . . . . . . . . . . . . . . . . . . 66Group 13: Analog Inputs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 67Group 14: Relay Outputs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 68Group 15: Analog Output . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 70Group 16: System Controls. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 71Group 20: Limits . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 72Group 21: Start/Stop . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 73viACS 400 User’s Manual
Group 22: Accel/Decel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 74Group 25: Critical Freq. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 75Group 26: Motor Control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 76Group 30: Fault Functions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 77Group 31: Automatic Reset . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 81Group 32: Supervision . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 82Group 33: Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 83Group 34: Process Variables . . . . . . . . . . . . . . . . . . . . . . . . . . . . 84Group 40: PID Control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 86Group 50: Communication . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 90Group 51: Ext Comm Module . . . . . . . . . . . . . . . . . . . . . . . . . . . 91Group 52: Standard Modbus . . . . . . . . . . . . . . . . . . . . . . . . . . . . 92Standard Serial Communication . . . . . . . . . . . . . . . . . . . . . . . . . . 95Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 95Grounding and Termination . . . . . . . . . . . . . . . . . . . . . . . . . . . . 97Activating Modbus protocol . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 98Communication settings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 99Control Locations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 100Output signal source selection . . . . . . . . . . . . . . . . . . . . . . . . . 102Diagnostic Counters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 104Communication . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 105Introduction to Modbus . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 105Register Read and Write . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 105Register Mapping . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 106Exception Codes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 107Function Codes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 107The Control Word . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 108References . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 109The Status Word . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 110Actual Values . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 111Fault and Alarm Status . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 113APPENDIX . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 115Local Control vs. Remote Control . . . . . . . . . . . . . . . . . . . . . . . 115Local Control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 115Remote Control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 116ACS 400 User’s Manualvii
Internal Signal Connections for the Macros . . . . . . . . . . . . . . . . 117viiiACS 400 User’s Manual
InstallationStudy these installation instructions carefully before proceeding. Failure to observe the warningsand instructions may cause a malfunction or personal hazard.Preparation before installationTo install the ACS 400 you need the following: screwdrivers, wire stripper, tape measure, 4 piecesof 5x12 mm screws or nuts and bolts (depending on the mounting surface), drill.At this point it is a good idea to check the motor parameters and write them down: supply voltage,nominal current, nominal frequency, and nominal speed.Unpacking the unitThe ACS 400 is packed with this User’s Manual, Conduit Plate, Warning Stickers, and a separateInstallation Guide. The Installation Guide gives a summary of the installation instructions describedhere.To help you mark the mounting holes for installation of your ACS 400, a Wall Mounting Template isdrawn on the lid of the box. Tear the lid off and save it.Step by step instructionsThe installation of the ACS 400 has been broken down in a number of steps that are listed on page2. The steps must be carried out in the order shown. At the right of each step reference is made toone or more Reference Sections on the following pages of this User’s Manual. These sections givedetailed information needed for the correct installation of the unit.Warning! Before you begin read all of the Safety instructions.ACS 400 User’s Manual1
1CHECK the environment.See A2MOUNT the ACS 400 to the wall.See B, C34REMOVE the cover.ATTACH a warning stickerin the language of your choice.See DSee E, F5IDENTIFY power and control terminals.6CHECK voltage supply.See G, S7CHECK the motor.See K, S8CHECK I/O jumpers J1 and J2.9CONNECT power terminals.10CONNECT control wires.11REPLACE the cover.See M12TURN the power on.See NSee E, H, ISee E, J, LSee E, ISee E, I, J, LFigure 1 Step by step instructions for installing the ACS 400. The references after each step referto one or more of the Reference Sections on the following pages in this manual.2ACS 400 User’s Manual
Reference SectionsA Installation EnvironmentStationary Use Ambient temperature 32 104 F (0.40 C) Max. ambient temperature 122 F (50 C) if PN and I2 derated to 90% Installation altitude 0 3300 ft (1000 m) if PN and I2 100% Installation altitude 3300 6600ft (1000.2000 m) if PN and I2 derated 1% every 330 ft (100 m)above 3300 ft (1000 m) Relative humidity less than 95% (non-condensing)The ACS 400 must be installed in a heated, indoor controlled environment that is suitable for theselected enclosure. Drives are available in either an IP21/NEMA1 or an IP54/NEMA12 enclosure.The drive must be protected from airborne dust, corrosive gases or liquids, and conductivecontaminants such as condensation, carbon dust, and metallic particles.The IP54/NEMA12 enclosure provides protection from airborne dust and light sprays or splashingwater from all directions.Storage and TransportationStorage Temperature -40 . 158 F (-40. 70 C)Transportation Temperature -40. 158 F (-40. 70 C)ACS 400 User’s Manual3
B Dimensions (in/mm)Units with IP 21/NEMA 1 EnclosuresFigure 2IP 21/NEMA 1 enclosuresTable 1 Dimensions of units with IP 21/NEMA 1 enclosuresDimension Reference(in/mm)4Frame Size, IP21/NEMA 1(See Paragraph S for frame size assignments of type /5.50.217/5.50.256/6.50.256/6.5Mass (lb/kg)12.76/5.819.80/9.040.70/18.559.40/27ACS 400 User’s Manual
Units with IP 54/NEMA 12 EnclosuresThe IP 54/NEMA 12 protection class has a different outer plastic cover. The IP 54/NEMA 12enclosure uses the same internal plastic shell as the IP21 enclosure, but an internal fan is added toimprove cooling. This structure increases the dimensions compared to the IP 21 enclosure, butdoes not require a de-rating.Figure 3IP 54/NEMA 12 enclosuresTable 2 Dimensions of units with IP 54/NEMA 12 enclosures.Dimension Reference(in/mm)WFrame Size, IP54/NEMA 12(See Paragraph S for frame size assignments of type 17/5.50.217/5.50.256/6.50.256/6.5Weight (lb/kg)12.76/5.819.80/9.040.70/18.561.60/28ACS 400 User’s Manual5
C Mounting the ACS 400 on a WallWarning! Before installing the ACS 400 ensure the input power supply to the drive is off.1The lid of the packing-box provides a Wall MountingTemplate.Remove the lid from the box.Figure 4Removing the wall mounting template.Figure 5Marking and drilling the mounting holes.Figure 6Mounting type IP21 drives.Figure 7Mounting type IP54 drives.2The ACS 400 should only be mounted vertically on asmooth, solid surface, free from heat, dampness, andcondensation. Ensure minimum air flow gaps of 8 in(200 mm) above and below, and 2 in (50 mm) aroundthe sides of the unit.1 Using the mounting template, mark the position ofthe mounting holes.2 Drill the holes.3 Screw in four screws or affix nuts and bolts(depending on the mounting surface).3IP 21Position the ACS 400 onto the fixings and securelytighten in all four corners.Note! Lift the ACS 400 by its metal chassis.IP 541 Remove the front cover, see Figure 10.2 Remove the rubber plugs by pushing from outside.3 Screw in the screws.4 Replace the rubber plugs.6ACS 400 User’s Manual
D Removing the CoverOpening frame size R1 and R2 units.See Paragraph S for frame sizeassignments of type codes.1 Remove the control panel.2 In the control panel slot there is a small hole.Press the retaining lever inside the hole.3 Remove the cover.Figure 8Opening the frame size R1 and R2 drives of type IP 21/ NEMA 1.Opening frame size R3 and R4 units.See Paragraph S for frame size assignments of type codes.1 Remove the control panel if needed.5 Press the retaining lever and pull.2 Lift the retaining lever and simultaneously pull the6 Remove the lower part of the front cover.upper front cover slightly.3 Lift the other retaining lever e.g. with a screwdriver.4 Open the upper part of the front cover and remove it.4321566Figure 9Opening the frame size R3 and R4 size drives of type IP 21/ NEMA 1.ACS 400 User’s Manual7
IP 54/NEMA 121 Take the screws off.2 Remove the front cover.3 Remove panel if needed.Figure 10 Opening type IP 54 / NEMA 12 drives.8ACS 400 User’s Manual
E Terminal InterfaceGreen LEDRed LEDX3 RS485 connectorTermination jumper J2J2X2 Panel connectorRS485 interf.Nottermin.Termin. openX1 I/O connection, see IAnalog input jumper J1 closed12345678910111213141516171819J1Analog ue inputsUIUAI2INot usedjumpersAI1JUMPERSETTINGSWarning stickerWarning! Dangerous voltageWait 5 minutes afterdisconnecting supplybefore proceeding.See User’s Manual.202122X6 Connector forDDCScommunicationmodulePE U1 V1 W1 Uc Uc- U2 V2 W2 PEINPUTMOTORAdditional PE (ground)terminals provided onframe sizes R3 and R4Figure 11 Terminal Interface.F Attaching a Warning StickerThe contents of the packing box include warning stickers in different languages. Attach a warningsticker in the language of your choice on the inside plastic shell as indicated above.ACS 400 User’s Manual9
G Type Code and Model DesignationThe Type Code Label is attached to the right side of the unit cover, on the heat sink.ABB Industrial ProductsMade in USAACS401000432TypeCodeSer.no.63996611U1380.480 VU23 0 - 380.480 VI1n/I1nnd4.7 / 6.2 AI2n/I2nnd4.9 / 6.6 Af148.63 Hzf20.250HzFor more information see ACS400 User’s ManualL I S TE D 4 5 Y1IN D . C O N T. E Q*1982800001*For more information see ACS400 User’s ManualFigure 12 ACS 400 type designation label.AC S 4 0 13004AC DriveProduct TypeS Standard industrial driveACS 400 Product FamilyInput Bridge0 6-pulse rectifierEnclosure Type1 Wall mountedOperator Panel and Description0 No operator panel no documentation European conduit plate1 No operator panel US English documentation US conduit plate6 ACS-PAN-A operator panel US English documentation US conduit plateRated Output Power in kVASee ACS 400 rating tablesVoltage Rating1 200 . 240 V AC3 380 . 480 V ACEnclosure Class2 IP21 (NEMA 1)5 IP54 (NEMA 12)32Figure 13 Type code key.A Serial number label is attached on upper part of the chokeplate between mounting 01*Figure 14 Serial number label.10ACS 400 User’s Manual
H Installation of ACS 400 Gland Plates or Conduit PlatesA package, containing three screws and two gland plates and/or one conduit plate, is included withthe ACS 400.1A32BFigure 15 Gland plate for power cables (A) and for control cables (B). The conduit plate is a single piece with twoblank spaces for punching holes for power and control conduits. The conduit plate does not have cable clamps.A package, containing five screws and two cable clamp brackets, is included with the type IP 54 /NEMA 12 ACS 400 dr
ABB Comp-AC User’s Manual ACS 400 AC Drives for Speed Control of 3 to 50 Hp (2.2 to 37 kW) AC Induction Motors. ACS 400 AC Drives for Speed Control of AC Induction Motors User’s Manual . contact the factory or your local Authorized Service Center for replacement. Warning! The ACS 400 can start up automatically after an input voltage .
ABB Control SECRL - 1 2001-06-19 A New Contactor Range from ABB New Generation ABB Contactors. ABB Control SECRL - 2 2001-06-19 The ABB range of A The ABB range of A contactorscontactors A 9, A 12, A 16 A 26, A 30, A 40 A 50, A 63, A 75 A 95, A
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E-bypass. The ABB E-Clipse Bypass has taken these developments to the next level. In addition to the benefits of the previous ABB design, ABB has added new capabilities focused upon the changing and evolving customer and market requirements. This brochure will give the user a brief overview
In 1994, ABB pioneered serial communications for VFDs in the HVAC industry. Today ABB has installed over 150,000 units (in the U.S. alone) connected to building automations systems using the various HVAC communications protocols. The ABB E-Clipse Bypass includes serial communications in the bypass mode. Now, going to bypass does not mean losing
values quoted in the Coil voltage selection table Coil consumption at Uc max. q 20 C: 9 W pull-in/holding Replacement coils: consult us (standard coils used on NL control relays are not suitable for TNL control relays). Pos.1 A B Pos. 3, 4 ABB ABB ABB ABB A B Ambient temp. Max. switching frequency mm mm C Operating cycles/h
October 2019 5 Salary Tables 208-day schedule (cont.) LANE 3 2019-2020 2020-2021 2021-2022 2022-2023 2023-2024 Year Step Salary Total Comp. Salary Total Comp. Salary Total Comp. Salary Total Comp. Salary Total Comp. 7 70
