EH SERIES EH5000 - Hitachi Construction
AC-DRIVE MINING TRUCKSEH SERIESEH5000EH5000AC-3NOMINAL PAYLOAD:296 tonnes (326 tons)OPERATING WEIGHT:500 000 kg (1,102,311 lb.)RATED POWER:2 125 kW (2,850 hp)
EH5000AC-3EH SERIES AC-DRIVE MINING TRUCKSWE DIG. WE HAUL. THAT’S ALL.HAULER FOCUSED. NO DISTRACTIONS.At Hitachi, we don’t get sidetracked building everykind of mining equipment. Instead, we build trucksand excavators. It’s that kind of engineering andmanufacturing focus that results in highly reliabletrucks that deliver efficient, powerful performance.The EH5000AC-3 is our largest rigid frame hauler ever. This hugecapacity hauler combines our time-proven truck technology with ournewest and most efficient Advanced IGBT AC-Drive system. It’s one of themost technologically advanced mining trucks in the world, and it helpsraise profits by lowering fuel and maintenance costs. When you put theEH5000AC-3 on the job, it doesn’t just get work done, it GETS MORE WORK DONE.n Hitachi AC Technology. Hitachi has been at theforefront of both Gate Turn Off (GTO) and IGBTpropulsion technology for over 30 years. Now, thecompany has channeled this expertise into HitachiAC-drive trucks.n Grid motorn Retarding grid boxesn Water cooling pumpUnlike all other competitors, the entire ACdrive system is designed, built, and supportedby the same company —n AC-control cabinetn Alternator blowerThe new-generation Hitachi IGBT system outperformsprevious and competitive systems through its simplicity,improved efficiency, and enhanced dependability.It couples the best GTO features with higher torque,faster acceleration, smoother retardation, and loweroperating costs.n Wheel motor blowern Alternatorn AC wheel motors2
SPECIALISTSn Economical.Our new Advanced ACDrive System makes theEH5000AC-3 a more valuableasset for your miningoperations. It delivers betterperformance, higher uptimeand helps significantly reducemaintenance and fuel costs.n Long frame life.The frame on the EH5000AC-3has also been redesigned andimproved for longer life. Thebolt-on high-arch cross member,combined with new rear axlehousing and nose cone designsgive the EH5000AC-3 thesturdiest frame of all.n Efficient.The EH5000AC-3 is alsoequipped with a CumminsQSKTT A60-CE diesel enginethat generates 2125 kW(2,850 hp) at 1,900 rpms,and meets Tier 2 EPA emissionrequirements.3n High capacity.The EH5000AC-3 gives youthe ability to handle the biggesthauling jobs of all. The nominalpayload is at a very high level –296 tonnes (326 US tons).
EH5000AC-3EH SERIES AC-DRIVE MINING TRUCKSINNOVATIONNO SLIP/SLIDECONTROLSYSTEMW/ SLIP/SLIDECONTROLSYSTEMNO PITCH CONTROL SYSTEMNO SIDE SKIDCONTROLSYSTEMW/ SIDE SKIDCONTROLSYSTEMW/ PITCH CONTROL SYSTEMn Slip/slide control systemThe enhanced Slip/Slide Control System isan active traction control and anti-lock brakesystem in slippery conditions. The enhancedperformance of the Slip/Slide Control Systemcomes from the utilization of various newsensors on the front wheels, suspensionand steering systems.n Pitch control systemThe Pitch control feature of the AdvancedAC-Drive System reduces bouncing/rebounding on the truck as it hits bumpsor uneven ground on the haul road. As thetruck comes to a stop the rebounding orrocking effect due to the change in inertiaof the truck is also reduced.4n Side skid control systemThe Advanced AC-Drive System also providesa side skid control feature that helps theoperator in slippery road conditions whenmaking turns. By utilizing changes in thewheel motor torque from left-to-right duringcornering, it assists the operator in turningthe truck and keeping it on the proper track.
THE MOST ADVANCEDAC-DRIVE SYSTEM EVER.INNOVATION, NOT IMITATION.Want the most productive and efficient AC-drive technology in the world?Choose Hitachi. The EH5000AC-3 runs with Hitachi’s newest, state-of-theart Advanced AC-Drive System using Hitachi’s own IGBT controller, alternatorand wheel motors. Hitachi has been in the electrical drive system business foryears – first with GTO, now with IGBT. In fact, the technology has successfullybeen used on bullet trains, locomotives, monorails and commuter electriccars around the world. The result is an AC-powered truck that outperformsprevious and competitive systems through its simplicity, improved efficiencyand enhanced dependability.Another important thing to know is that Hitachi is the only truck manufacturerin the world that builds its own AC-drive systems. The result? The newAdvanced AC-Drive System is perfectly matched to the EH5000AC-3.It delivers higher torque, faster acceleration, smoother retardation andlower operating costs. With the Hitachi Advanced AC-Drive System, you get THE POWER TO GET MORE DONE.n Auto Cruise Control keepsvehicle speed constant within theset range by limiting the minimumvehicle speed.n Auto Retarding Control keepsvehicle downhill speed constantwithin the set range by limitingthe maximum vehicle speed.n Superior Electric Brakingenables the driver to stop thetruck using the electric brakepedal only with the exception ofemergencies, because the ACdrive control system applies theservice brakes automatically justbefore the stopping, resultingin easy machine operation andlonger time between servicebrake maintenance intervals.n IGBT modules (inverter andchopper) are liquid cooled.Grid resistors, alternator andtraction motors are forced-aircooled. The final drive gear oilis circulated, air-cooled andfiltered before being directedback to the final drive.n AC-drive wheel motorThe Hitachi Dual Path EpicyclicPlanetary design provides highefficiency and easy maintenance.Allowing the 1st (outer)planetary carrier to travelat wheel speed provideslower operatingtemperatures. Bettercomponent andlubricant life is theresult of an invertercontrolled lubricantcirculation system thatincludes lubricant coolingand filtration.5
EH5000AC-3EH SERIES AC-DRIVE MINING TRUCKSBUILT TO LAST,BUILT TO PERFORM.HANDLES THE BIGGEST, TOUGHEST JOBS.At mining operations all across the world, Hitachi trucks have earned areputation for durable and reliable performance. The EH5000AC-3 isadding to that reputation as one of the most durable haulers ever. Ruggedand heavy-duty, its redesigned frame is the strongest in its class and canhandle your toughest jobs. In addition, the EH5000AC-3 is built with aunique trailing-arm suspension that minimizes frame stress and fatigue,while providing lower tire wear and better steering. This durable systemis also the most easy-to-service and maintain. You get access to the strutwithout removal of the wheel, which reduces your downtime and repaircosts. When you choose the EH5000AC-3, you get a hauler that WORKS LONGER THAN OTHER TRUCKS.n The updated body isstiffer and tougher with a sixpercent steeper floor pitch toreduce spillage and providesolid, well cushioned bodyto-frame support. The hoistsystem is auto-programmedto stop before stroke end toreduce shock.n Our new cab structureprovides improved safety anddurability. The cab frame isstronger and features a threepoint isolation-mount designto allow additional independentmotion from the truck frame.n The redesigned frame alsofeatures a bolt-on, high-archcross member, combinedwith a new rear axle housingand nose cone design thattogether deliver higherstrength and durability.n The new frame has fullyfabricated box-section railswith section height taperedfrom rear to front. The onepiece top and bottom flangeseliminate cross membertie-in joints. The large radiiat frame junctions minimizestress, and all welds arelongitudinal to reduce stresscracks and deliver morestrength and durability. Trailing-arm Suspension (Front) Neocon strut (Front/Rear) Helium gas Neocon-E fluid6 Impact
DURABLEn SpindleEach spindle is controlled bya hydraulic steering cylinder,which rotates around theking-pin and the outer end ofthe trailing arm to position thewheels for steering. The spindlesare attached by one tie-rod.n Trailing ArmMain suspension memberto which other suspensioncomponents are attached.The trailing arms hinge on atorque tube that is clampedto the front of the frame.n King-pinRetains the spindle to the trailingarm. Spindle rotates aroundthe king-pin, which is locked inposition. The Neocon-E strutattaches to the top.BOTH STRUTS AT NORMAL HEIGHTBOTH STRUTS IN COMPRESSIONWITH NO HORIZONTAL DEFLECTION7n Neocon StrutThe energy absorption and releasecomponent of the ACCU-TRACsuspension system. Pinned to ballbushings at the frame and at the topof the king-pin to prevent bendingmovements from transferring to thestrut. Receives only axial input.DRIVER SIDE STRUT IN COMPRESSION,OTHER STRUT IN EXTENSION
EH5000AC-3EH SERIES AC-DRIVE MINING TRUCKSPRODUCTIVEEH5000AC-3Bucket Passes to Dump TrucksExcavatorBucket Capacity1EX5600-629-m3 (38.0 cu. yd.) BucketEX8000-640-m3 (52.3 cu. yd.) BucketEX5600-634-m3 (44.5 cu. yd.) BucketEX8000-643-m3 (56.2 cu. yd.) Bucket23Passes to Fill45678ShovelBackhoe*SAE, PCSA heaped capacity8
THE TOP-LINE ADDITION THATIMPROVES YOUR BOTTOM LINE.HIGHER UPTIME, HIGHER EARNINGS.By getting more uptime from your haulers, you get more work done.The end result is improved earnings and a better bottom line. That’sexactly what you get with the EH5000AC-3. It’s fully designed andengineered to deliver the highest productivity possible in everyway – from a cab designed for operator comfort and productivity toexceptionally high load capacities to an advanced monitoring system.Our years of experience building mining trucks gives us the knowledgeto build in a series of advanced, functional features that result in moreefficient hauling. Put the EH5000AC-3 to work for you and you’ll LOAD UP YOUR PRODUCTIVITY.n The EH5000AC-3 is built withan improved payload monitoringsystem with enhancements tohandle rugged loading conditionsbetter. It is fully integrated tothe truck’s monitoring system(and therefore your Mine FleetManagement System*) for promptreporting of tons moved, cycletimes, cycle count and distance.n The improved hydraulic hoistsystem delivers faster raises andlowers. Hoist raise calibrationsystem can be programmed tocut out the cylinder extensionprior to reaching full extension.It also controls the bodylowering speed to ensuremaximum cylinder life.n The IGBT Advanced AC-DriveSystem provides faster torquecurve for greater acceleration,higher speeds under load andretardation to nearly 0 mph.*Requires optional equipment.9n High availability resultsfrom a strong frame, longlasting suspension, cooled andlubricated AC-drive system andexcellent engine options.
EH5000AC-3EH SERIES AC-DRIVE MINING TRUCKSCOMFORT THAT’SMORE PRODUCTIVE.THE MOST ADVANCED CAB DESIGN EVER.At Hitachi, we’re also focused on creating cabs that make operators feelmore comfortable, which leads to more productivity. The EH5000AC-3cab gives your operators spacious room, adjustable seating, wide-areavisibility, plus a quiet, low vibration interior. This remarkably designedcab helps your operators feel less stressed and less tired, which ultimatelymakes them more comfortable and capable of handling more work. Inaddition, your operators will be confident with the unobstructed visibilitythat adds to safety. When your operators step on board the EH5000AC-3,they’ll discover THE PERFECT CAB.n Visibility from the cab isenhanced with added mirrors,cameras for blind spots,backup and tire lights andbrighter headlamps. Includedas standard safety equipmentis an analog monitor mountedto the dashboard to displaylive camera information.n The high-efficiencydashboard puts controls withineasy reach and good visualcontact. A full complementof easy-to-read gauges, aspacious environment, six-wayadjustable operator’s air seat,tilt/telescopic steering wheeland filtered adjustable air ventscontribute to operator comfort.n The EH5000AC-3 features anew, easy-access diagonal ladderthat provides a safe, quick way toget in and out of the cab.n The new wider cab also hasa double full-size seat availablethat provides plenty of space fora trainer to work with an operator.10n Double wall constructionof inner and outer steel panelsproduces a more structurallysound cab. A three-point rubberisolation-mount design allowsgreater independent motionfrom the truck frame, whichsignificantly reduces shocks,vibrations and noise, and keepsoperators more comfortable.
COMFORTn Heating/cooling capacities havebeen increased to keep operatorscomfortable and productive in alltypes of weather.n The new HI-TECH ROPS/FOPScabs are equipped with a Hitachicontroller and a large, centrallymounted color Liquid CrystalDisplay (LCD) as used in ourlarge size excavators. The displaymakes operation simple and easy.11
EH5000AC-3EH SERIES AC-DRIVE MINING TRUCKSREDUCING SERVICE TIME,RAISING UPTIME.SIMPLE, EASY AND CONVENIENT MAINTENANCE.With some trucks, service and maintenance can be a time-consumingheadache – but not with the EH5000AC-3. Designed to keep maintenancesimple and uncomplicated, it lets you spend less time working on the truck,and more time working on jobs. Being focused on the mining industry foryears, we know and understand all about the biggest challenges in serviceand maintenance. From this, we’ve engineered the EH5000AC-3 with themost efficient service and maintenance solutions available. When youwant more uptime, choose the EH5000AC-3 and get the hauler that’s DESIGNED FOR EASY MAINTENANCE.n The AC-drive system hasmultiple controls that ensuretrouble-free reliability and lessmaintenance. They include griddry motor control that keeps thegrid system dry in cold or wetconditions. A blower control coolsthe alternator and wheel motorsin hot conditions.n Hitachi trucks feature a fastfill system station. This station,located on the left side of theradiator, gives you direct accessat ground level for fast filling/topping off of lubricants, grease,hydraulic oil and engine oil.Our auto-lube system providesconsistent lubrication to requiredareas on the truck reducingmaintenance downtime.(Couplers are optional.)n Four low maintenance airfilters with evacuator valves bringeasy and safe maintenance.12n The collapsible step and flatservice stage inside the rearaxle brings higher serviceabilityand safety.
CONVENIENCEn The box section design of theframe features one-piece top andbottom flanges that eliminatecross-member tie-in joints andprovide a large, exposed centerarea for quick access to majorcomponents.n The trailing-arm suspensionallows the front struts to beremoved and installed withoutremoving the front brakes ortires. This means fewer toolsand less labor time are required,resulting in less downtime andhigher productivity.n The well laid out design of thewater-cooled, high-speed IGBTcontrols requires less space onthe truck. Individual grid resistorsprovide easier maintenance andimproved cooling.n Simple sight glasses on the fueland hydraulic fluid systems allowfor a quick pre-shift confirmationthat the levels are not belowminimums.13n Our service tool allowsdownloads of a wide variety ofinformation to your technicians’laptops for quicker diagnosis ofperformance issues.n The new system monitorgives you the ability to seeinformation and diagnostics ofall onboard systems and controls,helping you reduce downtimewith faster and more reliabletroubleshooting and analysis.
EH5000AC-3EH SERIES AC-DRIVE MINING TRUCKSn Mechanics and servicetechnicians at your Hitachi dealerare highly trained and skilled,and know how to quickly serviceyour equipment and solve anyproblems. They get you back upto speed quickly and efficiently.n To help ensure your trucksstay up and running, we provideparts backup both at ourfactories and strategic partsdepots, so you’ll have rapidaccess to any parts you need.SUPPORTn Hitachi factory supportmanagers are assigned to specificmines and provide oversight tohelp ensure performance.14
FOCUSED ON YOU,NO DISTRACTIONS.SUPPORTING YOUR BOTTOM LINE.It can be frustrating when you need service or parts – especially when you can’tget them quickly because the manufacturer is distracted dealing with all kinds ofother equipment customers.At Hitachi, we concentrate on excavators and trucks. So you can count on usto respond rapidly. You’ll get the parts you need, the service you want and thecustomer support you deserve. We stand behind you with a strong dealer network;a skilled factory support team; trained mechanics; and one of the best, mostcomprehensive warranty and maintenance programs available. Because we’refocused on you, you get WHAT YOU NEED, WHEN YOU NEED IT. Information Center,Hitachi ConstructionMachinery Antenna (GPRS)or Satellite (optional) MachineOperating Information Fleet managementsystem (Wenco, etc.)*Internet On-Site Staff**Operation data is collectedand uploaded by on-site staffInformation Sharing Hitachi ConstructionMachinery Group andDealers CustomerQuick access to informationon remote machinesOffering Promptand Adequate ServiceInternetNote: In some regions, the Satellite Communication Device is not available by local regulations; the GPRS (mobile) communication deviceis an option for these regions.* DTU (Data Transfer Unit) (optional) is required for connection to fleet management systems.**WIU (Wireless Interface Unit) transmits operating data via wireless connection for downloading data.15n Remote Machine Managementwith Global e-Service.This online machine managementsystem allows you to access eachon-site machine from a PC in youroffice. You can get its operatinginformation and location toincrease productivity. Operatingdata and log are sent to a Hitachiserver for processing, and then tocustomer and dealers. This systemis available 24/7/365.
EH5000AC-3EH SERIES AC-DRIVE MINING TRUCKS9600 mm(31 ft. 6 in.)8490 mm(27 ft. 10 in.)6470 mm(21 ft. 3 in.)15 490 mm(50 ft. 10 in.)6750 mm(22 ft. 2 in.)960 mm(3 ft. 2 in.)4520 mm(14 ft. 10 in.)1790 mm(5 ft. 10 in.)51 7520 mm(24 ft. 8 in.)6840 mm(22 ft. 5 ft.)1000 mm(3 ft. 3 in.)4950 mm(16 ft. 3 in.)6370 mm(20 ft. 11 in.)7790 mm(25 ft. 7 in.)8150 mm(26 ft. 9 in.)14 500 mm(47 ft. 7 in.)2730 mm(8 ft. 11 in.)9790 mm(32 ft. 1 in.)2620 mm(8 ft. 7 in.)5610 mm(18 ft. 5 in.)8610 mm(28 ft. 3 in.)EngineModelEmission CertificationConfigurationPiston DisplacementRated Output @ 1900 min-1 (rpm)Gross (SAE J1995)Net (SAE J1349)Maximum Torque (SAE J1995)AspirationCylindersBore and StrokeStartingStandardCummins QSKTTA60-CEU.S. E.P.A. Tier-24 Cycle Diesel w/ MCR fuel system60 L (3,661 cu. in.)OptionalMTU 16V4000 C20LNon-Certified4 Cycle Diesel w/ DDEC65 L (3,967 cu. in.)2125 kW (2,850 hp)1970 kW (2,640 hp)10 628 Nm (1084 kgf/m) @ 1,500 min-1 (rpm)Turbocharged/Aftercooled16159 mm x 190 mm (6.26 in. x 7.48 in.)24-volt electric2125 kW (2,850 hp)1970 kW (2,640 hp)11 136 Nm (1 136 kgf/m) @ 1,800 min-1 (rpm)Turbocharged/Aftercooled16165 mm x 190 mm (6.50 in. x 7.48 in.)24-volt electric*Not available in US & Canada. Non-Certified (EPA Emissions) - Fuel optimized version.AC-Drive SystemAC-Control CabinetRectifierNumber of Units1Rated Capacity1860 kW (2,493 hp)InverterNumber of Units2Rated Capacity Per Unit1200 kVAChopperNumber of Units2Rated Capacity Per Unit1950 kW (2,614 hp)Equipped with reliable water cooling system. Pressurized cabinet to reduce dust. Equipped with lockable doors for safety. Equipped with small inverters to provide grid motors and blowermotors with adequate AC current. Uniquely constructed for the rigid truck application.AlternatorNumber of Units1Capacity2050 kVA @ 1,900 min-1 (rpm)Equipped with an auxiliary alternator that provides AC current to grid motors, blower motors, control cabinet coolant pump and final dlive oil cooling & filtrating pump. Air cooled by an ACdrive blower.AC-Wheel MotorNumber of units2Capacity per unit920 kW (1,233 hp)Air cooled by AC-drive blowerGrid Box (Electric Brake)Number of modules6Capacity per unit625 kW (838 hp) (3 min.)Equipped with inverter controlled variable speed cooling fan.AxlePlanetary Ratio41.0:1Maximum Speed (Continuous)56 km/h (34.8 mph)16
SPECSTiresFront and Rear53/80R63Rim Width (Standard)914 mm
nominal payload: 296 tonnes (326 tons) operating weight: 500 000 kg (1,102,311 lb.) rated power: 2 125 kw (2,850 hp) ac-drive mining trucks eh5000eh series eh5000ac-3
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