5HP19FLA Catalog 1 - ZF Friedrichshafen
ZF 5HP19FLA Automatic Transmission - Spare Parts CatalogTable of Contents5HP19FLA Transmission Overview (North American Applications)Make / Model / Model Year5HP19FLA Technical InformationTorque, Gear Ratio & WeightTransmission Oil Reference GuideDifferential Oil Reference GuideTransfer Case Oil Reference Guide5HP19FLA Lubrications5HP19FLA Technical Literature5HP19FLA General Transmission Oil Filling Procedure5HP19FLA General Differential Oil Filling Procedure5HP19FLA General Transfer Case Oil Filling Procedure5HP19FLA Spare PartsHow To Use This CatalogGearbox Housing GroupOil Sump GroupOil Supply GroupConverter GroupPlanetary Drive GroupsFront Axle Differential GroupRear Axle Output GroupFront Axle Output GroupInternal Differential Lock GroupClutch Pack Groups5HP19FLA Valve Body5HP19FLA Valve Body InformationDuct Plate GroupValve Housing Groups5HP19FLA Selective Shims, Snap Rings & Kit Content5HP19FLA Selective Shims & Snap Rings5HP19FLA Kit ContentMiscellaneousQuotation / Order FormNotesAll Rights ReservedFor Reference 3849566061 2004 ZF Industries, Inc. - Page 1
ZF 5HP19FLA Automatic Transmission - Spare Parts Catalog5HP19FLA Transmission Overview (North American Applications)Make / Model / Model Year – AudiMakeAudiModelA4 1.8T QuattroStyleSedanAudiA4 1.8T QuattroWagonAudiA4 2.8 QuattroSedanAudiA4 2.8 QuattroWagonAudiA4 3.0 QuattroSedanAudiA4 3.0 QuattroWagonAudiAudiAudiS4 2.7T QuattroS4 2.7T QuattroA6 2.7T QuattroSedanWagonSedanAudiA6 2.8 QuattroSedanAudiA6 2.8 QuattroWagonAudiAudiAudiA6 3.0 QuattroA6 3.0 QuattroAllroad QuattroSedanWagonWagonAudiAllroad QuattroWagonModel YearEngine1.8L 4 Cyl.* 19971998 – 199920002000 – 2001200220031.8L 4 Cyl.* 199920002000 – 200120022003V6 2.8L1996 – 19971998 – 199920002000 – 2001V6 2.8L1998 – 199920002000 – 2001V6 2.8L20022003V6 2.8L20022003V6 2.7L*2001 – 2002V6 2.7L*2001 – 2002V6 2.7L*20002000 – 2003V6 2.8L1998 – 1999199920002001V6 2.8L1999199920002001V6 2.8L2002 – 2003V6 2.8L2002 – 2003V6 2.7L*2001 – 20022003V8 ASDPTEKXEKDFASFEJFEJEYKFXLFXLOE Part #01V 300 042C01V 300 043H01V 300 044G01V 300 049F01V 300 045Q01V 300 052Q01V 300 043H01V 300 044G01V 300 049F01V 300 045Q01V 300 052Q01V 300 041G01V 300 043A01V 300 046H01V 300 049M01V 300 043A01V 300 046H01V 300 049M01V 300 045T01V 300 052T01V 300 045T01V 300 052T01V 300 046T01V 300 046T01V 300 046T01V 300 049K01V 300 042Q01V 300 046K01V 300 046H01V 300 049M01V 300 042Q01V 300 046K01V 300 046H01V 300 049M01V 300 050K01V 300 050K01V 300 050A01V 300 042N01V 300 042NZF Part #1060 040 0071060 040 0181060 040 0301060 040 0541060 040 0731060 040 1011060 040 0181060 040 0301060 040 0541060 040 0731060 040 1011060 040 0021060 040 0121060 040 0351060 040 0651060 040 0121060 040 0351060 040 0651060 040 0871060 040 1031060 040 0871060 040 1031060 040 0441060 040 0441060 040 0441060 040 0631060 040 0131060 040 0361060 040 0351060 040 0651060 040 0131060 040 0361060 040 0351060 040 0651060 040 0751060 040 0751060 040 0531060 040 0931060 040 093* Engine equipped with TurboNote: Audi transmission number 01V 300 042C, code DKB (ZF part number 1060 040 007) replaced byAudi transmission number 01V 300 043H, code DTV (ZF part number 1060 040 018).All Rights ReservedFor Reference Only 2004 ZF Industries, Inc. - Page 2
ZF 5HP19FLA Automatic Transmission - Spare Parts Catalog5HP19FLA Transmission Overview (North American Applications)Make / Model / Model Year – VWMakeVWVWVWVWVWVWModelPassat GLS V64MotionPassat GLS V64MotionPassat GLX V64MotionPassat GLX V64MotionPassat W8 4MotionPassat W8 4MotionStyleSedanEngineV6 2.8LWagonV6 2.8LSedanV6 2.8LWagonV6 2.8LSedanWagonW8 4.0LW8 4.0LModel YearCode20002001 – 200320002001 – 200320002001 – 200320002001 – 20032002 – 20032002 – 2003EKDFASEKDFASEKDFASEKDFASGAKGAKOE Part #01V 300 046H01V 300 049M01V 300 046H01V 300 049M01V 300 046H01V 300 049M01V 300 046H01V 300 049M01V 300 052P01V 300 052PZF Part #1060 040 0351060 040 0651060 040 0351060 040 0651060 040 0351060 040 0651060 040 0351060 040 0651060 040 1001060 040 100Note: This spare parts catalog includes only transmission specification numbers for North Americanapplications. For all other 5HP19FLA transmission specification numbers, please contact your preferredZF passenger car transmission distributor for more information about available spare parts and kits.Type Plate: One type plate is located on the main housing of transmission; second type platelocated on bottom of bell housing. Please refer to ZF transmission specification # whensearching for spare parts and kits in this catalog (last three digits).Transmission Serial #ZF Transmission Specification #Vehicle Manufacturer Transmission #All Rights ReservedFor Reference Only 2004 ZF Industries, Inc. - Page 3
ZF 5HP19FLA Automatic Transmission - Spare Parts Catalog5HP19FLA Technical InformationTorque, Gear Ratio & Weightst1Gear3.57Input Torque310 ear4.10WeightDrive(approximate)AWD 142 kg (312 lbs.)Transmission Oil Reference GuideMakeOil Grade*Type Plate (color)AudiESSO LT 71141GreenVWESSO LT 71141GreenOil CapacityWhere used(factory fill)9.36 liter ( 9.92 quart)9.41 liter ( 9.98 quart)9.46 liter (10.03 quart)9.36 liter ( 9.92 quart)9.41 liter ( 9.98 quart)10.10 liter (10.71 quart)(1060 040 4/063030/053/054/075035/065012100* Audi / VW transmission oil number (ESSO LT 71141) G052 162 A1Differential Oil Reference GuideMakeOil Grade*AudiVWBurmah SAF AG4Burmah SAF AG4Fill PlugOil CapacityWhere used(Position)(factory fill)(1060 040 )35.37035.3700.82 liter (0.87 quart)0.82 liter (0.87 quart)AllAll* Audi / VW differential oil number (Burmah SAF AG4) N052 145 000Transfer Case Oil Reference GuideMakeOil Grade*AudiBurmah SAF AG4Sturaco FM 1992Burmah SAF AG4Sturaco FM 1992VWFill PlugOil CapacityWhere used(Position)(factory fill)(1060 040 )36.35036.3500.80 liter (0.85 quart)0.034 liter (0.036 quart)0.80 liter (0.85 quart)0.034 liter (0.036 quart)AllAllAllAll* Audi / VW transfer case oil number (Burmah SAF AG4) N052 145 0005HP19FLA LubricationsAmountZF Part #Where usedOil GradeNotes(1060 040 )10 LiterS671 090 163 BURMAH SAF AG4 (Canister)All208 LiterS671 090 162 BURMAH SAF AG4 (Drum)AllS671 090 169S671 090 168V671 600 020S671 600 020AllUse only in differential andtransfer caseUse only in differential andtransfer caseUse only in transmissionAllAllAllUse only in transmissionUse only in transfer caseUse only in transfer case20 Liter208 Liter0.050 Liter10 LiterESSO LT 71141 (Canister)ESSO LT 71141 (Drum)STURACO FM 1992 (Bottle)STURACO FM 1992 (Canister)Note: Please see the current ZF lubrication list TE-ML 11 for updated information.All Rights ReservedFor Reference Only 2004 ZF Industries, Inc. - Page 4
ZF 5HP19FLA Automatic Transmission - Spare Parts Catalog5HP19FLA Technical Information (continued)5HP19FLA Technical LiteratureLanguageZF Part HP19FLREP1060 764 0025HPVBMAN5HP19FLA Functional Description5HP19FLA Repair Manual5HP19FLA Wall Chart5-Speed Valve Body ManualAll Rights ReservedFor Reference OnlyWhere used(1060 040 )NotesAllAllAllAll 2004 ZF Industries, Inc. - Page 5
ZF 5HP19FLA Automatic Transmission - Spare Parts Catalog5HP19FLA Technical Information (continued)5HP19FLA General Transmission Oil Filling ProcedurePosition vehicle horizontally on hoist and apply the handbrake.Connect tester to read off transmission oil temperature and engine speed.With the engine stopped, add ATF, only use lubricants as to specification (see Page 4),through the fill hole until oil emerges from fill hole. Install Fill Plug (Pos. 03.130).Start the engine (large consumers, such as A/C should be switched on).Shift through gears with engine running at idle speed.rdSelect R and D and use step shift (manual-winter program) to shift through to 3 gear.Hold each gear for 3 seconds and engage the parking lock.Idle speed should be neng 650 950 rpm (according to vehicle manufacturer’s directive).Oil temperature should be between 86º 95ºF (30º 35ºC).NOYESDepending on value allow oil to cool down orwarm up.Shift through gears with engine at idle speed.Select R and D and use step shift (manualrdwinter program) to shift through to 3 gear.Hold each gear for 3 seconds and engagethe parking lock.Remove fill plug (Pos. 03.130) on housing.Continues on next pageAll Rights ReservedFor Reference Only 2004 ZF Industries, Inc. - Page 6
ZF 5HP19FLA Automatic Transmission - Spare Parts Catalog5HP19FLA Technical Information (continued)5HP19FLA General Transmission Oil Filling Procedure (continued)Continues from previous pageOil emerges at oil temperature below 95ºF (35ºC).NOYESOil level in transmission is below minimum.Add ATF, only use lubricants as tospecification (see Page 4), through the fillhole until oil emerges from fill hole.Wait until oil temperature reaches 104ºF 18ºF (40ºC 10ºC).Oil temperature must not exceed 122ºF (50ºC).Allow time for excess oil to drip then install Fill Plug (Pos. 03.130). Torque Fill Plug to 80Nm 8.0Nm (see also Repair Manual).Fill PlugAll Rights ReservedFor Reference Only 2004 ZF Industries, Inc. - Page 7
ZF 5HP19FLA Automatic Transmission - Spare Parts Catalog5HP19FLA Technical Information (continued)5HP19FLA General Differential Oil Filling ProcedureAdding oil to 5HP19FLA differential.Oil is added to the cold differential, approximately 68ºF ( 20ºC), until it overflows.Allow time for excess oil to drip then install differential fill plug (Pos. 35.370).Torque fill plug to 35Nm 3.5Nm (see also Repair Manual).Oil capacity is approximately 0.82 liter ( 0.87 quart). Only use lubricants as to specification(see Page 4).Fill PlugAll Rights ReservedFor Reference Only 2004 ZF Industries, Inc. - Page 8
ZF 5HP19FLA Automatic Transmission - Spare Parts Catalog5HP19FLA Technical Information (continued)5HP19FLA General Transfer Case Oil Filling ProcedureAdding oil to 5HP19FLA transfer case (Parallel Axis Torsen – PAT) with separate oil content.Oil is added to the cold differential, approximately 68ºF ( 20ºC), until it overflows.Allow time for excess oil to drip then install transfer case fill plug (Pos. 36.350).Torque fill plug to 35Nm 3.5Nm (see also Repair Manual).Oil capacity is approximately 0.80 liter ( 0.85 quart). Only use lubricants as to specification(see Page 4).Note: The addition of 0.034 liter ( 0.036 quart) Sturaco FM 1992 (see Page 4) is only necessary after atransfer case repair or renewal (exchange) of the Torsen differential.After installation in the transfer case, it is added in a vertical position and in a direct axial direction to theTorsen differential.Fill PlugAll Rights ReservedFor Reference Only 2004 ZF Industries, Inc. - Page 9
ZF 5HP19FLA Automatic Transmission - Spare Parts CatalogHow To Use This CatalogTable of ContentsEach transmission group of this catalog is listed in the table of contents. This spare parts catalog includesonly transmission specification numbers for North American applications.Technical InformationAll technical information is specific to the transmission models that are referenced in this catalog. Weightand oil capacity information are only approximate and may vary by actual transmission specification. Forany technical inquiry, please contact your preferred ZF passenger car transmission distributor forassistance. For a list of technical literature available from ZF or for answers to frequently asked questionsabout ZF transmissions visit us at www.zf-group.com/pct.Spare PartsEach transmission is divided into groups (e.g. gearbox housing group). The position number (Pos #) isused to identify the location of each spare part in the transmission. A position number like 01.010 is eithera spare part or an assembly. A position number like 01.010/110 is a subcomponent of an assembly.Please contact your preferred ZF passenger car transmission distributor about availability of assembliesand subcomponents.The part number (ZF part #) is used to identify a specific spare part and is usually ten-digits (kits,lubricants, and technical literature have exceptions). Please use this part number, when ordering ZFspare parts.The description (Description) identifies the spare part.The quantity (Qty) is the amount of spare parts included in one transmission model for a certain positionnumber. The quantity may vary depending on the transmission specification and certain spare parts maybe used in multiple positions in the transmission.This catalog includes only spare parts for North American specifications of a ZF transmission application.The “where used” column (Where used (10 000 )) shows the last three digits of the transmissionspecification that uses the listed spare part. If the column indicates “All”, then all North Americantransmission specification use this spare part.The notes column (Notes) gives more information about the spare part (e.g. included in a kit).Example:Pos #ZF Part #01.0101056 201 0841056 201 08701.010/110 1056 301 1741056 301 175DescriptionQtyGearbox HousingGearbox HousingGearbox HousingGearbox Housing1111Where used(1056 000 )087/088081Notes087/088081Selective Shims, Snap Rings & Kit ContentEach list for selective shims or snap rings is listed in this section of the catalog. Please measure theclearance according to the repair manual and select the required spare part from the table.The kit content section shows all available kits for the transmission models that are referenced in thiscatalog, including the content of each kit.All Rights ReservedFor Reference Only 2004 ZF Industries, Inc. - Page 10
ZF 5HP19FLA Automatic Transmission - Spare Parts Catalog5HP19FLA Spare Parts - Gearbox Housing GroupPos #01.010ZF Part #DescriptionQty1060 201 066 Gearbox Housing11060 201 0761060 201 0781060 201 0821060 201 098Gearbox HousingGearbox HousingGearbox HousingGearbox Housing111101.010/110 1060 301 100 Gearbox Housing11060 301 1111060 301 1121060 301 1201060 301 13001.010/130 0734 313 06001.010/140 1056 301 14001.0201060 301 01701.0301060 324 00601.0401060 324 00401.0501060 201 00501.0601060 324 00701.0800736 617 07401.1000630 504 00301.1200501 314 43201.1301056 301 09401.1400736 101 13101.1801060 206 02301.180/120 1060 306 00701.2000736 101 2401111211111131111112Gearbox HousingGearbox HousingGearbox HousingGearbox HousingO-RingOil TubePinPawlLeg SpringConnecting BarGuiding PlateTorx Screw M8x30Locking WasherSpeed SensorSpacer RingTorx Screw M6x27Detent SpringRollerTorx Screw M6x13Where usedNotes(1060 040 044/054/063/065/075100053073/087/101/103093All* Available in kit 1060 298 031AllAllAllAllAllAllAllAllAllAllAllAllAllAllNote: Parts marked with * are only available in kits.All Rights ReservedFor Reference Only 2004 ZF Industries, Inc. - Page 11
ZF 5HP19FLA Automatic Transmission - Spare Parts Catalog5HP19FLA Spare Parts - Gearbox Housing Group (continued)Pos #ZF Part 1.32001.3301060 206 0211056 306 0431060 206 0170501 320 3961060 206 0150501 320 3960734 319 6240501 318 5720734 317 2680734 317 2270732 041 7460630 532 8001056 206 0380501 320 39601.4000501 321 902 Position Switch10501 317 994 Position Switch1Selector ShaftSelector ShaftGear Shift LeverClamping SleeveDetent DiscClamping SleeveShaft SealScrew Plug M10x1Sealing SleeveSealing SleeveCompression SpringRetaining RingSelector LeverClamping Sleeve11111111533311Where usedNotes(1060 040 7/093/100/101/103* Available in kit 1060 298 031* Available in kit 1060 298 031* Available in kit 1060 298 031* Available in kit 1060 298 031Note: Parts marked with * are only available in kits.All Rights ReservedFor Reference Only 2004 ZF Industries, Inc. - Page 12
ZF 5HP19FLA Automatic Transmission - Spare Parts Catalog5HP19FLA Spare Parts - Gearbox Housing Group (continued)Pos 1.64001.680ZF Part #DescriptionQty01.6840631 306 1840501 318 9010501 315 0330501 318 8990736 101 2330736 401 0650501 318 9000501 314 8090501 315 4550501 212 9141060 290 0260501 319 031Cylindrical PinCable TerminalCable TerminalFixing PlateTorx Screw M6x15Counters. Screw M6x20Breather TubeBreather CoverPlugBreatherBreatherCable Terminal11112111211101.7000501 318 771 Protecting Cap10637 900 038 Plug1Where usedNotes(1060 040 )AllAll073/087/101/103AllAllAllAllAllAllAll (except : Parts marked with * are only available in kits.All Rights ReservedFor Reference Only 2004 ZF Industries, Inc. - Page 13
ZF 5HP19FLA Automatic Transmission - Spare Parts Catalog5HP19FLA Spare Parts – Oil Sump GroupPos #ZF Part #DescriptionWhere usedQty(1060 040 )03.0101060 203 002 Oil Sump1All03.0201056 303 031 Gasket1All03.04403.07003.08003.1000736 101 3181043 301 0361043 301 0361060 303 00227421AllAllAllAll03.1200636 308 026 Screw Plug M16x1.51All03.1300636 302 102 Screw Plug M30x1.50734 313 176 O-Ring11AllTorx Screw M6x22MagnetMagnetCapAllNotes* Available in kit 1060 298 031* Available in kit 5HP19FKFL* Available in kit 1060 298 031* Available in kit 5HP19FKFL* Available in kit 5HP19FKFL* Available in kit 1060 298 031* Available in kit 5HP19FKFLNote: Parts marked with * are only available in kits.All Rights ReservedFor Reference Only 2004 ZF Industries, Inc. - Page 14
ZF 5HP19FLA Automatic Transmission - Spare Parts Catalog5HP19FLA Spare Parts - Oil Supply GroupPos #ZF Part 010/15010.010/16010.03010.04010.0601060 210 0241060 210 0201043 319 0581055 310 0481056 310 0911056 310 0750734 310 3160734 313 1781060 310 0911060 210 0321060 210 03510.060/110 1060 210 0301060 210 03410.060/120 1060 210 03310.060/130 0736 401 06110.1000736 401 06210.1200736 401 06310.1600736 101 pPump HousingSleevePump, Outer GearPump, Inner GearWasherShaft SealO-RingIntermediate SheetIntermediate Plate w/hubIntermediate Plate w/hubIntermediate PlateIntermediate PlateStator HubCounters. Screw M6x20Counters. Screw M6x40Counters. Screw M6x48Torx Screw M5x551111111111111158111060 310 105 Cylinder C11060 310 106 Cylinder C10734 313 0060734 313 1171056 310 0810736 101 1971113O-RingO-RingPistonTorx Screw M5x14Where usedNotes(1060 040 )AllAllAllAllAllAllAllAllAllAll (except 093/100)093/100093/100All (except AllAllAllNot sold separately* Available in kit 1060 298 031* Available in kit 1060 298 031* Available in kit 1060 298 031* Available in kit 1060 298 031Note: Parts marked with * are only available in kits.All Rights ReservedFor Reference Only 2004 ZF Industries, Inc. - Page 15
ZF 5HP19FLA Automatic Transmission - Spare Parts Catalog5HP19FLA Spare Parts - Oil Supply Group (continued)Pos 0.37010.38010.39010.40010.440ZF Part #0501 315 9291056 310 0610501 316 2841060 310 004DescriptionQtyCup SpringStop-RingUndulated SpringSteel Plate C11141060 310 004 Steel Plate C51060 310 027 Steel Plate C31019 273 019 Friction Plate C1019 273 019 Friction Plate C1060 210 037 Friction Plate C4531060 210 037 Friction Plate C51060 310 005 End Plate C11060 310 027 End Plate C1See Page 490734 313 1620750 113 0150734 401 2130750 115 437See Page 490736 101 1650750 112 07611211199Clutch C Snap RingO-RingPiston RingPiston RingAxial Needle BearingIntermediate Plate ShimTorx Screw M6x65Usit RingWhere usedNotes(1060 040 93/10
Audi A4 3.0 Quattro Wagon V6 2.8L 2002 FEQ 01V 300 045T 1060 040 087 2003 GBJ 01V 300 052T 1060 040 103 Audi S4 2.7T Quattro Sedan V6 2.7L* 2001 – 2002 EMP 01V 300 046T 1060 040 044 Audi S4 2.7T Quattro Wagon V6 2.7L* 2001 – 2002 EMP 01V 300 046T 1060 040 044
ZF Friedrichshafen AG Graf-von-Soden-Platz 1, 88046 Friedrichshafen - Germany . Industrial drives and elevator gearboxes D, P, S Gotha ZF Friedrichshafen AG Passauer Straße 1 D-99867 Gotha Axle drive systems for automobile industry P, S Kressbronn ZF
ZF Friedrichshafen AG Graf-von-Soden-Platz 1 88046 Friedrichshafen - Germany . Industrial drives and elevator gearb oxes . Production of gearboxes P Florange ZF Lemford er Metal France ZI Haute Sainte -Agathe1, rue Pascal F -57192 Florange
ZF Friedrichshafen AG Shareholders: 93.8 % Zeppelin Foundation and 6.2 % Dr.-Jürgen-Ulderup Foundation * ZF Lenksysteme GmbH is a joint venture in which ZF Friedrichshafen AG and Robert Bosch GmbH each hold 50 % of the shares.
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ZF Friedrichshafen AG Marine & Special Driveline Technology Ehlersstr. 50 88046 Friedrichshafen GERMANY Phone 49 7541 77-2207 info.zfmarine@zf.com ZF Padova s.r.l. Via Penghe, 48 35030 Caselle di Selvazzano (PD) ITALY Phone 39 049 8299 311 info.zfmarine@zf.com ZF Marine Krimpen B.V. Zaag 27, P.O. Box 2020 2930 AA Krimpen aan
ZF Friedrichshafen AG takes over the company and business activities known as Boge Vibration Control GmbH 2010 Integration of ZF Boge Elastmetall GmbH in ZF Lemförder GmbH 2011 Merger of ZF Lemförder GmbH with ZF Friedrichshafen AG 2014 Strategic alliance of the ZF business unit Rubber & Plastics with TMT and merger of the automotive
ZF Friedrichshafen AG (the “Company”,and together with its subsidiaries, the “ZF Group”)has prepared this document solely for use in connection with this investor
Mata kulian Anatomi dan Fisiologi Ternak di fakultas Peternakan merupakan mata kuliah wajib bagi para mahasiswa peternakan dan m.k. ini diberikan pada semester 3 dengan jumlah sks 4 (2 kuliah dan 2 praktikum.Ilmu Anatomi dan Fisiologi ternak ini merupakan m.k. dasar yang harus dipahami oleh semua mahasiswa peternakan. Ilmu Anatomi dan Fisiologi Ternak ini yang mendasari ilmu-ilmu yang akan .
