English Service Manual - Fireball PC
EnglishManual Part No.C4085-91017Printed on at least50%Total Recycled Fiber withat least 10% Post-Consumer Paper*C4085-91017**C4085-91017*C4085-91017HP LaserJet 8000, 8000 N, 8000 DNand HP LaserJet Mopier 240 PrintersService ManualCopyright 1998Hewlett-Packard Co.Printed in USAHP LaserJet 8000, 8000 N, 8000 DNand HP LaserJet Mopier 240 PrintersService Manual
Service ManualHP LaserJet 8000 (C4085A)HP LaserJet 8000 N (C4086A)HP LaserJet 8000 DN (C4087A)HP LaserJet Mopier 240 (C4228A)
CopyrightHewlett-Packard Company 1998All Rights Reserved.Reproduction, adaptation, ortranslation without prior writtenpermission is prohibited, exceptas allowed under the copyrightlaws.Publication numberC4085-91017First edition, May 1998WarrantyWARNINGThe information contained inthis document is subject tochange without notice.Electrical Shock HazardHewlett-Packard makes nowarranty of any kind with regardto this material, including, butnot limited to, the impliedwarranties or merchantabilityand fitness for a particularpurpose.Hewlett-Packard shall not beliable for errors contained hereinor for incidental orconsequential damages inconnection with the furnishing,performance, or use of thismaterial.Hewlett-Packard Company11311 Chinden BoulevardBoise, Idaho 83714 U.S.A.To avoid electrical shock, useonly supplied power cords andconnect only to properlygrounded (3-hole) wall outlets.Adobe and PostScript aretrademarks of Adobe SystemsIncorporated which may beregistered in certainjurisdictions.CompuServe is a U.S.trademark of CompuServe, Inc.Windows is a U.S. registeredtrademark of MicrosoftCorporation.
ConventionsThis manual uses the following conventions:The names of major printer parts and assemblies are Capitalized.Color is used to emphasize items which are important to the materialunder discussion.Bold is used for emphasis, particularly in situations where italic typewould be confusing.Italic type is used to indicate related documents or emphasis.NoteNotes contain important information set off from the text.CAUTIONCaution messages alert you to the possibility of damage to equipmentor loss of data.WARNING!Warning messages alert you to the possibility of personal injury.ENiii
Chapter Descriptions1 Product InformationContains printer features and product overview, tray capacities andsizes, media specifications, service approach, how to get technicalassistance, and required safety and compliance statements.2 Site RequirementsContains space and environmental requirements.3 Operating OverviewContains details about control panel menus, restoring factorydefaults, and resetting and testing the printer.4 Maintenance and AdjustmentsContains cleaning and preventive maintenance information, andadjustment procedures for paper trays.5 Functional OverviewContains block diagrams and basic theory of operation for the printersystems, paper paths, and paper handling accessories. Containsbasic cabling information.6 Removal and ReplacementContains step-by-step procedures for replacing field replaceable units(FRUs) in the printer and paper-handling accessories.7 TroubleshootingContains a preliminary troubleshooting table, a table with descriptionsand recommended actions for all control panel messages, imagedefect samples, and troubleshooting checks and tools.ivEN
8 Parts and DiagramsContains exploded view drawings and part number listings for allreplaceable parts in the printer and paper-handling accessories.Contains two replaceable parts tables: one sorted alphabetically bypart name, and one sorted numerically by part number. Both tablesare cross referenced to the diagrams in the chapter.Subject IndexContains an alphabetical, cross referenced listing of information foundin the main body of the manual.ENv
viEN
Table of Contents1 Product InformationPrinter Features. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2Paper Capacities and Sizes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4Identification . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6Model and Serial Numbers . . . . . . . . . . . . . . . . . . . . . . . . . . . .6Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7Media Selection Guidelines. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .11Paper . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .11Envelopes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .11Adhesive Labels . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .12Transparencies . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .13Storing Print Media . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .13Shipping Print Media. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .13Product Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .14External View of HP LaserJet 8000/N/DN Engine . . . . . . . . .14External View of HP Mopier 240 . . . . . . . . . . . . . . . . . . . . . . .16Formatter Assemblies . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .18Accessories and Options. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .19Ordering Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .20Hard Disk . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .26Determining Memory Requirements . . . . . . . . . . . . . . . . . . . .26Service Approach . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .28Ordering Parts. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .28Exchange Program . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .29Consumables . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .29Toner Cartridge Life . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .29Refilled Toner Cartridges & Non-HP Staple Cartridges . . . . .30Recycling Toner Cartridges . . . . . . . . . . . . . . . . . . . . . . . . . .30Technical Assistance. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .31HP FIRST (Fax Information Retrieval Support Technology). .31HP CompuServe Forum . . . . . . . . . . . . . . . . . . . . . . . . . . . . .32Internet . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .32World Wide Web . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .32HP Reseller Sales and Service Support Line . . . . . . . . . . . . .32Other Areas. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .32Warranty . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .33Regulatory Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .35FCC Regulations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .35Environmental Product Stewardship . . . . . . . . . . . . . . . . . . . . . . .36Protecting the Environment. . . . . . . . . . . . . . . . . . . . . . . . . . .36ENvii
Material Safety Data Sheet . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .38Environmental Conformity . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .39Declaration of Conformity . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .40Safety Statements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .42Laser Safety Statement . . . . . . . . . . . . . . . . . . . . . . . . . . . . .42Canadian DOC Regulations . . . . . . . . . . . . . . . . . . . . . . . . . .42VCCI Statement (Japan). . . . . . . . . . . . . . . . . . . . . . . . . . . . .42Korean EMI statement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .43Laser Statement for Finland . . . . . . . . . . . . . . . . . . . . . . . . . .432 Site RequirementsOperating Environment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .46Space Requirements. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .47Environmental Requirements . . . . . . . . . . . . . . . . . . . . . . . . . . . .493 Operating OverviewUsing the Control Panel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .52Control Panel Layout . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .52Indicator Lights . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .53Settings and Defaults . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .54Printer Driver Information . . . . . . . . . . . . . . . . . . . . . . . . . . . .54Paper Source Default . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .54Resetting the Printer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .55Setting the Display Language . . . . . . . . . . . . . . . . . . . . . . . . .55Control Panel Menus. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .58Information Menu . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .59Paper Handling Menu . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .60Print Quality Menu . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .62Printing Menu . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .64Configuration Menu. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .67I/O Menu . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .70EIO Menu . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .72Resets Menu. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .74Service Mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .75Setting Page Count, Maintenance Count,and Serial Number . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .78Setting the Cold Reset Default Paper Size . . . . . . . . . . . . . . .79Testing the Printer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .80Paper Path Test . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .80Configuration Page . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .80Cold Reset. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .85viiiEN
4 Maintenance and AdjustmentsCleaning the Printer and Accessories . . . . . . . . . . . . . . . . . . . . . .88Cleaning Spilled Toner . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .90Preventative Maintenance. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .91Tray Adjustment Procedure. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .92Tray 4 (2000-sheet Input Tray) Adjustment Procedure . . . . . . . . .945 Functional OverviewPrinter Functional Block Diagram . . . . . . . . . . . . . . . . . . . . . . . . .98Power Distribution System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .99AC Power Distribution. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .100Overcurrent/Overvoltage Protection . . . . . . . . . . . . . . . . . . .100High Voltage Power Distribution . . . . . . . . . . . . . . . . . . . . . .101Formatter System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .102DC Controller System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .105Laser and Scanner Drive . . . . . . . . . . . . . . . . . . . . . . . . . . .105Paper Motion Monitoring and Control . . . . . . . . . . . . . . . . . .105Clutches . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .105Engine Test Microswitch . . . . . . . . . . . . . . . . . . . . . . . . . . . .106Motors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .106Image Formation System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .107Toner Cartridge. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .108Drum Cleaning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .110Drum Conditioning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .111Image Writing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .112Image Developing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .113Image Transferring and Media Separation . . . . . . . . . . . . . .115Image Fusing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .116Paper Paths and Components . . . . . . . . . . . . . . . . . . . . . . . . . .117Printer, Duplexer, and Envelope Feeder. . . . . . . . . . . . . . . .1172000-sheet Input Tray (Tray 4) Components . . . . . . . . . . . .121Multibin Mailbox Components. . . . . . . . . . . . . . . . . . . . . . . .1212 x 500-sheet Input Tray Components . . . . . . . . . . . . . . . . .1227-bin Tabletop Mailbox Components . . . . . . . . . . . . . . . . . .1247-bin Tabletop Mailbox Operation. . . . . . . . . . . . . . . . . . . . .126Operating Modes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .126Communication Link . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .128Stapler Components . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1315-bin Mailbox with Stapler Operation . . . . . . . . . . . . . . . . . .133Main Functional Cycles of the Stapler . . . . . . . . . . . . . . . . .134ENTable of Contents ix
Printer Input Sources. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .136Paper Size Switches . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .136Printing from Trays 2 and 3. . . . . . . . . . . . . . . . . . . . . . . . . .136Printing from Tray 1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .137Printing from the Envelope Feeder . . . . . . . . . . . . . . . . . . . .137Printing from the 2000-sheet Input Tray (Tray 4)or 2 x 500-sheet Input Tray (Trays 4 and 5) . . . . . . . . . .137Two-Sided Printing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .137Paper Jam Detection. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .138Printer Timing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .138IEEE 1284 Parallel Cable Information. . . . . . . . . . . . . . . . . . . . .1426 Removal and ReplacementRemoval and Replacement Strategy. . . . . . . . . . . . . . . . . . . . . .145Required Tools . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .146User Installable Accessories . . . . . . . . . . . . . . . . . . . . . . . . . . . .147Disk Drive . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .148Hardware Table. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .157Control Panel. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .159Covers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .160AC Access Cover . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .160Back Cover . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .162Front Cover . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .163Left Lower Cover. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .165Top Cover . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .166Delivery Unit (for Standard Output Bin). . . . . . . . . . . . . . . . . . . .169Diverter Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .172Door Assembly, Diverter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .173Door Assembly, Right Lower. . . . . . . . . . . . . . . . . . . . . . . . . . . .174Fan 1, Exhaust (Laser/Scanner) and Housing . . . . . . . . . . . . . .177Fan Housing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .177Fan Motor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .178Fan 2, Exhaust (LVPS) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .179Fan 3, Intake (Formatter) and Housing . . . . . . . . . . . . . . . . . . . .180Fan Motor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .180Fan Housing (See Fan 2) . . . . . . . . . . . . . . . . . . . . . . . . . . .181Fan 4, Exhaust (Delivery Unit) . . . . . . . . . . . . . . . . . . . . . . . . . .182Feeder Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .183Formatter Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .185Fusing Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .187Laser/Scanner Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .189Main Gear Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .191Main Motor Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .194Paper Input Unit (PIU) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .195PCA, DC Controller . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .197xEN
PCA, Output Paper Sensor . . . . . . . . . . . . . . . . . . . . . . . . . . . . .198PCA, Paper Size . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .202Power Supply, High Voltage (HVPS) . . . . . . . . . . . . . . . . . . . . .205Power Supply, Low Voltage (LVPS) . . . . . . . . . . . . . . . . . . . . . .206Registration Assembly. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .207Roller and Separation Pad, Tray 1 . . . . . . . . . . . . . . . . . . . . . . .210Feed Roller . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .210Separation Pad . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .211Rollers: Tray Pickup, Feed, and Separation . . . . . . . . . . . . . . . .212Sensor, Paper Input Unit (PS2). . . . . . . . . . . . . . . . . . . . . . . . . .214Sensor, Registration (PS1) . . . . . . . . . . . . . . . . . . . . . . . . . . . . .216Solenoid Assembly, SL3 (Face-Up) . . . . . . . . . . . . . . . . . . . . . .218Transfer Roller Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .219Tray 1 Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .221Tray 2 and 3 Assemblies. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .222Mailbox With Stapler . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .223Covers. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .223Delivery Head Assembly. . . . . . . . . . . . . . . . . . . . . . . . . . . .224Flipper Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .227Input Paper Guide. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .230Interlock Switch. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .231Jam Access Door Assembly . . . . . . . . . . . . . . . . . . . . . . . . .232Lower Elevator Pulley Assemblies . . . . . . . . . . . . . . . . . . . .235Metallic Tape and Housing Assembly. . . . . . . . . . . . . . . . . .237Motor, Delivery Head Position . . . . . . . . . . . . . . . . . . . . . . .240Motor, Transport Belt and Encoder Assembly . . . . . . . . . . .241Paper Bins and Blind Cover . . . . . . . . . . . . . . . . . . . . . . . . .244PCA, Controller . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .245Strings, Anti-Curl. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .246Stapler Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .249Back Plate. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .250Stapler Controller PCA . . . . . . . . . . . . . . . . . . . . . . . . . . . . .252Top Cover Assembly. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .255Stapler Bed Assembly. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .256Hi
Service Manual HP LaserJet 8000 (C4085A) HP LaserJet 8000 N (C4086A) HP LaserJet 8000 DN (C4087A) HP LaserJet Mopier 240 (C4228A) Hewlett-Packard Company 11311 Chinden Boulevard Boise, Idaho 83714 U.S.A.
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