Live & Static Tooling

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Live & Static ToolingOKUMA CAPTAIN SERIES LATHESL370-M, L370-MW, L470-M, GENOS L-300M, GENOS L-200M

847-367-4800www.lyndexnikken.comSpecial Live Tool Inquiry FormFax: (847) 367-4815Email: inquiries@lyndexnikken.comFill in the form below and fax it to (847) 367-4815, or visit www.lyndexnikken.com and complete the formonline. Lyndex-Nikken engineers will help you to determine the best live tool for your application.Company NameAddressZip CityPhone E-mailPlease specify design configuration:Standard:1) straight2) 90º (reducer/speeder)Offset:1) straight2) 90 Saw Blade Holder:1) straight2) 90 Multi Output:1) straight2) 90 Offset Multi Output:1) straight2) 90 Adjustable Y straightAdjustable AngleFixed AnglePlease specify holding system and cutting tool specifications:Holding SystemPreferred type of holding system (ER, Shrink Fit, Shell Mill Arbor, etc.):Application and Cutting Tool SpecificationsType of material:Type and nature of application (milling, drilling, reaming, slitting, etc.):Size of cutter (diameter):Overall length of cutter:Flute length: Requested RPM: Requested torque:Coolant Requirements2External/Internal:Requested pressure capabilities:Number of nozzle ports:Coolant pipe design or configuration specifications:

847-367-4800www.lyndexnikken.comTable of ContentsOKUMA LIVE TOOLINGSpecial Live Tool Inquiry Form2Table of Contents3Live Tooling for Face Mount Turrets4Features and Technology5Live Tools for Okuma Genos L200-M 6-7Live Tools for Okuma Captain Series L370-M and Genos L300-M 8-10SpecialsCustom-made live tools can beengineered for your specificapplication. Please direct yourrequest to our office (seespecial live tool inquiry form).Our engineering staff is readyto assist you with your specifictooling needs.Live Tools for Okuma Captain Series L370-MW 11-12Live Tools for Okuma Captain Series L470-M13-15Lyndex-Nikken VDI30 Static Tool Holders16-19Lyndex-Nikken VDI40 Static Tool Holders20-24ER Series Collets and Tap Collets25-28Wrench Usage, Warranty and Service29Torque Wrench 303

847-367-4800www.lyndexnikken.comLive Tooling for Face Mount TurretsTurn Your Okuma Lathe intoa Precision Profit CenterAs a member of Partners in THINC, we work hand in hand withOkuma engineers at the Partners in THINC facility in Charlotte,NC. Not only are our live tools custom-engineered specifically forOkuma lathes, but also they are optimal application solutions basedon collaborative engineering.Alps/Lyndex-Nikken live tooling offers the latest technology you canexpect for turning operations. Designed and manufactured directlywith Okuma engineers in Japan, our live tools have features andbenefits unmatched by the competition. Gears, bearings, seals, everypart is built to provide the highest accuracy, rigidity and stability.With more than 30 years of tooling engineering and manufacturingexperience, Lyndex-Nikken live tooling will maximize the capabilitiesof your machine, and keep you far ahead of the global competition.We understand that exceptional quality is key to your business. Letthe manufacturers who share your philosophy in producing live toolsjoin you in doing what you do best - machining the highest qualityparts.Okuma Face Mount TurretParts inventory, maintenance andrepair, and rebuild services areavailable through Lyndex-Nikken.Enhanced with Alps/Lyndex-Nikken live tooling, your Okuma machinewill allow you to reduce cycle times, eliminate extra operations andachieve maximum efficiency.Commonly Referenced:Axial Live ToolsStraight Live ToolsZ-Axis Live ToolsCommonly Referenced:Radial Live Tools90 or Angle Live ToolsX-Axis Live ToolsLyndex-Nikken is an official OkumaLive Tool supplier and a member ofPartners in THINC.Lyndex-Nikken live tools aremanufactured by Alps Tool Co. Ltd.Part numbering structure for Live Tools1345L2Machine MakeMachine ModelOKL2OK42OKOKUMA678910111213 ER20X Tool Nose/OutputAxisER20X1415OFFStyle OFFL2GENOS L200-MER20ER20XOFFOffsetL3L370-M, MW, GENOS L300-MER32ER32ZADAdjustableL4L470-MER40ER40SUBSub SpindleMSMain Sub Opposite1617 C CoolantC

847-367-4800www.lyndexnikken.comLive Tooling for Okuma LathesFeatures and TechnologyAs an authorized OEM supplier to Okuma, Lyndex-Nikken live tools are designedand manufactured in conjunction with Okuma engineers at the factory in Japan.Protective Seals Labyrinth Seals - provide ahigh-pressure multi-barrierconstruction that preventscontaminants and coolantfrom entering the mainchamber.Gears for Stability Gear Pairing - hand-matched for each pair tominimize backlash. Gear Design - customground spiral bevel geartooth design maximizesdrive torque output andreduces tooth root stressallowing for more toollongevity. Gear Equilibrium placement of bearingsbalance torque stress evenlythrough input/output shafts.Eccentric Bearing NutTool Design and Engineering Ground Eccentric Nut - allows forfine accuracy and strong tool shankgripping capacity by preventingcollet twisting or rocking. Tool Body - manufactured from the highest tensile andcompression Nickel Chrome Molybdenum alloys. Runout - guarantee of under5-micron repeatability at collet nose. Drive Shafts - all features are ground on both the inputand output Chrome Molybdenum drive shafts to assureproper torque transmission and precision concentricity. Bearing Quality - only the highest precision ABEC 7angular contact bearings are used for smooth and highspeed rotation. Quality Control - all live tools go through a vigorous 60point final inspection to satisfy the highest expectations oflive tool performance.5

847-367-4800www.lyndexnikken.comOkuma GENOS L200-M - Live ToolsER20 Face/Drill Milling UnitPart #(new): OKL2-ER20ZClockwise InputClockwise OutputOkuma GENOS L200-MPart #(old): OK112-10002Unit: mm [inch]External orRadial/Inernal Coolant AxialExternalAxialMax.RPMGearRatioMax. TorqueOutput (N.m)Max.PressureCollet Size60001:114.01n/aER20ReplacementNutClutch KitSetting FixtureCoolant NozzleSpanner Wrenchfor NutNA20OK116-20100OK116-00100OK116-70020FK-5Please refer to pages 24-27 for details on ER Series Collets and ER Tap Collets.ER20 Face/Drill Milling UnitPart #(new): OKL2-ER20Z-C-2MPClockwise InputPart #(old): OK112-30000Clockwise OutputUnit: mm [inch]External orRadial/Inernal Coolant AxialInternalAxialMax.RPMGearRatioMax. TorqueOutput (N.m)Max.PressureCollet Size60001:114.011000 PSIER20This tool requires a minimum 20 micron filter and cannot be run dry.Please refer to pages 24-27 for details on ER Series Collets and ER Tap Collets.6ReplacementNutClutch KitSetting FixtureCoolant NozzleSpanner Wrenchfor NutNA20OK116-20100OK116-00100PM2B-1FK-5

847-367-4800www.lyndexnikken.comOkuma GENOS L200-M - Live ToolsER20 Drill/Milling UnitPart #(old): OK112-21000Clockwise OutputUnit: mm [inch]External orRadial/Inernal Coolant AxialExternalRadialMax.RPMGearRatioMax. TorqueOutput (N.m)Max.PressureCollet Size45001:115.3N/AER20ReplacementNutClutch KitSetting FixtureCoolant NozzleSpanner Wrenchfor NutNA20OK116-20100OK116-00100OK116-71070FK-5Okuma GENOS L200-MPart #(new): OKL2-ER20XClockwise InputPlease refer to pages 24-27 for details on ER Series Collets and ER Tap Collets.ER20 Drill/Milling UnitClockwise InputPart #(new): OKL2-ER20X-OFF-C-2MPPart #(old): OK112-18000Clockwise OutputUnit: mm [inch]External orRadial/Inernal Coolant AxialInternalRadialMax.RPMGearRatioMax. TorqueOutput (N.m)Max.PressureCollet Size50001:114.011000 PSIER20ReplacementNutClutch KitSetting FixtureCoolant NozzleSpanner Wrenchfor NutNA20OK116-20100OK116-00100PM2B-1FK-5This tool requires a minimum 20 micron filter and cannot be run dry.Please refer to pages 24-27 for details on ER Series Collets and ER Tap Collets.7

847-367-4800www.lyndexnikken.comOkuma Captain L370-M and GENOS L300-M - Live ToolsOD Drill/Milling UnitPart #(new): OKL3-ER32XClockwise InputPart #(old): OK101-14000Clockwise OutputUnit: mm [inch]2.756701.575401.14229Okuma Captain L370-Mand GENOS L300-M2.480631.772450.94524External orRadial/Inernal Coolant AxialExternalRadialMax.RPMGearRatioMax. TorqueOutputMax.PressureCollet Size45001:117.3 ft-lbs(24 N.m)1000 PSIER32(1/8” to tNutClutch KitSetting FixtureCoolant NozzleSpanner Wrenchfor 8Please refer to pages 24-27 for details on ER Series Collets and ER Tap Collets.OD Drill/Milling UnitClockwise InputPart #(new): OKL3-ER32X-C-7MP-MIMPart #(old): OK101-67000Clockwise 94524Unit: mm [inch]2.00851External orRadial/Inernal Coolant AxialInternalRadialMax.RPMGearRatioMax. TorqueOutputMax.PressureCollet Size45001:117.3 ft-lbs(24 N.m)1000 PSIER32(1/8” to 25/32”)This tool requires a minimum 20 micron filter and cannot be run dry.Please refer to pages 24-27 for details on ER Series Collets and ER Tap Collets.81.772451.77245ReplacementNutClutch KitSetting FixtureCoolant NozzleSpanner Wrenchfor NutOK105-00100OK116-20200OK116-00800PM2B-1FK-8

847-367-4800www.lyndexnikken.comOkuma Captain L370-M and GENOS L300-M - Live ToolsFace Drill/Milling UnitPart #(new): OKL3-ER32ZClockwise InputPart #(old): OK101-13000Clockwise OutputUnit: mm [inch]1.654421.575402.008511.10228External orRadial/Inernal Coolant AxialExternalAxialMax.RPMGearRatioMax. TorqueOutputMax.PressureCollet Size45001:117.3 ft-lbs(24 N.m)1000 PSIER32(1/8” to 25/32”)1.575401.57540ReplacementNutClutch KitSetting FixtureCoolant NozzleSpanner Wrenchfor 8Okuma Captain L370-Mand GENOS L300-M2.06752.51.142291.575402.73669.5232.3R 590.94524Please refer to pages 24-27 for details on ER Series Collets and ER Tap Collets.Face Drill/Milling UnitPart #(new): OKL3-ER32Z-C-7MPClockwise InputPart #(old): OK101-72000Clockwise OutputUnit: mm [inch]3.32784.51.654420.2055.201.10228External orRadial/Inernal Coolant AxialInternalAxialMax.RPMGearRatioMax. TorqueOutputMax.PressureCollet Size45001:117.3 ft-lbs(24 N.m)1000 PSIER32(1/8” to 590.945241.575401.57540ReplacementNutClutch KitSetting FixtureCoolant NozzleSpanner Wrenchfor NutOK105-00100OK116-20200OK116-00700PM2B-1 & EXTGSF-1-24FK-8This tool requires a minimum 20 micron filter and cannot be run dry.Please refer to pages 24-27 for details on ER Series Collets and ER Tap Collets.9

847-367-4800www.lyndexnikken.comOkuma Captain L370-M and GENOS L300-M - Live ToolsAdjustable HolderClockwise InputPart #(new): OKL3-ER20-ADPart #(old): OK101-73000Clockwise ax.RPMGearRatioMax. TorqueOutputMax.PressureCollet Size40001:17.37 ft-lbs(10 N.m)1000 PSIER20(1/16” to 1/2”)Please refer to pages 24-27 for details on ER Series Collets and ER Tap Collets.100.23661.732441.142291.57540Okuma Captain L370-Mand GENOS L300-M 90External orRadial/Inernal Coolant Axial1.811462.717691.575400.945243.2R 8 282Unit: mm [inch]1.51638.50ReplacementNutClutch KitWrench forSpindleHi-Q/ERAX20OK116-20200FK-72.52064Coolant NozzlePA-6/PB-6/PH-6/PAP CU6x4x130Spanner Wrenchfor NutE20AX

847-367-4800www.lyndexnikken.comOkuma Captain L370-MW - Live ToolsFace Drill/Milling Unit - MainPart #(old): OK109-130012.717690.748192.36260Unit: mm wise Output1.772454.961126External orRadial/Inernal Coolant AxialExternalOffset(M)Max.RPMGearRatioMax. TorqueOutputMax.PressureCollet Size45001:117.3 ft-lbs(24 N.m)1000 PSIER32(1/8” to tNutClutch KitSetting FixtureCoolant NozzleSpanner Wrenchfor NutNA32OK116-20200OK116-00500OK116-70060FK-8Please refer to pages 24-27 for details on ER Series Collets and ER Tap Collets.Face Drill/Milling Unit - SubPart #(old): OK109-14001Unit: mm 400.945240.74819Counter Clockwise Output7.717196Part #(new): OKL3-ER32Z-OFSClockwise InputOkuma Captain L370-MWPart #(new): OKL3-ER32Z-OFMClockwise Input2.008511.102284.173106External orRadial/Inernal Coolant AxialExternalAxialMax.RPMGearRatioMax. TorqueOutputMax.PressureCollet Size45001:117.3 ft-lbs(24 N.m)1000 PSIER32(1/8” to 25/32”)3.34685ReplacementNutClutch KitSetting FixtureCoolant NozzleSpanner Wrenchfor NutNA32OK116-20200OK116-01900OK116-70060FK-8Please refer to pages 24-27 for details on ER Series Collets and ER Tap Collets.11

847-367-4800www.lyndexnikken.comOkuma Captain L370-MW - Live ToolsFace Drill/Milling Unit - DoublePart #(new): OKL3-ER32Z-OFMSPart #(old): OK109-150010.74819Unit: mm [inch]2.835721.772452.717691.10228Okuma Captain L370-MWExternal orRadial/Inernal Coolant AxialExternalOffset(D)Max.RPMGearRatioMax. TorqueOutputMax.PressureCollet Size45001:117.3 ft-lbs(24 N.m)1000 PSIER32(1/8” to 25/32”)ReplacementNutNA326.5751671.10228Clutch 400.945241.77245Setting Fixture1.57540Coolant NozzleOK116-20200 OK116-00500main: OK116-70290sub: OK116-70250plug: OK116-70090Spanner Wrenchfor NutFK-8On the main spindle, the clutch shaft and the collet shaft rotate in the same direction; on the sub spindle, they rotate in opposite directions.Please refer to pages 24-27 for details on ER Series Collets and ER Tap Collets.OD Drill/Milling UnitPart #(new): OKL3-ER32XClockwise InputPart #(old): OK101-14000Clockwise OutputUnit: mm ternal orRadial/Inernal Coolant AxialExternalRadialMax.RPMGearRatioMax. TorqueOutputMax.PressureCollet Size45001:117.3 ft-lbs(24 N.m)1000 PSIER32(1/8” to 25/32”)Please refer to pages 24-27 for details on ER Series Collets and ER Tap ntNutClutch KitSetting FixtureCoolant NozzleSpanner Wrenchfor 8

847-367-4800www.lyndexnikken.comOkuma Captain L470-M - Live ToolsOD Drill/Milling UnitPart #(new): OKL4-ER40XClockwise InputPart #(old): OK102-18000Clockwise OutputUnit: mm 26032External orRadial/Inernal Coolant AxialExternalRadialMax.RPMGearRatioMax. TorqueOutputMax.PressureCollet Size30001:126.0 ft-lbs(35.3 N.m)1000 PSIER40(5/32” to lutch KitSetting FixtureCoolant NozzleSpanner Wrenchfor 9Please refer to pages 24-27 for details on ER Series Collets and ER Tap Collets.OD Drill/Milling UnitPart #(old): OK102-23000Clockwise Output1.96950Unit: mm [inch]3.150801.378351.575403.68193.501.96950Okuma Captain L470-MPart #(new): OKL4-ER40X-C-7MPClockwise Input1.26032External orRadial/Inernal Coolant AxialInternalRadialMax.RPMGearRatioMax. TorqueOutputMax.PressureCollet Size30001:126.0 ft-lbs(35.3 N.m)1000 PSIER40(5/32” to lutch KitSetting FixtureCoolant NozzleSpanner Wrenchfor 9This tool requires a minimum 20 micron filter and cannot be run dry.Please refer to pages 24-27 for details on ER Series Collets and ER Tap Collets.13

847-367-4800www.lyndexnikken.comOkuma Captain L470-M - Live ToolsFace Drill/Milling UnitPart #(new): OKL4-ER40ZClockwise InputPart #(old): OK102-17000Clockwise OutputUnit: mm [inch]1.969502.559651.230R31.25NUT RAD.1.575401.20130.50External orRadial/Inernal Coolant 032Max.RPMGearRatioMax. TorqueOutputMax.PressureCollet Size30001:126.0 ft-lbs(35.3 N.m)1000 PSIER40(5/32” to 1”)1.575401.57540ReplacementNutClutch KitSetting FixtureCoolant NozzleSpanner Wrenchfor 9Face Drill/Milling UnitPart #(new): OKL4-ER40Z-C-7MPClockwise InputPart #(old): OK102-22000Clockwise OutputUnit: mm [inch]3.543901.969501.230R31.25NUT RAD.InternalAxialMax.RPMGearRatioMax. TorqueOutputMax.PressureCollet Size30001:126.0 ft-lbs(35.3 N.m)1000 PSIER40(5/32” to 1”)This tool requires a minimum 20 micron filter and cannot be run dry.Please refer to pages 24-27 for details on ER Series Collets and ER Tap Collets.141.575400.11831.575401.20130.50External orRadial/Inernal Coolant Axial2.362602.717691.378351.260321.57540Okuma Captain L470-MPlease refer to pages 24-27 for details on ER Series Collets and ER Tap Collets.1.57540ReplacementNutClutch KitSetting FixtureCoolant NozzleSpanner Wrenchfor 9

847-367-4800www.lyndexnikken.comAdjustable HolderPart #(new): OKL4-ER20-ADOkuma Captain L470-M - Live ToolsClockwise InputPart #(old): OK102-24000Clockwise OutputUnit: mm 11.811464.0161020.23662.717691.575401.26032 90External orRadial/Inernal Coolant AxialExternalAdjustableMax.RPMGearRatioMax. TorqueOutputMax.PressureCollet Size40001:17.37 ft-lbs(10 N.m)1000 PSIER20(1/16” to 1/2”)ReplacementNutClutch KitWrench ant NozzlePA-6/PB-6/PH-6/PAP CU6x4x1302.52064Spanner Wrenchfor NutE20AXOkuma Captain L470-MPlease refer to pages 24-27 for details on ER Series Collets and ER Tap Collets.15

847-367-4800www.lyndexnikken.comPart #: VDI30-OD75X-B2Lyndex-Nikken VDI30 Static Tool HoldersLeft Hand Short Radial Turning ToolUnit: mm [inch]Part #: VDI30-OD20MX-B2Left Hand Short Radial Turning ToolUnit: mm [inch]Part #: VDI30-OD75X-LG-B6Left Hand Long Radial Turning ToolUnit: mm [inch]Part #: VDI30-OD20MX-LG-B6Left Hand Long Radial Turning ToolUnit: mm [inch]Part #: VDI30-OD75X-LG-OHB8Left Hand Long Inverted Radial Turning ToolUnit: mm [inch]16

847-367-4800www.lyndexnikken.comPart #: VDI30-OD20MX-LG-OHB8Lyndex-Nikken VDI30 Static Tool HoldersLeft Hand Long Inverted Radial Turning ToolUnit: mm [inch]Part #: VDI30-OD75X-OHB4Left Hand Short Inverted Radial Turning ToolUnit: mm [inch]Part #: VDI30-OD20MX-OHB4Left Hand Short Inverted Radial Turning ToolUnit: mm [inch]Part #: VDI30-ID75Z-C2Left Hand Axial Turning ToolUnit: mm [inch]Part #: VDI30-ID20MZ-C2Left Hand Axial Turning ToolUnit: mm [inch]17

847-367-4800www.lyndexnikken.comLyndex-Nikken VDI30 Static Tool HoldersPart #: VDI30-ID75Z-OHC4Left Hand Inverted Axial Turning ToolUnit: mm [inch]Part #: VDI30-ID20MZ-OHC4Left Hand Inverted Axial Turning ToolUnit: mm [inch]Part #: VDI30-BG12Z-C-E2Double External Coolant Flow Boring Bar HolderUnit: mm [inch]Part #: VDI30-BG32MZ-C-E2Double External Coolant Flow Boring Bar HolderUnit: mm [inch]Part #: VDI30-CO26MX-LHCut Off ToolUnit: mm [inch]18

847-367-4800www.lyndexnikken.comPart #: VDI30-CO26MX-OHLHLyndex-Nikken VDI30 Static Tool HoldersCut Off ToolUnit: mm [inch]Part #: VDI30-ER25Z-E4ER E4 DIN 6499Unit: mm [inch]Part #: VDI30-ER32Z-E4ER E4 DIN 6499Unit: mm [inch]Part #: VDI30-PLUGProtection PlugUnit: mm [inch]19

847-367-4800www.lyndexnikken.comPart #: VDI40-OD10X-B2Lyndex-Nikken VDI40 Static Tool HoldersLeft Hand Short Radial Turning ToolUnit: mm [inch]Part #: VDI40-OD25MX-B2Left Hand Short Radial Turning ToolUnit: mm [inch]Part #: VDI40-OD10X-LG-B6Left Hand Long Radial Turning ToolUnit: mm [inch]Part #: VDI40-OD25MX-LG-B6Left Hand Long Radial Turning ToolUnit: mm [inch]Part #: VDI40-OD10X-OHB4Left Hand Short Inverted Radial Turning ToolUnit: mm [inch]20

847-367-4800www.lyndexnikken.comPart #: VDI40-OD25MX-OHB4Lyndex-Nikken VDI40 Static Tool HoldersLeft Hand Short Inverted Radial Turning ToolUnit: mm [inch]Part #: VDI40-OD10X-LG-OHB8Left Hand Long Inverted Radial Turning ToolUnit: mm [inch]Part #: VDI40-OD25MX-LG-OHB8Left Hand Long Inverted Radial Turning ToolUnit: mm [inch]Part #: VDI40-ID10Z-C2Left Hand Axial Turning ToolUnit: mm [inch]Part #: VDI40-ID25MZ-C2Left Hand Axial Turning ToolUnit: mm [inch]21

847-367-4800www.lyndexnikken.comPart #: VDI40-ID10Z-OHC4Lyndex-Nikken VDI40 Static Tool HoldersLeft Hand Inverted Axial Turning ToolUnit: mm [inch]Part #: VDI40-ID25MZ-OHC4Left Hand Inverted Axial Turning ToolUnit: mm [inch]Part #: VDI40-BG12Z-C-E2Double External Coolant Flow Boring Bar HolderUnit: mm [inch]Part #: VDI40-BG32MZ-C-E2Double Extern

Turn Your Okuma Lathe into a Precision Profit Center As a member of Partners in THINC, we work hand in hand with Okuma engineers at the Partners in THINC facility in Charlotte, NC. Not only are our live tools custom-engineered specifically for Okuma lathes, but also they are optimal application solutions based on collaborative engineering.

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