Training Center Robotics Training For ABB Robots And .

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Training programme 2013Training Center RoboticsTraining for ABB robots and application engineeringThis document contains the current training programme 2013, and other useful information.PricesICourse conditionsIStaying overnightIDirections I Training plans I Training Center

Our training teamAs much theory as necessary –as much practice as possible!Qualified specialists are becoming increasingly important for the success ofa company. Our training programme is designed to give your employees asmuch theory as necessary and as much practice as possible to make themfit for the future. Your employees will be one of the vital factors for remainingcompetitive and ensuring sustainable management in the future.Development plays a key role at ABB. In addition to the further developmentand qualification of our trainers, we have invested a lot of energy in newtraining concepts and improving their presentation. Our goal is to assist youin selecting the best possible training program for you and your employeesand to offer the best possible support along the way.Ideally, training and education should not simply be rescheduled measurefor measure. It should rather be an ongoing process to ensure long-termand continuous development. Our new presentation attempts to make iteasier for you to define and create a long-term training plan. We would behappy to discuss this with you in person to devise individual concepts bestsuited to your needs.We look forward to meeting you!PricesICourse conditionsIStaying overnightIDirectionsPage 2 of 252 I Training plans I Training Center

Our Training CenterPricesICourse conditionsIStaying overnightIDirectionsPage 3 of 252 I Training plans I Training Center

Training plansOverviewIndustrial robot S4C 173Plant operator training plan5Plant operator training plan173Plant manager training plan7Plant manager training plan175Programmer training plan30Programmer training plan181Commissioning employee training plan56Commissioning employee training plan188Mechanical service personnel training plan82Mechanical service personnel training plan195Electrical equipment service personnel training plan99Electrical equipment service personnel training plan201Application engineer training plan208Painting robot S4P 215Application engineer training plan112Manager training plan135Painting robot IRC5P138Plant operator training plan215Plant operator training plan138Plant manager training plan217Plant manager training plan140Programmer training plan223Programmer training plan146Mechanical service personnel training plan229Mechanical service personnel training plan152Electrical equipment service personnel training plan233Electrical equipment service personnel training plan157Application engineer training plan238Application engineer training plan163Manager training plan170Training plansIPricesICourse conditionsIStaying overnightIDirectionsPage 4 of 252 I Training Center 5 Industrial robot IRC5

1.1.00 Ausbildungsplan AnlagenbedienerOverview of coursesIndustrial robot IRC5Plant operator training planTraining plan blocks are linked to the associated course descriptions.Click on “Overview of training plan” to go back.Individual refreshercourse / advanced courseIRC5 BE:OperationPricesICourse conditionsIStaying overnightIDirectionsPage 5 of 252 I Training plans I Training Center

1.1.01 IRC5 BE: BedienenPlant operatorsIRC5 BE: OperationPrerequisitesNoneTarget groupPlant operators, mechanics servicing employees, application servicingemployeesInformationCourse duration: 3 daysNumber of participants: 3 – 6 personsMaximum: 3 persons per training robotDates: subject to agreementVenue: Training Center in Friedberg / HessenPrice: 1,250 EUR / participantCourse goals–– Independent execution of operating functions–– Switching on and starting up the robot system–– Moving the mechanics with a joystick–– Loading, testing and optimising simple movement programs–– Recognising and rectifying simple faults and service interruptions (e.g.emergency stop)ContactClaudia PleimfeldnerTel: 49 60 31 85-235Fax: 49 60 31 85-422roboterservice.schulung @de.abb.comContents–– Occupational health and safety–– Structure and function of the robot system–– Types of movement in manual and automatic operation–– Monitoring input and output signals–– Loading and saving modules and programs–– Error messages and status reportPricesICourse conditionsIStaying overnightIDirectionsPage 6 of 252 I Training plans I Training CenterOverview of training plan1. IRC5 BE: Operation2. Individual refresher course / advanced course

1.2.00 Ausbildungsplan AnlagenführerOverview of coursesIndustrial robot IRC5Plant manager training planTraining plan blocks are linked to the associated course descriptions.Click on “Overview of training plan” to go back.Individual refreshercourse / advanced courseSpecial programmingas requiredApplication engineeringcourses as requiredIRC5 PS-A:Plant operationIRC5 PG1:Programming basics 1PricesICourse conditionsIStaying overnightIDirectionsPage 7 of 252 I Training plans I Training Center

1.2.01 IRC5 PG1: Programmiergrundlagen 1Plant managersIRC5 PG1: Programming basics 1PrerequisitesBasic computer skillsTarget groupProgrammers, plant managers, project managers, planners, electricalappliances servicing employeesInformationCourse duration: 5 daysNumber of participants: 3 – 6 personsMaximum: 3 persons per training robotDates: subject to agreementVenue: Training Center in Friedberg / HessenPrice: 1,950 EUR / participantCourse goals–– Independent execution of operating functions–– Independently developing, implementing, testing, optimising anddocumenting simple movement programsContents–– Occupational health and safety–– Structure and function of the robot system, dialogue concept ofFlexpendant / Robotstudio–– RAPID program structure–– Types of movement in manual and automatic operation–– Writing simple movement programs–– Monitoring input and output signals–– Measuring tool and plant object–– Loading and saving modules and programs and system parameters–– Error messages and status report–– Backup–– Performing handling tasks–– Programming robot movements and controlling the gripperPricesICourse conditionsIStaying overnightIDirectionsPage 8 of 252 I Training plans IOverview of training plan1. IRC5 PG1: Programming basics 12. IRC5 PS-A: Plant operation3. Application engineering courses as required4. Special programming as required5. Individual refresher course / advanced course Training CenterContactClaudia PleimfeldnerTel: 49 60 31 85-235Fax: 49 60 31 85-422roboterservice.schulung @de.abb.com

1.2.02 IRC5 PS-A: AnlagenführungPlant managersIRC5 PS-A: Plant operationPrerequisites–– Participation in the PG 1 basic course for the respectivecontrol generation–– Advanced computer skills–– If possible, bring your own computer and your ownsystem backupTarget groupPlant managers who configure, adapt or optimise programmes in existingsystemsCourse goals–– Understand programme execution, functionality and RAPID solution–– Measure cycle time and motion as well as optimise I/O monitoring–– Configure the system in RobotStudio in order to conduct offline tests andoptimisationInformationCourse duration: 4 daysNumber of participants: 3 – 6 personsDates: subject to agreementVenue: Training Center in Friedberg / HessenPrice: 2,300 EUR / participantContents–– Occupational health and safety–– Backup–– RobotStudio used with own applications–– Increasing programming knowledge (RAPID declaration)–– Functional monitoring: robots and coordinate systems–– Basics of motion optimisation: measure cycle time, ergonomic movementtype and setting–– Motion and I/O control: Save cycle time with triggering–– Configurations: examples of parameter adjustments–– Programme structure: modularity, local declarations, model managementPricesICourse conditionsIStaying overnightIDirectionsPage 9 of 252 I Training plans IOverview of training plan1. IRC5 PG1: Programming basics 12. IRC5 PS-A: Plant operation3. Application engineering courses as required4. Special programming as required5. Individual refresher course / advanced course Training CenterContactClaudia PleimfeldnerTel: 49 60 31 85-235Fax: 49 60 31 85-422roboterservice.schulung @de.abb.com

1.2.03 IRC5 APT-F: FräsenPlant managersIRC5 APT-F: MillingPrerequisites–– Basic course PG 1 of the corresponding control generation–– Basic computer skillsTarget groupProgrammers, plant managersCourse goals–– Changing and / or optimising the applicationInformationCourse duration: 2 daysNumber of participants: 3 personsMaximum: 3 persons per training robotDates: subject to agreementVenue: Training Center in Friedberg / HessenPrice: 1,300 EUR / participantContents–– Occupational health and safety in dealing with the application–– Training on a milling station–– Producing your own data relevant to the milling process–– Writing and testing application program–– Adjusting and improving milling processesContactClaudia PleimfeldnerTel: 49 60 31 85-235Fax: 49 60 31 85-422roboterservice.schulung @de.abb.comOverview of training plan1. IRC5 PG1: Programming basics 12. IRC5 PS-A: Plant operation3. Application engineering courses as required4. Special programming as required5. Individual refresher course / advanced coursePricesICourse conditionsIStaying overnightIDirectionsPage 10 of 252 I Training plans I Training Center

1.2.04 IRC5 APT-KS: Kleben SealingPlant managersIRC5 APT-KS: Adhesion SealingPrerequisites–– Basic course PG 1 of the corresponding control generation–– Basic computer skillsTarget groupProgrammers, start-up engineers, plant managers, application engineersCourse goals–– Independently developing, implementing, testing, optimising anddocumenting simple adhesion and seam sealing programs–– Changing and / or optimising the applicationInformationCourse duration: 2 daysNumber of participants: 3 personsMaximum: 3 persons per training robotDates: subject to agreementVenue: Training Center in Friedberg / HessenPrice: 1,300 EUR / participantContents–– Occupational health and safety in dealing with the application–– Teaching the application software DispenseWare–– Getting to know and applying application related instructions and softwarecommands–– Getting to know and applying application related data types–– Programming adhesive seams–– Evaluating seam resultsContactClaudia PleimfeldnerTel: 49 60 31 85-235Fax: 49 60 31 85-422roboterservice.schulung @de.abb.comOverview of training plan1. IRC5 PG1: Programming basics 12. IRC5 PS-A: Plant operation3. Application engineering courses as required4. Special programming as required5. Individual refresher course / advanced coursePricesICourse conditionsIStaying overnightIDirectionsPage 11 of 252 I Training plans I Training Center

1.2.05 IRC5 APT-KS-IPS: Kleben Sealing – Integriertes ProzesssystemPlant managersIRC5 APT-KS-IPS: Adhesion and sealing – Integrated Prozess SystemTarget groupProgrammers, plant managers, project managers, planners, start-upengineers, electrical appliances servicing employeesPrerequisites–– Basic course PG 1 of the corresponding control generation–– Basic computer skillsCourse goals–– Using the IPS system and controlling the functions–– Making the necessary calibrations after exchanging components or whenusing new application media–– Controlling application processes; maintaining, configuring and extendingthe control system–– Independently developing, implementing, testing, optimising anddocumenting simple application programs–– Making changes/optimisations to the applicationInformationCourse duration: 4 daysNumber of participants: 4 personsMaximum: 4 persons per training robotDates: subject to agreementVenue: Training Center in Friedberg / HessenPrice: 2,300 EUR / participantContactClaudia PleimfeldnerTel: 49 60 31 85-235Fax: 49 60 31 85-422roboterservice.schulung @de.abb.comContents–– Occupational health and safety in dealing with the application–– Getting to know the functioning of the application“Integrated Dispensing Function Pac”–– Getting to know and applying application related data types, instructionsand software commands–– Programming adhesive seams–– Evaluating and optimising seam results–– Architecture of the “IntegratedProzessSystem”–– Explaining and understanding IPS configurations–– Extending and optimising the existing IPS configuration–– Getting to know and using software programs that support the application(RobView, terminal program, FTP programs)–– Backup and diagnosis–– Restoring defective systems–– Performing an IPS software updatePricesICourse conditionsIStaying overnightIDirectionsPage 12 of 252 I Training plans I Training CenterOverview of training plan1. IRC5 PG1: Programming basics 12. IRC5 PS-A: Plant operation3. Application engineering courses as required4. Special programming as required5. Individual refresher course / advanced course

1.2.06 IRC5 APT-P: PunktschweißenPlant managersIRC5 APT-P: Spot weldingPrerequisites–– Basic course PG 1 of the corresponding control generation–– Basic computer skillsTarget groupProgrammers, start-up engineers, plant managers, application engineersCourse goals–– This application gives you the skills you need to safely move the IRB withintegrated spot welding tongs–– Setting up spot welding tongs on the IRB–– Teaching basic skills on the structure and process in a spot welding plant–– Recognising and optimising problematic processes–– Changing and / or optimising the applicationInformationCourse duration: 2 daysNumber of participants: 3 personsMaximum: 3 persons per training robotDates: subject to agreementVenue: Training Center in Friedberg / HessenPrice: 1,300 EUR / participantContents–– Occupational health and safety in dealing with the application–– Mechanical and electrical structure of the application–– Teaching the application software SpotWare–– Connecting the welding controls to the controls of the robot system–– Getting to know and applying application related instructions and softwarecommands–– Getting to know and applying application related data types–– Adjusting application related system parameters–– Tong measurement–– Writing and testing application programPricesICourse conditionsIStaying overnightIDirectionsPage 13 of 252 I Training plans IOverview of training plan1. IRC5 PG1: Programming basics 12. IRC5 PS-A: Plant operation3. Application engineering courses as required4. Special programming as required5. Individual refresher course / advanced course Training CenterContactClaudia PleimfeldnerTel: 49 60 31 85-235Fax: 49 60 31 85-422roboterservice.schulung @de.abb.com

1.2.07 IRC5 APT-RB: RollbördelnPlant managersIRC5 APT-RB: Roller beadingPrerequisites–– Basic course PG 1 of the corresponding control generation–– Basic computer skillsTarget groupProgrammers, start-up engineers, plant managers, application engineersCourse goals–– This application gives you the skills you need to safely move the IRB withintegrated roller beading tool–– Setting up a roll beading tool on the IRB–– Teaching basic skills on the structure and process in a roll beadingapplication–– Recognising and optimising problematic processes–– Changing and / or optimising the applicationInformationCourse duration: 3 daysNumber of participants: 3 personsMaximum: 3 persons per training robotDates: subject to agreementVenue: Training Center in Friedberg / HessenPrice: 1,800 EUR / participantContactClaudia PleimfeldnerTel: 49 60 31 85-235Fax: 49 60 31 85-422roboterservice.schulung @de.abb.comContents–– Occupational health and safety in dealing with the application–– Mechanical and electrical structure of the application–– How the system works–– Adjusting application related system parameters–– Getting to know and applying application related instructions and softwarecommands–– Discussing RH system modules–– Performing RH calibration–– Writing and testing application programPricesICourse conditionsIStaying overnightIDirectionsPage 14 of 252 I Training plans I Training CenterOverview of training plan1. IRC5 PG1: Programming basics 12. IRC5 PS-A: Plant operation3. Application engineering courses as required4. Special programming as required5. Individual refresher course / advanced course

1.2.08 IRC5 APT-S1: Schutzgasschweißen 1Plant managersIRC5 APT-S1: Shielded arc welding 1Prerequisites–– Basic course PG 1 of the corresponding control generation–– Basic computer skillsTarget groupProgrammers, start-up engineers, plant managers, application engineersCourse goals–– Making changes to the application–– Making weld seamsInformationCourse duration: 3 daysNumber of participants: 3 personsMaximum: 3 persons per training robotDates: subject to agreementVenue: Training Center in Friedberg / HessenPrice: 1,800 EUR / participantContents–– Occupational health and safety in dealing with the application–– Teaching the application software ArcWare–– Using the ABB-Production-Manager–– Getting to know and applying application related instructions and softwarecommands–– Programming weld seams with predefined welding data–– Correcting weld seamsContactClaudia PleimfeldnerTel: 49 60 31 85-235Fax: 49 60 31 85-422roboterservice.schulung @de.abb.comOverview of training plan1. IRC5 PG1: Programming basics 12. IRC5 PS-A: Plant operation3. Application engineering courses as required4. Special programming as required5. Individual refresher course / advanced coursePricesICourse conditionsIStaying overnightIDirectionsPage 15 of 252 I Training plans I Training Center

1.2.09 IRC5 APT-S2: Schutzgasschweißen 2Plant managersIRC5 APT-S2: Shielded arc welding 2Prerequisites–– Participation in the application course on Inert gaswelding 1–– Arc welding skills–– Basic computer skillsTarget groupProgrammers, start-up engineers, plant managers, application engineersCourse goals–– The independent programming of a welding plant–– Making changes/optimisations to the applicationInformationCourse duration: 5 daysNumber of participants: 3 personsMaximum: 3 persons per training robotDates: subject to agreementVenue: Training Center in Friedberg / HessenPrice: 2,500 EUR / participantContents–– Occupational health and safety in dealing with the application–– Safety with robot welding plants–– Occupational health and safety of inert gas welding–– Adjusting application related system parameters–– Systematic structure of a welding program with observation of theprogramming guidelines–– Definition of seam, pendulum and welding data–– Programming weld seams–– Programming with external axes–– Troubleshooting the welding program–– Error diagnostics in the welding program–– Automatic TCP measurement and monitoring–– Basics of the different types of arcs–– Welding with different material strengths–– Documenting the welding routinesPricesICourse conditionsIStaying overnightIDirectionsPage 16 of 252 I Training plans IOverview of training plan1. IRC5 PG1: Programming basics 12. IRC5 PS-A: Plant operation3. Application engineering courses as required4. Special programming as required5. Individual refresher course / advanced course Training CenterContactClaudia PleimfeldnerTel: 49 60 31 85-235Fax: 49 60 31 85-422roboterservice.schulung @de.abb.com

1.2.10 IRC5 PS-C: Conveyor TrackingPlant managersIRC5 PS-C: Conveyor trackingTarget groupProject managers, programmers, planners, start-up engineers, electricalappliances servicing employeesPrerequisites–– Basic course PG 1 of the corresponding control generation–– Basic computer skillsCourse goals–– Connecting material handling technology to the robot system–– The programming of manufacturing processes with material handlingsynchronisation–– Individual course goals can be agreed together with the participantsInformationCourse duration: 3 daysNumber of participants: 3 personsMaximum: 3 persons per training robotDates: subject to agreementVenue: Training Center in Friedberg / HessenPrice: 1,800 EUR / participantContents–– Occupational health and safety–

Training programme 2013 This document contains the current training programme 2013, and other useful information. . – Structure and function of the robot system – Types of movement in manual and automatic operation . 4 persons per training robot Dates: subject to agreement Venue: Training Center in Friedberg / Hessen .

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