Extend The Lifetime Of Your Compressor

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Extend the lifetimeof your compressorORIGINAL PARTSCatalogueCompressed air at your serviceABAC aftermarket.indd 129/09/11 09:34

2ABAC aftermarket.indd 229/09/11 09:34

3Table of contentsThree reasons to use ABAC Original Parts.4Tailored Lubricants6Piston Spare Parts8 Performance kits9 Pumps10 Wear Spare Parts13 Miscellaneous Spare Parts14EngineAIR Spare Parts22Screw Spare Parts24 SPINN 2.2 - 11 kW25 Formula - Genesis 5.5 - 22 kW27 New Formula 30 - 75 kW33 SMART 7.5 - 30 kW35 VT 7.5 - 75 kW36 Zenith 03 - 10 kW39 Miscellaneous Spare Parts40Line Filters’ Elements42Condensate Treatment4648ABAC Distributors’ ToolsABAC aftermarket.indd 35029/09/11 09:34

4Extend the lifetime ofyour compressor withABAC Original Parts.Three reasons to useABAC Original PartsExtend lifetimeof your compressorAs non-genuine parts don’t meet the samestandards as ABAC Original parts, they have anegative impact on the wear of your compressorand reduce the reliability and lifetime of yourinstallation. ABAC Original Parts designed tothe same standards as your equipment andhave passed the severe endurance tests. TheABAC mission is to extend the lifetime of yourcompressed air installation.ABAC aftermarket.indd 429/09/11 09:35

Three reasons to use ABAC Original Parts5Reduce costs and save energyUnprofessional maintenance might lead tosupplementary unpredictable high cost due toelement or piston failure, wear, break-down cost,reduced lifetime and even to contamination of thecompressed air supply.For example, the yearly energy cost of incorrectmaintenance for a 30 kW compressor might increasewith 1000-2000 *Respecting service intervals and using ABACOriginal Parts increase the lifetime of yourcompressed air installation and cause a minimalaverage pressure drop, which leads to energysavings and cost effectiveness.*depending on operation load and running hours, assumed 2000-4000 hours@ 0.10 /kWh‘Original Part’ spare part and servicesPower2000 h.4000 h.6000 h.TimeMaintenance with genuine spare part & professional serviceNon genuine spare part and servicesPower2025 h.4165 h.6230 h.TimeMaintenance with non genuine spare part, unprofessional serviceor extending maintenance intervalsGet maximum performance and efficiencyBreakdown of your compressor would not only be costly, but could also cause your revenuesreduction or even business loss. With ABAC Original Parts increase the reliability of yourcompressor by reducing the risk of breakdown.Look for your quality assurance!ABAC aftermarket.indd 529/09/11 09:35

6Tailored LubricantsBenefits: Warranty of compressor Maximum performance & efficiency Tested and approved for all applications & environments Significantly increased reliability & absolutely minimized risks Extended lifetime of your compressor Firm grip on maintenance costFluidTech and Altair chemical properties are specificallyengineered to maximize the reliability of every single componentof your compressor.Screw Compressor OilDescriptionFluidTechScrewGuard PlusScrewGuardFoodGradePiston Compressor OilDescription5L6215 7159 0020 L6215 7160 00209 L6215 7161 001000 L6215 7162 005L6215 7144 0020 L6215 7145 00209 L6215 7146 0020 L6215 7153 00Package Size Order Number5L1630 0207 0020 x 1 L2230 0061 90209 L1630 0207 011L6215 7163 00Altair2L6215 7156 005L6215 7157 00Altair Plus5L6215 7158 00Altair ProABAC aftermarket.indd 6Package Size Order NumberApplicationsList priceHeavy industrial applicationsYearly change / 2000hFrom low to high duty operationMild climate4000h drain interval / 1 yearPackaging & Food (4000h)ApplicationsList priceLow operation ( 500h / year)Professional applicationsDIY, home applicationsIndustria environmentContinuous operationGeneral industryFully synthetic, heavy load29/09/11 09:35

Tailored Lubricants7The use of low performance lubricants will damage irreversiblyyour equipment and lead to high maintenance and repair cost.The use of ABAC engineered lubricants will help you to reducethe risk of: compression element failure wear of components, increased friction, cavitations reduced cooling, overheating bearings, compression elements,components reduced critical clearance corrosion wrong pH damage of parts, seals and internals varnish layer on internal parts (coolers, piping,.) low performance, higher energy consumption deposits high unpredictable maintenance cost clogging of oil filter, separator and down stream air filters limited operation range.In compressors, oil & air are in close contact. A mist of lubricant is repeatedly exposedto large volumes of hot air, ideal oxidising conditions.Oil OxidationCauses High operating temperature High deposit formation No additives to disperse ordeterge oxidation productsand soluble organic acidsReduced oil lifetimeEffect (sludge) Deposit formation Oil thickening Lacquering Colour changesAnti-oxidant additives delay the oxidising process, deposit and acid formation toextend oil lifetime and protect equipment during stand-still period.Oil change is dueTimeABAC aftermarket.indd 7No anti-oxidantPrimary anti-oxidantSecondary anti-oxidantFluidTech & Altair combinationof anti-oxidants29/09/11 09:35

8Piston Spare PartsPerformance kitsKit components: head and cylinder plate gaskets intercooler and aftercooler gaskets valve plate assembly (or internals) filter element non-return valve internals.Benefits: One single kit Extended lifetime Cost effective Detailed maintenanceinstructions With and without approvedand certified lubricant Altair Easy and cost efficientinventory managementPerformance kit increased lifetimeLifetimeexpectancyTimeGenuine spare part & respect service intervalsGenuine spare part & non respecting service intervalsNon genuine spare part & non respecting service intervalsABAC aftermarket.indd 829/09/11 09:35

Piston Spare Parts Performance kits9How to identify the type of Performance Kit you need:1) Look at the first 3 characters at the label of your compressor2) Find the appropriate type of the performance kit in the table belowPumpYearly KitOrder NumberB28(B)&B38(B)Performance kit with Altair Pro8973 0376 21B28(B)&B38(B)Performance kit8973 0376 20B39 & B40Performance kit with Altair Pro8973 0376 23B39 & B40Performance kit8973 0376 22B49Performance kit with Altair8973 0376 25B49Performance kit8973 0376 24B50Performance kit with Altair8973 0376 27B50Performance kit8973 0376 26B59Performance kit with Altair8973 0376 29B59Performance kit8973 0376 28B59 (NEW 07/2005)Performance kit with Altair8973 0376 31B59 (NEW 07/2005)Performance kit8973 0376 30B60Performance kit with Altair8973 0376 33B60Performance kit8973 0376 32B60 (NEW 08/2004)Performance kit with Altair8973 0376 35B60 (NEW 08/2004)Performance kit8973 0376 34B60 SILENTPerformance kit with Altair8973 0376 47B60 SILENTPerformance kit8973 0376 46B70Performance kit with Altair8973 0376 37B70Performance kit8973 0376 36B70 SILENTPerformance kit with Altair8973 0376 49B70 SILENTPerformance kit8973 0376 48NS39Performance kit with Altair8973 0376 39NS39Performance kit8973 0376 38NS59SPerformance kit with Altair8973 0376 41NS59SPerformance kit8973 0376 40NS89Performance kit with Altair8973 0376 45NS89Performance kit8973 0376 44GV34Performance kit8973 0376 51ABAC aftermarket.indd 9List price29/09/11 09:35

10PumpsOilless direct drive compressors pumps Aluminium heads and cylinderswith large cooling fins forbetter cooling. Strip stainless steel valves forhigher output.OM 231OL 195 Forced cooling with airconveying for better heat loss.OM 200 SILENTLubricated direct drive compressors pumps Low current absorption. Single phase electric motorwith overheating thermalprotection. Robust, light and compact. Final 100% testing.FC2F1 241D 240 / D 260GV34F1 310ModelOrderNumberCylinderStageMotorHP KWRPM Volt/HzOM 200Silent4116090208111304,610,71450 230/508116OL1954116090218111806,41,51,13400 230/508116OM2314116090209112308,121,52850 230/508116FC26218739800112227,821,52850 230/508116F1 2416218739700112408,521,52850 230/508116D 2404116090242112408,521,52850 230/5010145D 2604116090240112609,12,51,82850 230/5010145F1 31041160902001131010,932,22850 230/5010145GV3462187395002134012,032,21450 230/5010145D44116090244112609,12,51,82850 230/5010145ABAC aftermarket.indd 10Air displacementl/minCFMMax pressbar psiListprice29/09/11 09:35

Piston Spare Parts Pumps11Single stage belt driven compressors pumps Aluminium heads with largecooling fins for better cooling. Larger oil sump for better lubrication. Special valve plates with higherload resistance.B2800IB3800BB2800/B2800BTwo stages belt driven compressors pumps Powerful, quiet and safe. Suitable for heavy-duty applications. Designed for longer life. Low energy consumption. Two stage pumps with intermediatecooling between compression stages.B4900B5900BB6000B7000B7900BV8900Air 021254B2800B621873920021Cylinder StageMotorHPKWRPMVolt/HzMax 400/5011160B7000ABAC aftermarket.indd 11621874000022Listprice29/09/11 09:36

12Dimensions of the compressor pumpsOilless direct drive compressors pumpsSingle stage belt driven compressor pumpsLubricated direct drive compressors pumpsTwo stages belt driven compressor pumpsLubricated direct drive compressors V pumpsTwo stages belt driven compressor sil304220357FC2285170355F1 241263166375D240274171D260274F1 151”B6000 Silent445510430350360150248198112131-1/4”B7000 Silent560600430500415175290240122151-1/4”ABAC aftermarket.indd 1229/09/11 09:36

Piston Spare Parts Wear Spare Parts13Wear Spare PartsAir intake filtersOrder numberDescriptionList price6211453700Air intake filter for GV346211471500Air intake filter for B49002236102112Air intake filter for B2800/B38006211471600Air intake filter for B5000/B5900/B60002236110427Air intake silencing filter for B6000 (2002)2236110428Air intake silencing filter for B70006211471900Air intake filter for B7900/BV89002901323130Air bath filter for B4000/B4900/B5000/B6000Piston RPMBeltOrder numberQuantityB 2800228090938Belt A5062146296001B 280022801101147Belt A5162146297001B 2800B228090938Belt A5062146296001B 2800 B32801201251Belt A5262146301001B 2800 B32801601668Belt A5303671021001B 2800 B32801601668Belt A5303671021001B 2800 I22801401459Belt A5262146301001B 2800 I22801501564Belt A5303671021001B 380033501301084Belt A5662146316001B 380043501601334Belt A5803671081001B 490043501601303Belt A5962146321001B 59005,54301801193Belt A7203671030002B 60005,5430140928Belt A7062146343002B 60007,54302001326Belt A7203671030002B 70007,5430140928Belt A7062146343002B 7000104302001326Belt A7203671030002B890020630200905Belt SPA 283222361005252ABAC aftermarket.indd 13List price29/09/11 09:36

14Miscellaneous Spare PartsMotors V230M/V230 - 400 T 50 Hz B3Order numberHPVoltPhasesType223611045322301mec 7162361161002230/4003mec 71623611560022301mec 8062361158002230/4003mec 8062261220002,52301mec 80622612170032301mec 9062261221003230/4003mec 8062261219003230/4003mec 9062161288004230/4003mec 10062261321005,5230/4003mec 11262261371007,5230/4003mec 132622614260010230/4003mec 132List priceElectric motors V400/700 - 50 HzABAC aftermarket.indd 14Order numberHPVoltPhasesType62261319005,5400/7003mec 11262261370007,5400/7003mec 132622614250010400/7003mec 132223610294515400/7003mec 160223610294620400/7003mec 160223610294725400/7003mec 160List price29/09/11 09:36

Piston Spare Parts Miscellaneous Spare Parts15Condensate DrainsCD1 - Manual condensate drainManual Condensate Drains are used for discharging condensate from filters and othervessels with 1/2’’ drain connections. In order to prevent condensate from becomingre-entrained in the air stream we recommend controlling the condensate level in filterbowl, through an automatic drain trap.CD2 - Internal automatic condensate drainIs primarily used in filters. Its task is the automatic discharge of condensate and eventualoil residuals. When the accumulated condensate exceeds to discharge level, the floatraises, opens the outlet and discharges condensate from the system. A manual emergencydrain allows the operator to manually drain the filter, and check the correct performance ofthe drainer.CD3 - Automatic condensate drainIt is applied when larger amounts of condensate (up to 300 l/h) must be automaticallydischarged from filters, pressure vessels and cyclone separators. It ensures reliableoperation up to 20 barg (290 psig). When the condensate exceeds the discharge level, thefloat rises, opens the discharge aperture and discharges condensate from the system. Werecommend the installation of the nipple, which improves the drainer performance.CD4 - Time controlled condensate drainThis is a condensate drain which allows the user to discharge condensate for a controlledtime and duration. Its purpose is draining accumulated condensate from filters or pressurevessels. It is adaptable to different applications, draining frequency and time.CD5 - Intelligent condensate drainIs used for the automatic draining of accumulated condensate from compressed airsystems. The basic principle is to drain only the condensate water not the compressed airpresent in the system. Condense water level is determined by an electronic sensor. Thebody is made of durable plastic housing, which protects electronics inside the device fromexternal harmful conditions.CD6 - Electronic condensate drainThe new generation of electronic condensate drains is used for the automatic discharge ofaccumulated condensate. The basic principle is to drain only the condensate water not thecompressed air present in the system. Condense water level is measured by an electronicsensor. The body is made of aluminium housing with plastic cover, which protectselectronics inside the device from external harmful conditions.Operatingpressure rangePurgeConneccapacitytionat 7 barPower ProtectionList pricesupplyclassOrder anual condensate drain- CD10-160-2321/2”---8973015418Internal automatic condensate drain CD20-160-2321/2”30,00--8973015419Automatic condensatedrain - CD30-200-2901/2”167,00--8973015417Nipple for drainer8973015419--1/2”--8973015420Time controlled condensate drain - CD40-160-2321/2” in 1/8” out240,0023050-60IP548973015421Intelligent condensatedrain - CD50-160-2321/2” in 1/8” out45,0023050-60IP548973015422Electronic condensatedrain - CD60-160-2321/2” in 1/8” out15,0023050-60IP54ABAC aftermarket.indd 1529/09/11 09:36

16Non return valveOrder numberDescription62107189001/2” M hose 1062107187001/2’’ M hose 10 (sx)62107192003/4” M hose 1062107193003/4” M 1/2” M62107191003/4” F 3/4” M62107185001” M 3/4” M62107183001” F 1” M62107188001/2” M hose 152236100077List price3/4” M hose 1522361000131 1/2” F62107175001” F 1” F22361008403/4” M hose 14Safety valveOrder numberDescription62107195001/4” - 8 bar / 1/4” - 8 bar 115 psi22361000791/4” adjustable 8-13 bar 115 psi6210719900certified 3/8” * 11 bar 159 psi2236100087approved 3/4” * 11 bar 159 psi2236100089approved 3/4” * 12 bar 174 psi2236100093approved 3/4” * 15 bar 217List price*Approvated by Italian ISPESLPressure gaugesOrder numberABAC aftermarket.indd 16Description6214333500Ø 50 rear 1/4”M scale 16 bar 232 psifor hobby models6214345000Ø 50 rear 1/4”M scale 20 bar 290 psi6214344700Ø 40 rear 1/8”M scale 12 bar 174 psifor pressure reducers micro mignonList price29/09/11 09:36

Piston Spare Parts Miscellaneous Spare Parts17Line valvesOrder numberDescription6210720200Line ball valve 1/2” M - 1/2”6210720300Line ball valve 3/4” M - 3/4” F2236100054Line ball valve 1” M - 1” F6231944200Line valve 1/2” M quick coupling6210717600Condensate drain valve 1/4”6210717700Condensate drain valve 3/8”List priceSolenoid valvesOrder numberDescription62107182003/8” V110/50 Hz22361004603/8” V230/50 Hz22361000141/2” V24/50 Hz22361004701/8” V24/50 Hz62107205003/8” V24/50 HzList priceAll the solenoid valves are normally open.Pressure reducersOrder numberABAC aftermarket.indd 17Description6214344100Micro pressure reducer 1/4”A with 1 line valve2236105537Mignon pressure reducer 3/8” with 1 line valve6214344200Mignon pressure reducer 3/8” with 2 line valve6214345100PU4 pressure reducer 1/2” with 2 line valveList price29/09/11 09:36

18Pressure switches and pressureswitches with magnetic overload cutoutOrder numberDescription6256396000Pressure switch 1 way 1/4” 1-phase6256397000Pressure switch 4 ways 3/8” 1-phase6256396100Pressure switch 1 way 3-phase2236100456Pressure switch with magnetic overload cutouthp3 V400/hp2 V230 4 - 6,3A6256396400Pressure switch with magnetic overload cutouthp4/5,5 V400/hp3 V230 6,3 - 10A6256396500Pressure switch with magnetic overload cutouthp 7,5 V400/hp4 V230 10 - 16A6256396300Pressure switch with magnetic overload cutouthp10 V400/hp5,5 V230 13 - 18A2236100452Pressure switch with magnetic overload cutouthp1,5/2 V400 4A6266370200Overload Motor Protection Kit HP 7,5 V230T6266370300Overload Motor Protection Kit HP 10 V230TList priceHoses and flexible hosesOrder numberDescription8973035281Flexible hose MT 0,5 1/2” for silent compressor4/49006245577900Flexible hose MT 0,5 3/4” m-f for silent compressor5/6/70008973035282Flexible hose MT 0,5 1” m-f for baseplatecompressor B7000/80002236109260Flexible hose MT 0,950 1”22361053375m. rubber hose quick couplingList priceKIT portable to stationary conversion kitOrder numberABAC aftermarket.indd 18Description2236102680Portable to stationary conversion kitfor lt. 100/150 tank2236102681Portable to stationary conversion kitfor lt. 200/300 tankList price29/09/11 09:36

Piston Spare Parts Miscellaneous Spare Parts19Motor pulleysOrder number Diameter mmABAC aftermarket.indd 19N. race/typeBore 1101A1962241795001401A16List price29/09/11 09:36

20Belt guardsOrder numberDescription2901323600Belt guard kit forB1900 / B2400 / B2500 / B2900 / B3000 / B28002901323595Belt guard kit for B2800I2901323596Belt guard kit for B4000 / 49002901323597Belt guard kit for B38002901323601Belt guard kit for B59002901323602Bel

ABAC mission is to extend the lifetime of your compressed air installation. Extend lifetime of your compressor Extend the lifetime of your compressor with ABAC Original Parts. Three reasons to use ABAC Original Parts 4 Three reasons to use ABAC Original Parts ABAC_aftermarket.indd 4 29/09/11 09:35

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