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TABLE OF CONTENTSYAMAHAGearcase Exploded ViewsYamahaSection 1Gearcase Components - 9.9 & 15 HP (1986 & Up) . 6-7Gearcase Components - 9.9 & 15 HP (1996-2013) . 8-9Gearcase Components - 20 & 25 HP 2-Cylinder (1988-2010) . 10-11Gearcase Components - F-25 (1998 & Up) & C-30 HP (1993-97) . 12-13Gearcase Components - 25, 30, 40 & 50 HP . 14-15Gearcase Components - C-25 & C-30 HP . 16-17Gearcase Components - 25, 30 & 40 HP . 18-19Gearcase Components - C/CV-40 HP . 20-21Gearcase Components - 30, 40, E48, 50, P50, 55 & 60 HP . 22-23Gearcase Components - 40, 50 & 60 HP . 24-25Gearcase Components - C/CV-55 HP . 26-27Gearcase Components - C/P/E/T-60 & C-70 HP . 28-29Gearcase Components - 60, 70, 75, 85 & 90 HP . 30-31Gearcase Components - F-75, F-80, F-90 & F-100 HP . 32-33Gearcase Components - 115, 130 HP (All F, LF & C) . 34-35Gearcase Components - 150, 175, 200, 220 HP . 36-37Gearcase Components - VF-200-VF-250 HP . 38-39Gearcase Components - VZ-200, 225, 250 & 300 HP . 40-41Gearcase Components - 220-225 HP . 42-43Gearcase Components - 225, 250 & 300 HP V6 . 44-45Gearcase Components - 300 & 350 HP V8 . 46-47Gearcase Seal KitsYamahaSection 2Gearcase Seal Kits - 9.9 HP thru 350 HP . 50-54Gearcase Seal Kits Applications . 55-56Gearcase Seal Kit Components - Damper, Seals & Grommets . 57Gearcase Seal Kit Components - Misc. Gaskets & Seals . 57Gearcase Seal Kit Components - Water Pump Gaskets . 57-58Gearcase Seal Kit Components - Muffler Gaskets & Seals . 59Gearcase Seal Kit Components - O-rings . 60-61Gearcase Seal Kit Components - Oil Seals . 62Cooling SystemYamahaSection 3Water Pump Impeller & Key Identification . 64-65Water Pump Kits - T8, F9.9, F9.9-2, FT9.9, T9.9, T9.9-2, F15 - (4-Stroke) . 66Water Pump Kits - F15C, F20, F25, T25, F30, F40, F50, F60 - (4-Stroke) . 67Water Pump Kits - F50, T50, T60, F75, F80, F90, F100, F115 - (4-Stroke) . 68Water Pump Kits - F150, F200, VF200, F225, VF225, F250, VF250,F300 - (4-Stroke) . 69Water Pump Kits - F300, F350, V8 - (4-Stroke) . 70Water Pump Kits Applications - (4-Stroke) . 70Water Pump Kits - 9.9, 15, 20, 25, 30 - (2-Stroke) . 71Water Pump Kits - C25, C30, 30, 40, C40, CV40, P40, 50, C50, P50 - (2-Stroke) . 72Water Pump Kits - 40, E48, 50, C55, 60, C60, E60, P60, 70, C70, C75,E75, P75, C80, C85, CV85, 90, B90, C90 - (2-Stroke) . 73Water Pump Kits - 115, B115, C115, P115, S115, 130, 150, C150, D150,DX150, L150, P150-P200, PX150, S150, SX150,V150-V250, VX150-VX250, VZ150-VZ200 (2.6L),Z150-Z300, 175, L175, P175, S175, 200, L200, P200,S200, SX200, VZ200 (3.1L), 225, L225, VZ225, 250,L250, S250, SX250, VZ250, VZ300 - (2-Stroke) . 74Cooling SystemYamahaSection 3Cont.Water Pump Kits Applications - (2-Stroke) . 75-76Thermostat Kits, Thermostats & Thermostat Gaskets . 77Thermostat Applications . 78-79PistonsYamahaSection 4GLM Exclusive Marine Pistons . 82Yamaha Inline 48, 55, 75, 80, 85, 90 HP Pistons . 83Yamaha 115, 130, 150, 175, 200, 225 HP V4 & V6 Pistons . 84-85Yamaha 200, 225, 250 HP V6 Pistons . 86Powerhead GasketsYamahaSection 5Yamaha Head Gaskets .Suzuki Head Gaskets .Exhaust Manifold Gaskets .Powerhead Gaskets .Fuel SystemYamaha88899091Section 6Fuel Pumps & Diaphragm Kits . 94GLM’s Plastic Inline Fuel Filters . 94Low Pick-up Water / Fuel Separator Mounting Bracket . 95How to Choose the Correct Water / Fuel Separator . 96Stainless Steel Brackets / Die Cast Aluminum Brackets . 96Water Separating Fuel Filter Kits . 97Carburetor Repair Kits - 2-Stroke . 98-99Carburetor Repair Kits - 4-Stroke . 100Carburetor Repair Kits Applications - 2 & 4-Stroke . 101Aluminum Anodes & Prop KitsYamahaSection 7Yamaha Aluminum Anodes . 104-107Suzuki Aluminum Anodes . 108Honda Aluminum Anodes . 109Yamaha Prop Hardware Kits . 110-111Yamaha Prop Wrench . 111Oil Seals Shaft & Bore Size Charts Year/Model Index - WarrantyYamahaSection 8Oil Seals Shaft & Bore Size Charts . 114All Years and Models (1984-1989) . 115All Years and Models (1989 cont.-1992) . 116All Years and Models (1992 cont.-1995) . 117All Years and Models (1995 cont.-1997) . 118All Years and Models (1997 cont.-1999) . 119All Years and Models (1999 cont.-2002) . 120All Years and Models (2002 cont.-2004) . 121All Years and Models (2004 cont.-2006) . 122All Years and Models (2006 cont.) . 123GLM Limited Warranty, Procedures & Application . 124-126

YamahaGearcase Exploded ViewsYamaha GearcaseSection 1Gearcase Components - 9.9 & 15 HP (1986 & Up) .6-7Gearcase Components - 9.9 & 15 HP (1996-2013) .8-9Gearcase Components - 20 & 25 HP 2-Cylinder (1988-10) . 10-11Gearcase Components - F-25 & C-30 HP . 12-13Gearcase Components - 25, 30, 40 & 50 HP . 14-15Gearcase Components - C-25 & C-30 HP . 16-17Gearcase Components - 25, 30 & 40 HP . 18-19Gearcase Components - C/CV-40 HP . 20-21Gearcase Components - 30, 40, E48, 50, P50, 55 & 60 HP . 22-23Gearcase Components - 40, 50 & 60 HP . 24-25Gearcase Components - C/CV-55 HP . 26-27Gearcase Components - C/P/E/T-60 & C-70 HP . 28-29Gearcase Components - 60, 70, 75, 85 & 90 HP. 30-31Gearcase Components - F-75, F-80, F-90 & F-100 HP . 32-33Gearcase Components - 115, 130 HP (All F, LF & C) . 34-35Gearcase Components - 150, 175, 200, 220 HP . 36-37Gearcase Components - VF-200-VF250 HP . 38-39Gearcase Components -VZ-200, 225, 250 & 300 HP . 40-41Gearcase Components - 225, 250 & 300 HP V6 . 44-45Gearcase Components - 300 & 350 HP V8 . 46-47Section 1Gearcase Components - 220-225 HP . 42-435

YamahaYAMAHA GEARCASE COMPONENTS - 9.9 & 15 HP (1986 & Up)9.9 (1984-85, 1995), F9.9 (1986,1995-96, 2006 4-Stroke), FT9.9 (1987)T9.9 (1995, 1997, 2006 4-Stroke), 15 (1984, 1988, 1995)CompleteWater Pump KitsNo. 12281 / 122695136See Section 3147Water PumpHousing Assy.No. 12248See Section 38Water Pump Kitsw/o HousingNo. 12278 / 1227315216See Section 34910GearcaseSeal KitNo. 87843See Section 21112131718192020232062122

YamahaYAMAHA GEARCASE COMPONENTS - 9.9 & 15 HP (1986 & Up)DescriptionGLM No.Ref No.OEM No.122811682-W0078-A1 682-44300-01Complete Water Pump Kit (For 682-W0078-A1)122691682-W0078-A3 682-44300-01Complete Water Pump Kit (For 682-W0078-A3)122782682-W0078-A1Water Pump Kit w/o Housing122732682-W0078-A3Water Pump Kit w/o Housing124483 ! -682-44300-01-00878434N/A232385 ! 97780-40112-00Screw (2)124376 ! 682-44312-00-00Cover128777 ! - 682-44365-00124498 ! N/A128769 ! - 682-44322-00Pump Cup8988010 ! -682-44352-03Impeller3810711 ! - 682-44314-A0Gasket, Water Pump1251512 ! -682-44323-00Wear Plate3810713 ! - 682-44315-A0Gasket Water Pump2242814 97095-06040Bolt (4) (For 682-W0078-A1)2242614! -97095-06045Bolt (4) (For 682-W0078-A3)1249515 ! - 682-44328-00-00Plate, Water Pump Housing8958716 ! -90280-03024Key, woodruff8523217 93102-20484Oil Seal, Water Pump Base3693018 683-45315-A0Gasket, Water Pump Base8562219 682-45375-01Damper Seal3801520 90430-08020Gasket, Drain Fill (3)8434021 93210-74M68O-ring, Bearing Carrier8433522 93210-74316O-ring, Bearing Carrier8566023 93101-17054Oil Seal, Prop Shaft (2)Water Pump Housing AssemblyGearcase Seal KitWater Seal DamperWater Pump Housing Only (Not Sold Separately) Included in Kit No. 12281! Included in Kit No. 12269 Included in Kit No. 12278- Included in Kit No. 12273 Included in Assy. No. 12448 Included in Kit No. 87843www.glmmarine.com7

YamahaYAMAHA GEARCASE COMPONENTS - 9.9 & 15 HP (1996-2013)Fits Models:F6 (2001-06), F8 (2001-06), T8 (2001-06) 9.9 (1996-06), F9.9 (2003,2006),T9.9 (2003, 2006), 15 (1996-01, 2003, 2006), F-15 (1998-06)CompleteWater Pump KitsNo. 12087 / 1212944315See Section 3Water Pump Kitsw/o HousingNo. 12066 / 120525GearcaseSeal KitNo. 87843See Section 2627See Section 3810911121518131416191719817

YamahaYAMAHA GEARCASE COMPONENTS - 9.9 & 15 HP (1996-2013)DescriptionOEM No.GLM No.Ref No.12087163V-W0078-01 63V-44301-00-00Complete Water Pump Kit (For 63V-W0078-01)12129169G-W0078-01 63V-44301-00-00Complete Water Pump Kit (For 69G-W0078-01)12066263V-W0078-02Water Pump Kit w/o Housing12052269G-W0078-00Water Pump Kit w/o Housing878433N/A225024 97080-08045-00Bolt (4) (For 63V-W0078-01)224284! -97095-08045-00Bolt (4) (For 69G-W0078-01)128655 647-44366-00Water Seal Damper (For 63V-W0078-01)863245! -68T-44366-00Water Seal Damper (For 69G-W0078-01)124456 !63V-44301-00-00128097 ! -63V-44322-00Pump Cup896198 ! -63V-44352-01Impeller843709 ! -93210-44704-008958910 ! -664-44338-00Key, woodruff1251711 63V-44323-00Wear Plate (For 63V-W0078-01)1251611! -68T-44323-00Wear Plate (For 69G-W0078-01)8566012 93101-17054Oil Seal, Prop Shaft (2)8435013 93210-56M80O-Ring, Bearing Carrier8436014 93210-57M09-00O-Ring, Bearing Carrier8523215 93102-20484Oil Seal, Water Pump Base (2)3813016 63V-45315-A0Gasket, Water Pump (For 63V-W0078-01)3814016 69G-45315-A0-00Gasket, Water Pump (For 69G-W0078-01)3801517 90430-080204534018 93210-06ME6-00O-ring, Shift Shaft232471990340-08002-00ScrewGearcase Seal KitWater Pump HousingO-ringGasket, Drain Fill (2) Included in Kit No. 12087! Included in Kit No. 12129 Included in Kit No. 12066- Included in Kit No. 12052 Included in Kit No. 87843www.glmmarine.com9

YamahaYAMAHA GEARCASE COMPONENTS - 20 & 25 HP - 2-CYL. (1988-2010)Fits Models:20 (1996-97), 25 (1988-98, 2000-01, 2003-04)456119CompleteWater Pump KitNo. 12267See Section 37829Water Pump Kitw/o HousingNo. 12277See Section 31112310GearcaseSeal KitNo. 87826See Section 21314151617181510

YamahaYAMAHA GEARCASE COMPONENTS - 20 & 25 HP - 2-CYL. (1988-2010)DescriptionGLM No.Ref No.OEM No.1226716L2-W0078-00 6L2-44311-00-001227726L2-W0078-00Water Pump Kit w/o Housing8782636L2-W0001-C3Gearcase Seal Kit224284 97095-06040214905 92990-06600-00383046 6L2-44367-00Damper, Water Seal (Grommet)843107 93210-45161O-ring128668 6L2-44322-00Pump Cup896229 6L2-44352-00Impeller8958710 90280-03024Key, woodruff1250811 6L2-44323-00Wear Plate8523212 93102-20484Oil Seal, D/S3804113 6L2-45315-A0Gasket, Lower Gearcase3804014 6L2-41134-00Gasket, Exhaust Manifold3801515 90430-08020Gasket, Drain Fill8523116 93101-20M07Oil Seal, P/S8428017 93210-60M99O-ring8427518 93210-60MA3O-ring1245519 6L2-44311-00-00Complete Water Pump KitBolt (4)Washer (4)Water Pump Housing Included in Kit No. 12267 Included in Kit No. 12277 Included in Kit No. 87826www.glmmarine.com11

YamahaYAMAHA GEARCASE COMPONENTS - F-25 & C-30 HPFits Models:4-Stroke: F-25HP (1998 & Up) &2-Stroke: C-30HP (1993-97)114CompleteWater Pump KitNo. 12127See Section 3GearcaseSeal Kit2098102No. 87846See Section 276115431916151321 1317121812

YamahaYAMAHA GEARCASE COMPONENTS - F-25 & C-30 HPDescriptionGLM No.Ref No.OEM No.12127161N-W0078-11-0087846265W-W0001-20125333 61N-44323-00-00Wear Plate843104 93210-45161-00O-ring899005 6H4-44352-02-00Impeller128076 61N-44322-01-00Pump Cup124537 61N-44311-01-00Water Pump Housing383048 6L2-44367-00-00Damper, Water Seal224289 97095-06040-00Bolt (4)2172410 92990-06600-00Washer (4)8958711 90280-03024-00Key, woodruff8523112 93101-20M07-00Oil Seal3801513 90430-08020-00Gasket8522514 93101-22067Oil Seal8562515 65W-45128-00Seal8562116 61N-45315-00Packing, Lower Casing8400217 93210-65M50-00O-ring8400118 93210-64ME7-00O-ring4534019 93210-06ME6-00O-ring3802520 90430-12072-00Gasket2172921688-45341-00Complete Water Pump KitGearcase Seal KitDraining Screw Included in Kit No. 12127 Included in Kit No. 87846www.glmmarine.com13

YamahaYAMAHA GEARCASE COMPONENTS - 25, 30, 40 & 50 HPFits Models:3-Cyl. 25 (1999, 2001-02) 30 (1997-99, 2001-02), 40 & 50HP4516CompleteWater Pump KitNo. 12268See Section 3789210Water Pump Kitw/o HousingNo. 12285See Section 311123GearcaseSeal KitNo. 87833See Section 213161415181919191417

YamahaYAMAHA GEARCASE COMPONENTS - 25, 30, 40 & 50 HPDescriptionGLM No.Ref No.OEM No.1226816J8-W0078-A2 6J8-44311-00-001228526J8-W0078-A2Water Pump Kit w/o Housing8783336J8-W0001-C2Gearcase Seal Kit225084 90119-08M13-00Bolt w/ Washer (2)222925 90119-08M34-00Bolt w/ Washer (2)124526 6J8-44311-00-00Water Pump Housing128757663-44366-00-00Damper, Water Seal128648 663-44322-00899009 6H4-44352-02-003810610 663-44315-A0Gasket, Water Pump1252611 663-44323-00Wear Plate3801112 663-44324-00Gasket, Wear Plate3801013 663-443160-A08426014 93210-41042O-ring8522815 93101-23070Oil Seal8958716 90280-03024Key, woodruff8523117 93101-20M07Oil Seal8427518 93210-60MA3O-ring3801519 90430-08020Gasket, Drain FillComplete Water Pump KitPump CupImpellerGasket, Water Pump Included in Kit No. 12268 Included in Kit No. 12285 Included in Kit No. 87833www.glmmarine.com15

YamahaYAMAHA GEARCASE COMPONENTS - C25 & C30 HPFits Models:25 (1984-87), C/CV25 (1990-97), 30 (1984-86), C/CV 30 (1986-92)43561CompleteWater Pump KitNo. 12059See Section 378921011GearcaseSeal KitNo. 87827See Section 212131416151718181816

YamahaYAMAHA GEARCASE COMPONENTS - C25 & C30 HPDescriptionGLM No.Ref No.OEM No.120591689-W0078-A6Complete Water Pump Kit878272689-W0001-23Gearcase Seal Kit383053 689-44366-00Damper, Water Seal232344 97080-06030-00Bolt (3)214905 92990-06600-00Washer (3)120766 689-44311-03128687 626-W4432-02-00898908 689-44352-00Impeller381099 689-44324-A0Gasket, Pump Cup1252710 689-44323-03Wear Plate3810811 689-44316-A0Gasket, Wear Plate3800912 689-44315-A0Gasket, Water Pump8428513 93210-40M10O-ring8522514 83101-22067Oil Seal8958915 664-44338-00Key, Woodruff8523116 93101-20M07Oil Seal8427517 93210-60MA3O-ring3801518 90430-08020Gasket, Drain FillWater Pump HousingPump Cup Included in Kit No. 12059 Included in Kit No. 87827www.glmmarine.com17

YamahaYAMAHA GEARCASE COMPONENTS - 25, 30 & 40 HPFits Models:T-25HP (2001 & Up), F-30HP (2001 & Up), F-40HP (2000 & Up) & F-40HP (2009-13)667128CompleteWater Pump KitsNo. 12266 / 12238See Section 39103114Water Pump Kitsw/o HousingNo. 12272 / 12303See Section 312a.12b.132021161417151819GearcaseSeal Kit52322222418No. 87829See Section 2

YamahaYAMAHA GEARCASE COMPONENTS - 25, 30 & 40 HPDescriptionOEM No.GLM No.Ref No.12266166T-W0078-00 66T-44311-00Complete Water Pump Kit1223826BG-W0078-00 66T-44311-00Complete Water Pump Kit12272366T-W0078-00Water Pump Kit w/o Housing1230346BG-W0078-00Water Pump Kit w/o Housing87829567C-W0001-22-00Gearcase Seal Kit224296 -90119-08M15-00Bolt w/ Washer (2)128757 -663-44366-00Damper, Water Seal124518 66T-44311-00Water Pump Housing128739 -63D-44322-00-00Pump Cup8990010 -6H4-44352-02-00Impeller8430511 -93210-59MG7-00O-ring1251212a. 66T-44323-00Wear Plate (For 66T)1252412b. -63D-44323-00Wear Plate (For 6GB)3800813 -!63D-44316-00-00Gasket, Water Pump8422014 -93210-48MG8-00O-ring8522715!93101-22M60-00Oil Seal8959916 -90280-03M03-00Key, E6-00O-ring8420021!93210-33MG4-00O-ring3801522 -!90430-08020-00Gasket, Drain 00Draining ScrewOil Seal Included in Kit No. 12266 Included in Kit No. 12238 Included in Kit No. 12272- Included in Kit No. 12303! Included in Kit No. 87829www.glmmarine.com19

YamahaYAMAHA GEARCASE COMPONENTS - C/CV-40 HPFits Models:C/CV-40 (1990-97)13121412111See Section 310982765*CompleteWater Pump KitNo. 12237Water Pump Kitw/o HousingNo. 12302See Section 3422318GearcaseSeal KitNo. 87845See Section 219201815171616211620

YamahaYAMAHA GEARCASE COMPONENTS - C/CV-40 HPDescriptionOEM No.GLM No.Ref No.122371679-W0078-A1 676-44311-00123022679-W0078-A1 & 6F5-W0078-A08784536A0-W0001-22380614 679-44316-A1-00Gasket, Water Pump (for 679 prefix applications)38062*4 676-44316-A1-00Gasket, Water Pump (for 6F5 prefix applications)380595 676-44324-A1-00Gasket, Water Pump125096 676-44323-00-00Wear Plate380587 676-44315-A1-00Gasket, Water Pump896608 6F5-44352-00-00Impeller128059 676-44322-00-00Pump Cup1287510 663-44366-00Damper, Water Seal1245411 676-44311-00Water Pump Housing2172012 92990-08600-002250313 97080-08055Bolt (2)2250214 97080-08045Bolt (2)8959515 90280-04M00-00Key, Woodruff3801516 90430-08020-00Gasket8426517 93210-66M98-00O-ring8522518 93101-22067Oil Seal3806319 676-45127-00Seal3806420 676-45128-00Seal3117221 90430-06M03Gasket8426022 93210-41042O-ringComplete Water Pump KitWater Pump Kit w/o HousingGearcase Seal KitWasher (4) Included in Kit No. 12237 Included in Kit No. 12302 Included in Kit No. 87845www.glmmarine.com21

YamahaYAMAHA GEARCASE COMPONENTS - 30, 40, E48, 50, P50, 55 & 60 HPFits Models:40, P40 (1984-94), 48HP, 50 (1984-94), C-55 (1989-95), P-50 (1987-94) & 55HP465671CompleteWater Pump KitNo. 122878See Section 3910Water Pump Kitw/o HousingNo. 12064212See Section 31314GearcaseSeal KitNo. 87812315See Section 21617181119212220232324 2322

YamahaYAMAHA GEARCASE COMPONENTS - 30, 40, E48, 50, P50, 55 & 60 HPDescriptionGLM No.Ref No.OEM No.1228716H4-W0078-A0 663-44311-02-001206426H4-W0078-A0Water Pump Kit w/o Housing878123698-W0001-21Gearcase Seal Kit225034 97080-08055Bolt (2)225025 97080-08045Bolt (2)217206 92995-08600-00128757 663-44366-00Damper, Water Seal124468 663-44311-02-00Water Pump Housing128649 663-44322-008

6 Yamaha YAMAHA GEARCASE COMPONENTS - 9.9 & 15 HP (1986 & Up) 9.9 (1984-85, 1995), F9.9 (1986,1995-96, 2006 4-Stroke), FT9.9 (1987) T9.9 (1995, 1997, 2006 4-Stroke), 15 (1984, 1988, 1995)

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