Transmission Replacement - JustAnswer

3y ago
39 Views
3 Downloads
860.86 KB
11 Pages
Last View : 1m ago
Last Download : 6m ago
Upload by : Mika Lloyd
Transcription

2004 Chevrolet Aveo - Transmissions Manual Transmission Manual Transmission - D16 Re. Page 1 of 112004 Chevrolet Aveo : Transmissions Manual Transmission Manual Transmission - D16 Repair Instructions Transmission ReplacementTransmission ReplacementTRANSMISSION REPLACEMENTTools RequiredJ 28467-B (Image 1) (DW 117) Engine Support FixtureRemoval ProcedureClick to Enlarge1.Install the J 28467-B (Image 1) .2.Remove the battery and battery tray. Refer to Battery and BatteryTray Replacement in Engine Electrical.3.Remove the shift linkage assembly. Refer to Shift LinkageAdjustment .4.Remove the drive axle shaft. Refer to Front Drive Axle Inner ShaftReplacement in Front Drive 00osi245j5w0ln3h))/Repair/FreshView.aspx?key 6k.1/16/2015

2004 Chevrolet Aveo - Transmissions Manual Transmission Manual Transmission - D16 Re. Page 2 of 11Click to Enlarge5.Disconnect the backup lamp switch electrical connector.6.Disconnect the speedometer speed sensor electrical connector.Click to Enlarge7.Remove the clutch release cylinder retaining bolts and the clutchrelease tw5500osi245j5w0ln3h))/Repair/FreshView.aspx?key 6k.1/16/2015

2004 Chevrolet Aveo - Transmissions Manual Transmission Manual Transmission - D16 Re. Page 3 of 11Click to Enlarge8.Remove the damping block connection nut and bolt.9.Remove the 3 rear mounting bracket bolts.10.Remove the rear mounting bracket from the transaxle.Click to Enlarge11.Remove the 2 rear damping block retaining bolts.12.Remove the rear damping block from the front cross 5500osi245j5w0ln3h))/Repair/FreshView.aspx?key 6k.1/16/2015

2004 Chevrolet Aveo - Transmissions Manual Transmission Manual Transmission - D16 Re. Page 4 of 11Click to Enlarge13.Remove the 2 cage retaining bolts.14.Remove the 3 transaxle upper mounting bracket bolts.15.Remove the upper mounting bracket and cage.Click to Enlarge16.Remove the 3 transaxle upper retaining 500osi245j5w0ln3h))/Repair/FreshView.aspx?key 6k.1/16/2015

2004 Chevrolet Aveo - Transmissions Manual Transmission Manual Transmission - D16 Re. Page 5 of 11Click to Enlarge17.Support the transaxle with a transaxle support jack.Click to Enlarge18.Remove the 7 transaxle lower retaining 500osi245j5w0ln3h))/Repair/FreshView.aspx?key 6k.1/16/2015

2004 Chevrolet Aveo - Transmissions Manual Transmission Manual Transmission - D16 Re. Page 6 of 11Click to EnlargeNOTEImportant: Rest the transaxle only in an upright position19.Remove the transaxle.20.Slide the transaxle sideways away from the engine block.21.Lower the transaxle.Installation ProcedureClick to Enlarge1.Support the transaxle with a transaxle support 00osi245j5w0ln3h))/Repair/FreshView.aspx?key 6k.1/16/2015

2004 Chevrolet Aveo - Transmissions Manual Transmission Manual Transmission - D16 Re. Page 7 of 112.Install the transaxle by inserting the transaxle input shaft into theclutch disc and sliding the transaxle sideways into the engine block.NOTENotice: Refer to Fastener Notice (Refer To List 1) in thePreface section.Click to Enlarge3.Install the 7 transaxle lower retaining bolts.Tighten Tighten the transaxle lower retaining bolts to 73 N·m (54 lb ft). Tighten the transaxle lower retaining bolt to 31 N·m (23 lb ft). Tighten the transaxle lower retaining bolt to 21 N·m (15 lb 0osi245j5w0ln3h))/Repair/FreshView.aspx?key 6k.1/16/2015

2004 Chevrolet Aveo - Transmissions Manual Transmission Manual Transmission - D16 Re. Page 8 of 11Click to Enlarge4.Install the three transaxle upper retaining bolts.TightenTighten the transaxle upper retaining bolts to 73 N·m (54 lb ft).Click to Enlarge5.Install the cage retaining bolt and cage.6.Install the three transaxle upper mounting bracket bolts and bracket.TightenTighten the transaxle upper mounting bracket bolts to 60 N·m (44 lbft).Click to 5500osi245j5w0ln3h))/Repair/FreshView.aspx?key 6k.1/16/2015

2004 Chevrolet Aveo - Transmissions Manual Transmission Manual Transmission - D16 Re. Page 9 of 117.Install the 2 rear damping block retaining bolts.TightenTighten the rear damping block retaining bolts to 55 N·m (41 lb ft).8.Install the rear damping block from the front cross member.Click to Enlarge9.Install the 3 rear mounting bracket bolts and the bracket.TightenTighten the rear mounting bracket bolts to 80 N·m (59 lb ft).10.Install the damping block connection nut and bolt.TightenTighten the damping block connection nut and bolt to 80 N·m (59 lbft).Click to 5500osi245j5w0ln3h))/Repair/FreshView.aspx?key 6k.1/16/2015

2004 Chevrolet Aveo - Transmissions Manual Transmission Manual Transmission - D16 .11.Page 10 of 11Install the clutch release cylinder retaining bolts and the clutch releasecylinder.TightenTighten the clutch release cylinder retaining bolts to 20 N·m (15 lb ft).Click to Enlarge12.Connect the speedometer speed sensor electrical connector.13.Connect the backup lamp switch electrical connector.Click to 5500osi245j5w0ln3h))/Repair/FreshView.aspx?key 6k.1/16/2015

2004 Chevrolet Aveo - Transmissions Manual Transmission Manual Transmission - D16 .14.Remove the J 28467-B (Image 1) .15.Install the drive axle shaft. Refer to Front Drive Axle Inner ShaftReplacement in Front Drive Axle.16.Install the shift linkage assembly. Refer to Shift Control LinkageReplacement .17.Install the battery and battery tray. Refer to Battery and Battery TrayReplacement in Engine Electrical.18.Inspect the fluid level. Refer to Transmission Fluid LevelInspection .Page 11 of 11REFERED IMAGES LIST:REFER TO LIST:(Image 1) J 28467-BList 1 Preface / Cautions And Notices / Introduction / Fastener Notice Unsorted / Fastener 500osi245j5w0ln3h))/Repair/FreshView.aspx?key 6k.1/16/2015

2004 Chevrolet Aveo : Transmissions Manual Transmission Manual Transmission -D16 Repair Instructions Transmission Replacement Transmission Replacement

Related Documents:

Disassemble & Assemble Torque Converter Start By: a. remove engine, transmission and transfer gears b. separation of engine from transmission 1. Remove the transmission control valve from the body of the transmission. Install tool (B) on the transmission control valve porting. 2. Remove the large O-ring seal (1) from the torque converter .

ZF Transmission Service Manual 5 2 Transmission System 2.1 Transmission Introduction 2.1.1 General Overview of the Transmission The ZF power gearshift transmission is composed of the hydraulic torque converter and rear-mounted countershaft transmission with multi-sheet friction clutch. The SDLG 938L、

VWvortex Forums Golf IV & Jetta IV DIY - MKIV VR6 Transmission Removal / Clutch Replacement [Archived] FaelinGL Member Offline Member Since 11-27-2004 854 posts Charlotte NC 2000 Jetta VR6, 150k and counting. DIY - MKIV VR6 Transmission Removal / Clutch Replacement « » 1:34 AM 7-9-2006 DIY - MKIV 12v VR6 Tranny Removal / Clutch Replacement

Electricity Transmission . discussion of state transmission policies. Because so many of these policies relate to permitting and siting transmission facilities, much of the policy discussion focuses on transmission siting. A Quick History . Growth of the Transmission System . The 19. th. century inventors who first began to harness electricity .

E4OD / 4R100 / C6 Rear connector on transmission AXOD / AXODE (AX4S) / AX4N Bottom connector on transmission CD4E Connector by pump, farthest from the bell housing of the transmission CHRYSLER PRODUCTS A500 / A518 / A618 Rear connector on the transmission A670 (A404) / A606 Top line on transmission

ON-VEHICLE REPAIR VALVE BODY REMOVAL 1. CLEAN TRANSMISSION EXTERIOR To help prevent contamination, clean the exterior of the transmission. 2. DRAIN TRANSMISSION FLUID Using SST, remove the drain plug and the fluid into suitable container. SST 09043-38100 3. REMOVE OIL PAN AND GASKET

tensive experimental study we have conducted to compare the performance of our partial replacement and the alternative total replacement strategies in a variety of scenarios. The results show that in most cases especially when the cache size is medium, the partial replacement strategy outperforms the total replacement strat-

realizes a functional behavior of a logic system from a given description (stated in form of verbal statements, truth table, K-map, state diagram, etc.) Example : Synthesize a logic function that realizes the following truth table. Use AND, OR, and NOT gates Figure 2.15. A function to be synthesized. Chapter 2-14 Synthesis of digital circuits f (a) Canonical sum-of-products f (b) Minimal-cost .