SERIES 200P And 250P - Aqua-Hot

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SecƟon #: TitleJourney in ComfortThank you for equipping your RV or home with an Aqua-Hot hydronic heating system!We value your business and are grateful for the trust you have placed with Aqua-Hot Heating Systems Inc. Our customers are our top priority and we are committed to providingbest-in-class products, service, and support.We understand how important comfort is to you as a recreational vehicle or manufactured home owner; therefore, we have designed a heating system to significantly improveall of your comfort levels. Additionally, the Aqua-Hot hydronic heating system is a lowemission, fuel efficient system that adds thousands of dollars in value to your RV orhome.We know you must be eager to get underway, but take time to read the entire Use &Care Guide and understand your Aqua-Hot unit. This guide should be maintained in legiblecondition and kept in a safe, accessible location for future review.Should you have any suggestions how we can better serve you, please do not hesitateto contact us at 800-685-4298 or 303-651-5500.The Aqua-Hot hydronic heating system is protected by the finest warranty in the industry (read it on page 21).IMPORTANT NOTE:x A qualified installer or service technician must perform equipment installation or service. Contact Aqua-Hot for Factory Authorized Service Centers or Certified Technicianslocated near you at, or call us at 800-685-4298 or303-651-5500.x Warranty work must be performed by an Aqua-Hot Factory Authorized Service Center.IMPORTANT NOTE:x Your on-product identity label contains specifications of your unit. Factory settingsmay be adjusted by the RV or home manufacturer, confirm final setting with yourdealer.x If the information in this guide is not followed exactly, a fire or explosion may result,causing property damage or personal injury. Aqua-Hot 200P & 250P Use & Care Guidep.3

SecƟon #: TitleJourney in ComfortComfort Zone #1: Comfortable Interior Heat.Get heat where you want it, when you want it! This Aqua-Hot system puts heat where you need it. Therefore, your interiortemperatures will be just right. Don’t hesitate to crank up the heat because the Aqua-Hot system doesn’t remove moisturefrom the air. From now on, you will have to blame the dry skin and itchy eyes on Mother Nature!Comfort Zone #2: Quiet OperationSay goodbye to rude awakenings from the forced air furnace, you’re an Aqua-Hot owner now! The Aqua-Hot is quiet when operating, so you’ll never have to turn up the TV, yell across the room, or have an interrupted night of sleep again due to yourheating system.Comfort Zone #3: Continuous, Hot WaterTake long, guilt free showers knowing there is no recovery time for the next shower or load of laundry. The freedom to take ashower when you want makes your experience feel much more like home.Comfort Zone #4: Low EmissionsAqua-Hot’s new low emission systems are fumeless and odorless. It’s good for you, good for your neighbor, and good for theenvironment.Comfort Zone #5: Over 200 Factory-Trained Service CentersYou won’t need to service your Aqua-Hot often, but when you do, you can be confident in our Certified Service Centers that areclose by and trained to assist you with all of your Aqua-Hot specific needs.Comfort Zone #6: Adds ValueThe NADA Recreational Vehicle Guide lists Aqua-Hot as adding thousands of dollars to the value of an RV. That value will payoff when it’s time to trade up or sell.Comfort Zone #7: Low Fuel CostsThere’s no need to burn propane each time heat or hot water is needed. The Aqua-Hot heats a boiler tank and uses the heatstored in the liquid of the boiler tank to provide interior heat. Aqua-Hot’s 250P uses TribridHot technology to power the AquaHot system by pulling heat from one or a combination of heat sources. Use the electric setting to keep the boiler tank up totemperature and for light heating needs, Use Propane only when colder conditions require or when using hot water.p. 4 Aqua-Hot 200P & 250P Use & Care Guide

SecƟon #: TitleContents and CautionsContentsCaution NotesContents and Cautions . 5Safety Precautions and Instructions . 6Aqua-Hot 200P Operation & Safety Product Decal . 7Aqua-Hot 250P Operation & Safety Product Decal . 8Aqua-Hot Component Locations . 9Aqua-Hot Hydronic Heating System Features .10Aqua-Hot Product Label Location.10As you read this Information, take particular noteof the NOTICE, CAUTION, WARNING andDANGER symbols when they appear. This information is important for safe and efficient use ofthe Aqua-Hot equipment.Operating InstructionsActivating the Aqua-Hot Heating System .11Aqua-Hot Burner and Electric Switches .11Interior Heating Operation .11Hot Water operation .11Aqua-Hot Operational Flow Chart .12NOTICE signals a situation where potential damage to the equipment could occur.MaintenanceMonthly Maintenance .13Replenishing the Antifreeze/Water Solution .13Annual Maintenance .13CAUTION signals a situation where potential harmor risk of minor or moderate injury could occur ifyou do not follow instructionsWinterization and DisinfectionWinterizing the Domestic Water Heating System .14De-Winterizing the Domestic Water Heating System .14Disinfecting the Domestic Water Heating System .14WARNING signals a hazardous situation wherepotential harm, risk of serious injury or deathcould result if you do not follow instructionsTroubleshootingGeneral Information .15Fluid Level Sensor .15AppendicesAppendix A: Antifreeze Types .16Appendix B: Antifreeze Mixture/Water Quality .16Appendix C: Antifreeze Terms and Mixture Ratio . 16-17Appendix D: Measuring Propylene GlycolUsing a Refractometer .18DANGER signals a situation where immediate riskof serious injury or death will result if you do notfollow instructionsNOTE: In addition, this manual may indicate anIMPORTANT NOTE that highlights information thatis especially important.Owner’s Service Log . 19-20WarrantyLimited Warranty Statement .21 Aqua-Hot 200P & 250P Use & Care Guidep.5

SecƟon#: TitleSafetyInstructions & PrecautionsThe Aqua-Hot Heating SystemIMPORTANT NOTE: Read all instructions before installingthis appliance.x Read this Installation Manual before installing or usingthe Aqua-Hot System to reduce the risk of injury to persons or damage to equipment.x The product identity label contains specifications of theunit, to what standard it has been tested, and important safety notices. ( See page 10 for location)x The Aqua-Hot must be installed in a compartment thatis closed off from living quarters and accessible onlyfrom outdoors.x Disconnect electric wiring to the Aqua-Hot System before welding or plasma cutting the RV or home to avoiddamage to equipment.x Air pressure to the tank must not exceed 20 PSI or willcause internal damage.x The Aqua-Hot’s exhaust is HOT and must be kept awayfrom heat sensitive material.x Use caution when working on or near the propane gassystem.x Propylene glycol based antifreeze “Generally Recognized as Safe” by the FDA must be utilized for antifreeze and water heating solution.x DO NOT connect the 12 Volt-DC power to the Aqua-Hotif the RV or home requires welding.x An interlock switch prevents the Aqua-Hot heater fromx At maximum operating temperatures, the coolant willoperating when the cover is not installed in the very hot and scalding hot vapor or coolant may result in serious burns or injury.x Should any additional assistance be needed, pleasex DO NOT activate the burner until the antifreeze andcontact the Product Application Department at 800685-4298 or 303-651-5500.water heating solution has been added to the boilertank to avoid serious damage to the heater.If this information in these instructions is not followedexactly, a fire or explosion may result causing propertydamage, personal injury, or death.x Do not store or use gasoline or other flammable vapors and liquids in the vicinity of this or any other appliance.x Contact the nearest gas supplier or qualified servicetechnician for repairs.x If you cannot reach a gas supplier or qualified servicetechnician, contact the nearest fire department.x Do not turn on the gas supply until the gas leak(s) hasbeen repaired.WHAT TO DO IF YOU SMELL GASx Evacuate all persons from the vehicle.x Shut off the gas supply at the gas container or source.x Do not touch any electrical switch or use any phone orradio in the vehicle.x Do not start the engine or electric generator (ifequipped).p. 6x Installation and service must be performed by a qualified installer, service agency, or gas supplier.The Aqua-Hot’s exhaust is HOT!x Do NOT park is areas where dry conditions exist (i.e.,grassy, dry fields).x Do NOT operate the burner inside an enclosed building.x The heater must be switched OFF when refueling. Aqua-Hot 200P & 250P Use & Care Guide

SecƟon#: Title200P SafetyInstruction& PrecautionsInsert Picture ofsafety label for200P here Aqua-Hot 200P & 250P Use & Care Guidep.7

SecƟon #: Title 250P Safety Instruction& PrecautionsInsert picture of safetylabel for 250P herep. 8 Aqua-Hot 200P & 250P Use & Care Guide

SecƟon #: TitleAqua-Hot Component LocationsCut-Away he Aqua-Hot tank and heating loop operate at 0.0 psi(zero pressure system). Air pressure applied to the tankMUST NOT exceed 20 psi. Excess pressure will result ininternal damage.142Domestic Cold Water InletDomestic Hot Water OutletPropane Inlet Ball Valve12V dc Wiring and HarnessExpansion Tank ConnectionHeating Zone Outlet PortHeating Zone Return PortHeating Zone Circulation PumpPropane Burner AssemblyPropane Burner ControllerDrain ValveTempering ValveAqua-Hot Boiler TankInterlock SwitchAccess Cover ScrewTank Stirring Solenoid Valve120VAC Connection (250P only)37591261610131115814 Aqua-Hot 200P & 250P Use & Care Guidep.9

SecƟon #: TitleAqua-Hot System FeaturesThe Aqua-Hot Heating System is a Low Emissions HydronicHeating System (heating with hot water) that significantlyimproves your level of comfort, decreases harmful emissions released into the atmosphere, and adds thousands ofdollars in value to your RV or home.The Aqua-Hot Heating System is two systems in one:1. Interior Heating System: provides quiet, comfortableinterior heat and even temperatures.2. Tank-less Hot Water System: provides a steady flow ofcontinuous hot water.NOTE: The productlabel is attached to theSide of the Aqua-Hotand provides a readyreference to specifications, test standards,and important safetynotices.The Aqua-Hot System is powered by TribridHot technologyand uses one or a combination of the following heatsources:1. The Burner: This is the Aqua-Hot’s most powerful heatsource. The burner must be on for the Aqua-Hot to provide continuous hot water. The burner must also be onfor the Aqua-Hot to provide interior heat.2. The 120-Volt AC Electric Element (Model 250P only):When plugged into shore power, the electric elementlets you use the power you are already paying for toprovide heat in mild conditions and meet your light dutyhot water needs (not included with 200P).Bring the Aqua-Hot up to Operating Temperature:Your Aqua-Hot hydronic heating system heats a water andantifreeze solution that is stored in the Aqua-Hot’s boilertank. This water and antifreeze solution must be up to operating temperature before the Aqua-Hot will provide interior heat or continuous hot water. To bring the Aqua-Hot up tooperating temperature, turn the burner switch to the ONposition. Depending on the ambient temperature, it maytake up to ten minutes for the Aqua-Hot’s water and antifreeze solution to reach operating temperature.Once the tank is up to operating temperature, the electricelement may be used to maintain the operating temperature and provide light duty hot water and interior heat. Thisavailable only on the 250P Model.For continuous hot water, or for heat in colder conditions,the burner must be on.NOTE: This Aqua-Hot product utilizes a propylene glycol based antifreeze and water heating solution. This propylene glycolbased solution is a boiler type antifreeze that is “Generally Recognized as Safe” (GRAS) by the FDA. For additional informationregarding this “GRAS” antifreeze product, see the Care & Maintenance Section of this guide, contact the Aqua-Hot HeatingSystems Technical Support Department at 1-800-685-4298, or visit the web site at 10 Aqua-Hot 200P & 250P Use & Care Guide

SecƟon #: TitleActivating TheAqua-Hot Heating SystemOperational Overview:The heating features are powered by a 12 Volt-DC propane burner. In addition to the propane burner, he 250Palso has a 120 Volt-AC electric heating element. Thesemaintain the temperature of the Aqua-Hot’s antifreeze andwater heating solution to provide hot water and interiorheat.x Propane Burner– The burner is the Aqua-Hot’s primaryand most powerful heat source. The burner providesfor all heating and hot water needs. It can be activatedby turning the burner switch in the ON position. Reference Figure belowx Electric (only on 250P) – The electric element is theAqua-Hot’s secondary heat source and can be usedwhen plugged into shore power. The electric elementprovides heat when moderate temperatures exist (50 For higher) and/or when there is a low demand for hotwater. It can be activated by turning the electric switchin the ON position. Reference Figure belowDo not operate the burner and/or electric element withoutthe antifreeze and water heating solution in the Aqua-Hot’sboiler tank. To do so will cause serious damage to theheater.Switches:The Aqua-Hot heating system is controlled byswitches, the burner switch and the electric element switch(The electric element switch is only on 250P). When one orboth switches are in the ON position, it will supply the necessary heat to the boiler tank. Keep in mind that the AquaHot must be at operating temperature for the heating zonesand hot water to function properly.Different manufacturers may use different types ofswitches. Please contact the dealer or manufacturer for theexact type, location, and switch operation.The Aqua-Hot’s exhaust is HOT! Do NOT park is areas wheredry conditions exist (i.e., grassy, dry fields). Do NOT operatethe burner inside an enclosed building. The heater must beswitched OFF when refueling.Interior Heating OperationControlling Heat Levels with Room Thermostat:When the Aqua-Hot is on and up to operating temperature (see previous page), and the interior room thermostat is set toheat, adjust the room thermostat to the desired temperature and it will automatically activate the Aqua-Hot’s heating functionsto maintain the desired interior temperature.Different manufacturers may use different types of thermostats. Please contact the dealer or manufacturer for the exacttype, location, and thermostat operation.Hot Water OperationUsing Hot Water:When the Aqua-Hot is on and up to operating temperature (see previous page), simply open a hot water faucet and a continuous supply of hot water will be present within a few seconds.The Aqua-Hot system is known as an tankless, continuous water heating system because hot water is not stored in a tank.Instead, when the burner and/or electric element switch (250P only) is ON and the Aqua-Hot is at operating temperature, thewater is automatically heated as it is being used. Remember, the burner must be on for continuous hot water. Aqua-Hot 200P & 250P Use & Care Guidep. 11

SecƟon #: TitleOperating InstructionsAqua-Hot Operational FlowchartHeat source is selected from the InteriorSwitch Panel.Burner is activated by theBurner switch.Electric Heating Element isactivated by the Electricswitch (250P only).The antifreeze and waterheating solution in the Boiler Tank heats to 190 F.Heating Zone Thermostatcalls for heat.A hot water faucet (e.g., kitchensink, shower, etc.) is opened.The heated antifreeze andwater heating solution flowsthrough the Hydronic Heating System transferringheat to the heat exchanger,which is then transferred tothe surrounding zone.Continuous hot water is suppliedto the faucet.The cooled antifreeze and waterheating solution is returned to theboiler tank to be reheated.p. 12 Aqua-Hot 200P & 250P Use & Care Guide

SecƟon #: TitleMaintenanceMaintenance ScheduleMonthly MaintenanceCheck the Aqua-Hot’s antifreeze and water heating solution to ensure that it is at the proper level. This can be accomplished by visually checking the coolant level in the Aqua-Hot’s Expansion Tank; reference Figure 3.Please note that the coolant level should be checkedONLY when the Aqua-Hot is at maximum operating temperature. This should be done IMMEDIATELY after the Burnercycles OFF.At maximum operating temperature, the antifreeze andwater heating solution should be at the level marked “HOT”on the Expansion Tank.Run the interior heating zones until you feel warm airblowing out the heat exchangers.Run the Burner once a month. This will ensure properoperation of the Burner.Replenishing the Antifreeze and WaterHeating SolutionIf the antifreeze and water heating solution needs replenishing, remove the Expansion Tank’s cap and fill theExpansion Tank to the “HOT” level mark. Replace the Expandion Tank’s cap.Reference Appendix A through C in order to determinethe correct ratio of antifreeze to water, the proper type ofantifreeze, and the water quality recommendations for theAqua-Hot Hydronic Heating System’s antifreeze and waterheating solution. Reference Appendix D for the proper tooland instructions for usage in measuring the system’s antifreeze mixture ratio.When the Aqua-Hot is at maximum operating temperature,the coolant will be very HOT! If the Aqua-Hot’s heating system is accessed, scalding by hot vapor or coolant couldresult. Before cleaning or servicing, disconnect all powersupplies.DO NOT operate the Burner and/or the Electric HeatingElement without the antifreeze and water heating solutionin the Aqua-Hot’s Boiler Tank. Doing so will cause seriousdamage to the heater.Propylene glycol that is “Generally Recognized as Safe” bythe FDA must be utilized for the antifreeze and water heating solution.NOTE: For additional information regarding this propyleneglycol-based, boiler-type antifreeze that has been “GenerallyRecognized as Safe” by the FDA, please reference AppendixA, contact Aqua-Hot Heating Systems Technical SupportDepartment at 1-800-685-4298, or visit the web site 3Annual MaintenanceRemove and clean the flame detector with a scotchbritepad. Reference the Aqua-Hot’s Service and Parts manualfor spare parts information and detailed replacement instructions. Contact the Aqua-Hot Heating Systems TechnicalSupport Department at 1-800-685-4298 for assistance.Otherwise, locate the nearest Aqua-Hot Service Center, orvisit the web site at Aqua-Hot 200P & 250P Use & Care GuideExpansionTank CapFluid will reachExpansion Tankline when HOTFluidLevelSensorp. 13

SecƟon #: TitleWinterizationWinterizing the Domestic Water Heating System:The Aqua-Hot’s Domestic Water Heating System must be

The Aqua-Hot System is powered by TribridHot technology and uses one or a combination of the following heat sources: 1. The Burner: This is the Aqua-Hot’s most powerful heat source. The burner must be on for the Aqua-Hot to pro-vide continuous hot water. The burner must also be on for the Aqua-Hot to provide interior heat. 2.

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