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S10SweeperService Information Manual331585Rev. 00 (6-2007)www.tennantco.com*331585*

ABFOR REPLACEMENT PARTSIdentify machine model and serial number.1. (A) Identify the machine model.2. (B) Identify the machine serial number from the data plate.Refer to the TENNANT Parts Manual.NOTE: Only use TENNANT Company supplied or equivalent parts. Parts and supplies may be orderedonline, by phone, by fax or by mail.Tennant CompanyPO Box 1452Minneapolis, MN 55440Phone: (800) 553--8033 or (763) 513--2850www.tennantco.comThermo--Sentry is a US registered and unregistered trademark of Tennant Company.Specifications and parts are subject to change without notice.Copyright E 2007 TENNANT, Printed in U.S.A.iiS10 331585 (6--07)

Table of ContentsS10 SERVICE INFORMATIONSAFETY PRECAUTIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .vGENERAL MACHINE INFORMATION . . . . . . . . . . . . . . . . . . . . . . . . .GENERAL MACHINE DIMENSIONS/CAPACITIES . . . . . . . . . .GENERAL MACHINE PERFORMANCE . . . . . . . . . . . . . . . . . . . .POWER TYPE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .TIRES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .MACHINE DIMENSIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .122233MAINTENANCE & REPAIR . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .MAINTENANCE CHART . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .LUBRICATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .DRIVE CHAINS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .DIFFERENTIAL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .BRUSH ARM PIVOTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .REAR CASTER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .SIDE BRUSH GEAR BOX . . . . . . . . . . . . . . . . . . . . . . . . . . . . .SELF ADJUSTING SHEAVE . . . . . . . . . . . . . . . . . . . . . . . . . .BATTERIES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .LEAD ACID BATTERIES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .CHARGING BATTERIES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .ELECTRIC MOTORS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .BELTS AND CHAINS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .PROPELLING BELTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .CHECKING/ADJUSTING BELT TENSION . . . . . . . . . . . . . .REPLACE PROPELLING BELTS . . . . . . . . . . . . . . . . . . . . . .SIDE BRUSH BELT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .CHECKING/ADJUSTING BELT TENSION . . . . . . . . . . . . . .REPLACE SIDE BRUSH BELT . . . . . . . . . . . . . . . . . . . . . . . .MAIN BRUSH BELTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .REPLACE SHORT MAIN BRUSH BELT . . . . . . . . . . . . . . . .REPLACE LONG MAIN BRUSH BELT . . . . . . . . . . . . . . . . . .VACUUM FAN BELT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .CHECK/ADJUST BELT TENSION . . . . . . . . . . . . . . . . . . . . . .REPLACE VACUUM FAN BELT . . . . . . . . . . . . . . . . . . . . . . . .WHEEL DRIVE CHAINS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .STATIC DRAG CHAIN . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .BRUSHES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .MAIN BRUSH . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .REMOVING THE MAIN BRUSH . . . . . . . . . . . . . . . . . . . . . . .INSTALLING THE MAIN BRUSH . . . . . . . . . . . . . . . . . . . . . . .CHECKING/ADJUSTING MAIN BRUSH PATTERN . . . . . . .SIDE BRUSH . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .REMOVING THE SIDE BRUSH . . . . . . . . . . . . . . . . . . . . . . . .INSTALLING THE SIDE BRUSH . . . . . . . . . . . . . . . . . . . . . . .ADJUSTING THE SIDE BRUSH . . . . . . . . . . . . . . . . . . . . . . .DEBRIS HOPPER AND DUST FILTER . . . . . . . . . . . . . . . . . . . . .DEBRIS HOPPER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .CHECKING/ADJUSTING FLOOR CLEARANCE . . . . . . . . .ADJUSTING DUST FILTER TO HOPPER SEALING . . . . . .THERMO-SENTRY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20202020212122222222222323S10 331585 (6--07)iii

Table of ContentsivS10 SERVICE INFORMATIONDUST FILTER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .REMOVING THE DUST FILTER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .INSTALLING THE DUST FILTER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .SKIRTS AND SEALS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .HOPPER LIP SKIRT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .REAR BRUSH SKIRTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .HOPPER TOP SEAL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .MAIN BRUSH SKIRTS AND SEALS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .PROPEL HANDLE ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .ADJUST PROPEL HANDLE ASSEMBLY HEIGHT . . . . . . . . . . . . . . . . . .TRANSPORTING THE MACHINE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .STORING MACHINE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .232424242424252526262727ELECTRICAL TROUBLESHOOTING INFORMATION . . . . . . . . . . . . . . . . . . . . . .ELECTRICAL SYMBOLS & ABBREVIATIONS . . . . . . . . . . . . . . . . . . . . . . . . .ELECTRICAL SCHEMATIC . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .WIRE HARNESS DRAWING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .KEY OFF POWER DISTRIBUTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .KEY OFF POWER DISTRIBUTION (CHARGING) . . . . . . . . . . . . . . . . . . . . . .KEY ON POWER DISTRIBUTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .FILTER SHAKER CIRCUIT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .FILTER SHAKER SYSTEM ON . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .293031323334353637S10 331585 (6--07)

Safety InformationS10 SERVICE INFORMATIONSAFETY PRECAUTIONSThe following symbols are used throughout thismanual as indicated in their description:WARNING: To warn of hazards or unsafepractices that could result in severepersonal injury or death.FOR SAFETY: To identify actions that mustbe followed for safe operation ofequipment.This machine is designed solely for sweeping dirt anddust in an indoor environment. Tennant does notrecommend using this machine in any otherenvironment.The following information signals potentiallydangerous conditions to the operator or equipment.Read this manual carefully. Know when theseconditions can exist. Locate all safety devices on themachine. Then, take necessary steps to trainmachine operating personnel. Report machinedamage or faulty operation immediately. Do not usethe machine if it is not in proper operating condition.WARNING: Batteries emit hydrogen gas.Explosion or fire can result. Keep sparksand open flame away. Keep covers openwhen charging.WARNING: Disconnect battery cables andcharger plug before servicing machine. Donot charge batteries with damaged powersupply cord. Do not modify plug.If the charger supply cord is damaged or broken,it must be replaced by the manufacturer or itsservice agent or a similarly qualified person inorder to avoid a hazard.WARNING: Heavy hopper. Do not removewithout help. Can cause back strain.This machine is not equipped with explosionproof motors. The electric motors will spark uponstart up and during operation which could causea flash fire or explosion if machine is used in anarea where flammable vapors/liquids orcombustible dusts are present.S10 331585 (6--07)FOR SAFETY:1. Do Not Operate Machine:-- Unless Trained And Authorized.-- Unless Operation Manual Is Read AndUnderstood.-- In Flammable Or Explosive Areas UnlessDesigned For Use In Those Areas.2. Before Starting Machine:-- Make Sure All Safety Devices Are In PlaceAnd Operate Properly.3. When Using Machine:-- Go Slow On Grades And SlipperySurfaces.-- Use Care When Backing Machine.4. Before Leaving Or Servicing Machine:-- Stop On Level Surface.-- Set Parking Brake.-- Turn Off Machine And Remove Key.5. When Servicing Machine:-- Avoid Moving Parts. Do Not Wear LooseJackets, Shirts, Or Sleeves When WorkingOn Machine.-- Use Hoist Or Jack Of Adequate CapacityTo Lift Machine.-- Wear Eye And Ear Protection When UsingPressurized Air Or Water.-- Disconnect Battery Connections BeforeWorking On Machine.-- Avoid Contact With Battery Acid.-- Use TENNANT Supplied Or EquivalentReplacement Parts.6. When loading/unloading machine onto/offtruck or trailer.-- Turn off machine.-- Use truck or trailer that will support theweight of the machine.-- Use winch. Do not push the machineonto/off the truck or trailer unless the loadheight is 380 mm (15 in) or less from theground.-- Block machine tires.-- Tie machine down to truck or trailer.v

Safety InformationS10 SERVICE INFORMATIONThe following safety decals are mounted on themachine in the locations indicated. If these, or anydecal becomes damaged or illegible, install a newdecal in its place.FOR SAFETY LABEL -- LOCATEDON THE CONTROL PANEL.CHARGER CORD LABEL -LOCATED NEAR CHARGER.BACK STRAIN LABEL -- LOCATEDON THE TOP OF THE HOPPER.BATTERY CHARGING LABEL -LOCATED ON THE LEFT SIDEPANEL.viS10 331585 (6--07)

S10 SERVICE INFORMATIONGeneral Machine InformationGENERALGMACHINEINFORMATIONBEFORE CONDUCTING TESTS:* Read and Follow ALL Safety Warnings and Precautions as mentionedat the beginning of this manual* Always unhook Battery when removing or replacing componentsDURING TESTS:* Call Technical Services if Diagnostic Time Exceeds One Hour WithUnknown Cause or Course of ActionNOTE: Troubleshooting charts may be shown with optional equipment. The optional equipmentmay not be specified in these charts. Some machines may not be equipped with all componentsshown.S10 331585 (6--07)1

General Machine InformationS10 SERVICE INFORMATIONSPECIFICATIONSGGENERAL MACHINE 570 mm (62 in)Height (maximum)990 mm--1120 mm (39 in--44 in)Width (with out side brush)Track--front920 mm (36.25 in)790 mm (31 in)Wheel base595 mm (23.5 in)Main brush width660 mm (26 in)Main brush diameter255 mm (10 in)Side brush diameter430 mm (17 in)Sweeping path width (with side brush)860 mm (34 in)Hopper volume capacity0.08 m# (2.8 cu ft)Hopper weight capacity68 kg (150 lb)GVWR345 kg (760 lb)Dust filter (pleated panel filter element)4.55 m@ (49 sq. ft)GENERAL MACHINE PERFORMANCEItemMeasureTurning radius1730 mm (68 in)Travel speed forward (maximum)4.7 Km/h (2.9 mph)Travel speed reverse (maximum)4.5 Km/h (2.8 mph)POWER TYPESystemDrive TypePropellingBelt to chainDifferentialBeltWheel DriveChainMain BrushSide BrushBeltBeltVacuum FanBeltTypeVDCampHzPhaseVACCharger: Auto / Selectable AC Voltage Input241150/601100--240TypeUseVDCkW (hp)Electric MotorPropelling240.75 (1)TypeBatteries2Quantity2Volts12Ah Rating155 @ 20 hr rateWeight38 kg (83 lb)S10 331585 (6--07)

General Machine InformationS10 SERVICE INFORMATIONTIRESLocationTypeSizeFront (2)Solid250 mm x 51 mm (10 in x 2 in)Rear (1)Solid130 mm x 38 mm (5 in x 1.5 in)GMACHINE DIMENSIONS1570 mm(62 in)990 mm-- 1120 mm(39 in-- 44 in)920 mm(36.25 in)03131S10 331585 (6--07)3

General Machine InformationS10 SERVICE INFORMATIONG4S10 331585 (6--07)

S10 SERVICE INFORMATIONMaintenance & RepairMAINTENANCE& REPAIRMBEFORE CONDUCTING TESTS:* Read and Follow ALL Safety Warnings and Precautions as mentionedat the beginning of this manual* Always unhook Battery when removing or replacing componentsDURING TESTS:* Call Technical Services if Diagnostic Time Exceeds One Hour WithUnknown Cause or Course of ActionNOTE: Troubleshooting charts may be shown with optional equipment. The optional equipmentmay not be specified in these charts. Some machines may not be equipped with all componentsshown.S10 331585 (6--07)5

Maintenance & RepairS10 SERVICE INFORMATIONMAINTENANCE1765163142M975, 10, 11, 15, 1713248MAINTENANCE CHARTIntervalDaily25 Hours6KeyDescription2Brush skirts387Main brushSide brushHopper13Battery cellsMain brush5Drive chainsProcedureCheck for damage, wear, andfloor clearanceCheck for damage, wear, debrisCheck for damage, wear, debrisCheck seals for damage andwearCheck electrolyte levelCheck floor pattern(after initial 25 hours only)Check and adjust tension(after initial 25 hours only)No. ofLubricant/ ServiceFluidPoints-5----113DW--21--2S10 331585 (6--07)

Maintenance & RepairS10 SERVICE INFORMATION50 Hours100 Hours400 Hours141010983Vacuum fan beltPropelling beltsMain brush beltsSide brush beltsSide brushMain brush4137175Brush arm pivotsRear casterHopperBattery charger cableDrive chains6111171516Dust filterSelf adjusting sheaveBatteriesDifferentialPropelling motorSide brush gear boxCheck tension and wearCheck tension and wearCheck tension and wearCheck tension and wearCheck pressureCheck floor patternRotate end--for--endLubricateLubricateCheck floor clearanceCheck for wear and damageCheck and adjust tensionLubricateClean or replaceLubricateClean top surface and terminalsLubricateBlow out dust and inspectCheck lubricant 11MLUBRICANT/FLUIDDW -- Distilled waterSPL -- Special lubricant, Lubriplate EMB grease, TENNANT Part No. 01433--1SO -- Spray lubricantGL -- SAE 90 Weight gear lubricantNOTE: More frequent intervals may be required in extremely dusty conditions.S10 331585 (6--07)7

Maintenance & RepairS10 SERVICE INFORMATIONBRUSH ARM PIVOTSLUBRICATIONLubricate the brush arm pivots after every 50 hours ofoperation.DRIVE CHAINSCheck the tension and lubricate the drive chains (A)with a penetrating-type spray lubricant after every 100hours of operation.BMAA. Drive ChainB. Differential03139DIFFERENTIALREAR CASTERLubricate the rear caster after every 50 hours ofoperation.Lubricate the differential (B) every 100 hours ofoperation. The differential grease fitting is located onthe drive shaft inside the drive sheave.8S10 331585 (6--07)

Maintenance & RepairS10 SERVICE INFORMATIONSIDE BRUSH GEAR BOXCheck the side brush gear box fluid level after every400 hours of operation. Remove the breather and fillthe gear box to within 6 mm (0.25 in) of the top.M03144SELF ADJUSTING SHEAVELubricate the sheave shaft after every 100 hours ofoperation. Avoid getting oil on the belt or sheave beltsurfaces.03141S10 331585 (6--07)9

Maintenance & RepairBATTERIESThe batteries are designed to hold their power forlong periods of time. The lifetime of the batteries islimited to number of charges the batteries receive. Toget the most life from the batteries, recharge themimmediately when the battery discharge indicatorbegins to blink.S10 SERVICE INFORMATIONLEAD ACID BATTERIESCheck the electrolyte level in each battery cell beforeand after charging, and after every 25 hours ofoperation. Never add acid to the batteries. Adddistilled water only. Always keep the battery caps on,except when adding water or taking hydrometerreadings.MFOR SAFETY: When servicing machine, wearprotective gloves when handling batteries orbattery cables. Avoid contact with battery acid.Using a hydrometer, measure the specific gravity todetermine the charge level and condition of thebatteries. If one or more of the battery cells test lowerthan the other battery cells (0.050 or more), the cell isdamaged, shorted, or is near failure. Completelyrecharge the batteries and then retest.After every 100 hours of use check for loose batteryconnections and clean the surface of the batteries,including terminals and cable clamps, using a strongsolution of baking soda and water. Brush the solutionsparingly over the battery tops. Do not allow anybaking soda solution to enter the batteries. Use a wirebrush to clean the terminal posts and the cableconnectors. Wipe off all cleaning solution residue.After cleaning, apply a coating of clear battery postprotectant to the terminals and the cable connectors.Keep the tops of the batteries clean and dry.Objects made of metal can potentially short circuit thebatteries. Keep all metallic objects off the batteries.Replace any worn or damaged wires. Replace anydefective batteries. To dispose of batteries, contact abattery dealer or your Tennant Service representative.1004380S10 331585 (6--07)

S10 SERVICE INFORMATIONNOTE: Do not take readings immediately after addingdistilled water. If the water and acid are not thoroughlymixed, the readings may not be accurate. Check thehydrometer readings against the following chart todetermine the remaining battery charge level:SPECIFIC GRAVITYat 27 C (80 F)BATTERYCHARGE1.265100% Charged1.22575% Charged1.19050% Charged1.15525% Charged1.120DischargedMaintenance & RepairMake sure the charger profile is properly set for thebattery type before charging. Failure to properly setprofile will result in battery damage. To determine thebattery type, see battery label. Contact the batterysupplier if not specified.To verify the charger profile setting, connect thecharger cord into an electrical receptacle. If the LEDlabeled “GEL” is on, the charger is set for Gel(sealed) batteries. If the LED is off, the charger is setfor Wet/lead acid (flooded) batteries.MNOTE: If the readings are taken when the batteryelectrolyte is any temperature other than 27 C (80F), the reading must be temperature corrected. Addor subtract to the specific gravity reading 0.004, 4points, for each 6 C (10 F) above or below 27 C(80 F).CHARGING BATTERIESThe following charging instructions are intended forbattery chargers supplied with the machine.After every 50 hours check the battery charger cordfor damage.To prolong the life of the batteries only recharge thebatteries if the machine was used for a total of 30minutes or more. Do not leave batteries dischargedfor lengthy periods.WARNING: Fire Or Explosion Hazard.Batteries emit hydrogen gas. Keep sparks andopen flame away. Keep battery compartment openwhen charging.FOR SAFETY: When servicing batteries, wearprotective gloves and eye protection whenhandling batteries and battery cables. Avoidcontact with battery acid.S10 331585 (6--07)To change the charger profile, unplug the charger,remove the “Charger Profile Selection” panel, andposition the switch towards the proper setting, “GEL”or “Flooded” .1. Transport the machine to a well--ventilated areafor charging.FOR SAFETY: Before leaving or servicingmachine; stop on level surface, set parking brake(if equipped), and turn off machine.2. If charging wet (lead acid) batteries check thefluid level before charging (See BATTERYMAINTENANCE).3. Remove the battery compartment covers forventilation when charging.11

Maintenance & RepairS10 SERVICE INFORMATION4. Connect the charger cord into a properlygrounded electrical receptacle. The charger willstart automatically within a few seconds. TheLEDs will display the charging state asdescribed in the following table.NOTE: The machine will not operate once the batterycharger is connected.5. Once the batteries are fully charged, the chargerwill stop suppling power, but will continue tomonitor the battery voltage. The charger willrestart if t

S10 SERVICE INFORMATION Maintenance & Repair S10 331585 (6--07) 5 MAINTENANCE &REPAIR BEFORE CONDUCTING TESTS: * Read and Follow ALL Safety Warnings and Precautions as mentioned at the beginning of this manual * Always unhook Battery when removing or replacing components DURING TESTS: * Call Technical Services if Diagnostic Time Exceeds One .

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