Indmar Operator’s Manual
OME0502-11 CoverC OM0502-05 Cover.qxd 4/20/10 3:34 PM Page 1The first production inboard equipped with catalytic converters.5400 Old Millington Road Millington, TN 38053w w w. i n d m a r. c o mPart No. OME0502-11Ken Cook Co.Operator ’s ManualPrinted in U.S.A.
OME0502-11 CoverC OM0502-05 Cover.qxd 4/20/10 3:34 PM Page 2Date of Purchase: Owner Name:Address: City:State/Province: Zip/Postal Code: Country:Engine Serial Number: Transmission Serial Number:PROPOSITION 65WARNINGThe engine exhaust from this productcontains chemicals known to theState of California to cause cancer, birthdefects or other reproductive harm.10-20 Hour ServiceDate: Hours:By:Every 100 Hour ServiceDate: Hours:By:Every 300 Hour/Annual ServiceDate: Hours:By:Every 50 (25) Hour ServiceDate: Hours:By:Date: Hours:By:Date: Hours:By:Date: Hours:By:Date: Hours:By:Date: Hours:By:Date: Hours:By:Date: Hours:By:Date: Hours:By:Date: Hours:By:Date: Hours:By:Date: Hours:By:Every 2 Year ServiceDate: Hours:By:Date: Hours:By:Date: Hours:By:Date: Hours:By:Date: Hours:By:Date: Hours:By:Date: Hours:By:Date: Hours:By:Date: Hours:By:Date: Hours:By:Date: Hours:By:Date: Hours:By:
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OME0502-11 Body OM0502-05 Body.qxd 6/3/10 10:45 AM Page iIMPORTANT SAFETY INFORMATIONThroughout this manual, specific precautions and symbols identify safety related information.!The Safety Alert Symbol means ATTENTION!BECOME ALERT! YOUR SAFETY IS INVOLVED!!!Indicates the presence of a hazard whichWILL cause SEVERE injury, death or substantial property damage.Indicates the presence of a hazard whichCAN cause SEVERE injury, death or substantial property damage.Indmar Marine EnginesIndicates the presence of a hazard whichWILL or CAN cause MINOR or MODERATEpersonal injury or property damage.NOTICEIndicates installation, operation or maintenance information which is important but not hazard-related.The precautions listed in this manual and on the engineor boat are not all-inclusive. If a procedure, method, toolor part is not specifically recommended, you must satisfyyourself that it is safe for you and others, and that theengine or boat will not be damaged or made unsafe as aresult of your decision.i
OME0502-11 Body OM0502-05 Body.qxd 6/3/10 10:45 AM Page iiENGINES COVEREDThe information in this manual applies to the following engine models:5.7L CarburetedIndmar 5.7L Vortec350 Carb Jet5.7L Electronic Fuel InjectedAxis AR335**Indmar 5.7L MPFIIndmar Assault 325Malibu 5.7L LCRMasterCraft 5.7L RTP-1Indmar 5.7L HO*Indmar Assault 350*Malibu Monsoon*MasterCraft MCX*6.0L Multi Port Fuel InjectedIndmar LS2*Indmar L96*MasterCraft LY6* / L96*Malibu L96*6.2L Multi Port Fuel InjectedAxis Raptor 400**383 Indmar MPI*Indmar LSAMalibu LS3Malibu LSAMasterCraft LSA7.0L EnginesMalibu LS77.4 Liter EnginesIndmar 454 Carbureted8.1L EnginesIndmar 8.1L Vortec MPFIMalibu 8.1L Vortec MPFIMasterCraft 8.1L Vortec MPFI8.2L EnginesIndmar 502 Carbureted* Engines equipped with ETX-Cat catalytic converters.** Available with ETX-Cat catalytic converters.iiIndmar Marine Engines
OME0502-11 Body OM0502-05 Body.qxd 6/3/10 10:45 AM Page iiiWELCOMEDear Indmar Marine Engine Owner,Thank you for selecting a boat powered by an Indmar Marine Engine. Indmar is proud to provide the powerto the best boat companies in the business and we hope that pride shows in the quality of our products. Inthe unlikely event that you have a defect related problem with your boat’s engine / drive train, you canrest assured knowing that it is backed by our industry leading 3-year factory backed warranty coverage.This is another exciting year for Indmar and for the marine industry. Indmar has expanded its line ofmarine inboard engines equipped with catalytic converters. Indmar’s ETX/CAT system reduces exhaust emissions, including carbon monoxide (CO), to provide a cleaner and safer boating experience for you and yourfamily. ETX/CAT is standard on all 2011 model 5.7L, 6.0L and 6.2L Electronic Fuel Injected (EFI) enginesbuilt after January 1, 2011.If you have any questions concerning your engine that are not covered in this manual, please feel welcometo contact Indmar Customer Service at (901) 353-9930 or visit our website, www.indmar.com, and submityour question.Thanks again for choosing an Indmar powered boat. We wish you safe, trouble-free boating.Sincerely,Team IndmarIndmar Marine Enginesiii
OME0502-11 Body OM0502-05 Body.qxd 6/3/10 10:45 AM Page ivINDMAR MARINE ENGINES COMPANY MISSIONTo produce the world’s finest, most advanced and most dependablegasoline inboard marine engines at the best possible price,while respecting the needs of our employees, customers, vendorsand the precious environment we share.ivIndmar Marine Engines
OME0502-11 Body OM0502-05 Body.qxd 6/3/10 10:45 AM Page vTABLE OF CONTENTSIntroduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . viiChapter 1: First Time Operation and Break-In . . . . . . . . . . . . . . . 1-1First Time Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1-1Chapter 2: General Operations and Warnings . . . . . . . . . . . . . . . 2-1Chapter 3: Engine Starting Procedures . . . . . . . . . . . . . . . . . . . . . 3-1How to Start Your Engine . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-1If Engine Does Not Start . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-3How to Clear the Engine . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-3Engine Restart . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-4Chapter 4: Normal Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-1Daily Routine . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4-1Operating the Controls . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4-2Unusual Vibration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4-3Fuel System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4-4Battery . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4-4“Service Required” or “Check Engine” Indicator(EFI Engines Only) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4-5Check Transmission Light . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4-6Engine Cooling . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4-6Exhaust Hoses . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4-7Selecting a Propeller . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4-8Indmar Marine Enginesv
OME0502-11 Body OM0502-05 Body.qxd 6/3/10 10:45 AM Page viChapter 5: Fuel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-1What Type of Gasoline to Use . . . . . . . . . . . . . . . . . . . . . . . . . .5-1Using Oxygenated Fuels or Fuels with Alcohol . . . . . . . . . . . .5-2Fuels in Other Countries . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5-3Chapter 6: Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-1General Service Notes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6-1Engine Oil . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6-4Engine Flame Arrestor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6-9Engine Cooling . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6-9Internal (Cooling System) Care . . . . . . . . . . . . . . . . . . . . . . . .6-12Ignition Timing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6-15Fuel System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6-15Carburetor Adjustments . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6-16Transmission . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6-16Electrical System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6-19Wiring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6-20Chapter 7: Storage and Winter Lay-up . . . . . . . . . . . . . . . . . . . . . 7-1General Preparation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7-2Reactivating Engine After Extended Storage . . . . . . . . . . . . . .7-8Chapter 8: Troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-1Appendix A – Maintenance Components and Fluids . . . . . . . . . .A-1Appendix B – Engine Specifications . . . . . . . . . . . . . . . . . . . . . . . B-1Appendix C – Limited Warranty . . . . . . . . . . . . . . . . . . . . . . . . . . C-1viIndmar Marine Engines
OME0502-11 Body OM0502-05 Body.qxd 6/3/10 10:45 AM Page viiINTRODUCTIONThis manual will acquaint you with basic informationneeded to safely operate and maintain your Indmarengine. We suggest you and all other operators read theentire manual before using your boat.EMISSIONSLABELWe recommend you contact your Indmar dealer for allengine service. Certified Indmar Technicians are trained.They have current specifications, parts and the specialequipment needed to service your Indmar engine anddrive line. To find your nearest Indmar dealer, please call(901) 353-9930 or visit our website at www.indmar.com.To ensure that the proper information is available, notethe six digit engine serial number. Your dealer shouldhave written the engine serial number on the inside backcover of this manual. The serial number is stamped onthe engine block; see Figure 1.1 for locations. The serialnumber also appears on the emissions label at the rearof the engine and on several stick-on tags that areattached to major engine components.Indmar Marine EnginesINDM-A001Figure 1.1 – Serial Number Locationsvii
OME0502-11 Body OM0502-05 Body.qxd 6/3/10 10:45 AM Page viiiComplete your warranty registration today!The Federal Boat Safety Act of 1971 requires registrations of marine products sold in the United States bemaintained by the manufacturer and dealers of thoseproducts. Your dealer should have completed yourwarranty registration to comply with federal regulations.This registration enables us to contact you, if it shouldbecome necessary, to change or improve your product.The engine serial number is stamped into the blockand should also be written on the inside of the backcover of this manual. Always retain a copy of the serialnumber for your personal records.Warranty registration must be received within 10 daysafter date of purchase by the first owner. If your engine isnot registered, all warranties may be void.viiiIndmar Marine Engines
OME0502-11 Body OM0502-05 Body.qxd 6/3/10 10:45 AM Page ixWarranty Registration TransferThe remainder of the engine warranty is transferable to asecond or subsequent owner. Warranty transfers mustbe completed within 10 days of the transfer of ownership.If the trade-in and resale is handled by an authorizedIndmar dealer, the dealer must fill out the warranty registration transfer form and send it and other paperworkspecified along with the warranty transfer fee (currently 200.00) and the transfer will be processed on approvalby Indmar.If the sale of the boat is from a private owner to anotherindividual, the engine package must be inspected, at theseller or purchaser’s expense, and the Inspection Form,Warranty Transfer Form, specified paperwork and transfer fee (currently 200.00) and the transfer will beprocessed on approval by Indmar.To obtain enjoyment from your boat, follow recommendations described in this manual. The knowledge you gainthrough careful review will help you experience lastingsatisfaction.Further information regarding the care, operation,required equipment or specifications for your boat can beobtained from your local US Coast Guard Auxiliary, USPower Squadron, state boating authorities, or theAmerican Red Cross. Know the law and your responsibilities as a boat owner.Any alteration, change, improper maintenance or abnormal use by you which renders the engine or any of itscomponents unreasonably dangerous will void all warranties and Indmar will not be liable for the resultingdamages or injuries.The new boat owner will be notified within 10 days ofIndmar’s receipt of the transfer paperwork whether thetransfer has been accepted or not. If the transfer hasbeen accepted, the warranty expiration date will also beprovided for the new owner.Indmar Marine Enginesix
OME0502-11 Body OM0502-05 Body.qxd 6/3/10 10:45 AM Page xEMISSION CONTROL WARRANTY INFORMATIONThe inboard engine in yourboat includes the IndmarEmission Control Systemidentified as MFI or TBI orEM. Refer to the identification sticker on your engineto determine which emission control system pertains to your engine. Thefuel and ignition systemson your engine meet thestringent requirements setforth by the California AirResources Board (CARB).Indmar also uses Sierrabrand anti-freeze in theclosed cooling system ofyour engine to reduce theenvironmental impact inthe event that anti-freeze isexpelled from the engine.INDM-A041Operating Fuels and LubricantsIn order to keep your engine operating efficiently and tomaintain the Emission Control System the followingrequirements must be observed.Fuel – Your engine was designed and certified tooperate on the unleaded fuels listed below. Fuel ratings must be based on the (R M)/2 method and meetthe specifications ASTM D4814 in the US. Thesefuels need no additives for proper operation.INDM-A042Your Indmar manufactured engine has a special environmental label required by the California Air ResourcesBoard (CARB). The label has 1, 2, 3 or 4 stars. A hangtag, provided with your inboard engine, describes themeaning of the star system.x Malibu LS3, L96, LS7,MasterCraft LY6, L96 andIndmar LS2 enginesAll other Indmar, Malibu orMasterCraft Engines91 Octane89 OctaneIndmar Marine Engines
OME0502-11 Body OM0502-05 Body.qxd 6/3/10 10:45 AM Page xiLubricant – Indmar uses and recommendsPennzoil 15W40 Marine Oil for use in all of itsengines except for the 8.1 liter models which usePennzoil 40W oil and the LS series engines whichuse Mobil 1 5W30 oil. If Pennzoil Marine oil is notavailable, any appropriate viscosity motor oilmeeting the API ratings of SL/SJ, CI-4, CH-4,CG-4 is acceptable. See Chapter 6, Maintenance,for information regarding the use of synthetic oil.Additives – The only additive that is recommended byIndmar for use in your engine is Sta-Bil brand fuel stabilizer. This additive helps preserve the fuel in yourtank and in the engine’s fuel system. We recommendthe use of Marine Formula Sta-Bil during off-seasonstorage and for the boater that consumes less than afull tank of fuel every two weeks. See Chapter 5, Fuel,for more information.Emissions Components WarrantyThe following components are considered as part of theemissions control system and are covered under theEmissions Control Warranty.1. Fuel Metering SystemA. Fuel injectorsB. Fuel pressure regulatorC. Manifold Absolute Pressure SensorD. Throttle Position SensorE. Idle Air Control ValveF. Throttle Body – Port Fuel Injection ModelsIndmar Marine EnginesG.2.3.4.5.6.7.Throttle Body Assembly – Throttle Body FuelInjection ModelsH. CarburetorI.Coolant Temperature SensorJ. Intake ValvesK. Oxygen SensorsAir Induction SystemA. Intake ManifoldB. Air Filter (Flame Arrestor)Ignition SystemA. Spark PlugsB. Electronic Ignition SystemC. Ignition coil and/or control moduleD. Ignition WiresLubrication SystemA. Oil pump and internal partsPositive Crankcase Ventilation (PCV) SystemA. PCV valveB. Oil Filler CapExhaust SystemA. Exhaust manifold(s)B. Exhaust riser(s)C. Exhaust valvesD. Catalytic ConvertersMiscellaneous Items Used on Above SystemsA. Hoses, clamps, fittings, tubing, sealing gaskets ordevices and mounting hardwareB. Electronic ControlsC. Electronic Control ModuleD. Pulleys, belts and idlersxi
OME0502-11 Body OM0502-05 Body.qxd 6/3/10 10:45 AM Page xiiNOTICEThe repair or replacement of any warranted part otherwise eligible for warranty coverage under theEmission Control Warranty may be excluded fromsuch warranty coverage if Indmar demonstrates thatthe engine has been abused, neglected, or improperlymaintained and that such abuse neglect or impropermaintenance was the direct cause of the need forrepair or replacement of the part.The emission warranty covers damage to other enginecomponents that is caused by the failure of a warrantedpart.This manual contains written instructions for the propermaintenance and use of your inboard engine. All emission warranty parts are warranted by Indmar for theentire warranty period of the engine, unless the part isscheduled for replacement as required maintenance inthe Operator’s Manual.Emission warranty parts that are scheduled for replacement, as required maintenance, are warranted by Indmarfor the period of time before the first scheduled replacement date for that part. Emission warranted parts thatare scheduled for regular inspection, but not regularreplacement, are warranted by Indmar for the entirewarranty period of the inboard engine.xiiAny emission warranty part repaired or replaced underthe terms of this warranty statement is warranted byIndmar for the remainder of the warranty period of theoriginal part. All parts replaced under this limited warrantybecome the property of Indmar.If the ownership of a product is transferred duringEmission Components Warranty period, this warrantyshall also be transferred and be valid for the remainingcoverage period provided that Indmar is notified in thefollowing way:a. The former owner contacts Indmar and provides uswith the required information listed below; orb. Indmar receives a proof that the former owner agreedto the transfer of ownership and we are provided withthe information listed below.-Current owner’s name, address, telephone,engine serial number and date of purchase-New owner’s name, address, telephone, engineserial number and date of transferSend the above information to:Indmar Products5400 Old Millington RdMillington, TN 38053Attn: Emission Warranty TransferIndmar Marine Engines
OME0502-11 Body OM0502-05 Body.qxd 6/3/10 10:45 AM Page xiiiNOTICENOTICEThe above procedure is valid for the transfer of theEmission Components warranty only. Refer to theLimited Warranty in Section C of this manual for information regarding warranty transfer of the remaining enginecomponents.Ignition timing, engine idle speed and air-fuel mixtureare not adjustable on this engine. NO OTHERADJUSTMENTS NEEDED.Emission Maintenance RequirementsEngine Oil and Filter: See Chapter 6, MaintenanceSpark Plugs: See Chapter 6, MaintenancePCV Valve: See Chapter 6, MaintenanceFlame Arrestor: See Chapter 6, MaintenanceSpark Plug Wires: See Chapter 6, MaintenanceBreather Hose: See Chapter 6, MaintenanceIgnition Timing: See Chapter 6, MaintenanceCarburetor Adjustment: See Chapter 6, MaintenanceThe following component maintenance is required tomaintain the Emission Control System of your engine.See Chapter 6, Maintenance, for procedures. Engine oil and filter: Change oil and filter after the first10 hours then every 50 hours or annually, whicheveroccurs first. Flame Arrestor: Clean every 100 hours. Replace asnecessary. Spark Plugs: Replace every 300 hours or annually,whichever occurs first. PCV Valve: Replace every 300 hours or annually,whichever occurs first. Spark Plug
Indmar 5.7L MPFI Indmar Assault 325 Malibu 5.7L LCR MasterCraft 5.7L RTP-1 Indmar 5.7L HO* Indmar Assault 350* Malibu Monsoon* MasterCraft MCX* 6.0L Multi Port Fuel Injected Indmar LS2* Indmar L96* MasterCraft LY6* / L96* Malibu L96* 6.2L Multi Port Fuel Injected Axis Raptor 400** 383 Indmar MPI* Indmar LSA Malibu LS3 Malibu LSA MasterCraft LSA .
Service and Diagnostic Manual For Electronic Fuel Injection Systems With Indmar Electronic Control Mo
Independent Personal Pronouns Personal Pronouns in Hebrew Person, Gender, Number Singular Person, Gender, Number Plural 3ms (he, it) א ִוה 3mp (they) Sֵה ,הַָּ֫ ֵה 3fs (she, it) א O ה 3fp (they) Uֵה , הַָּ֫ ֵה 2ms (you) הָּ תַא2mp (you all) Sֶּ תַא 2fs (you) ְ תַא 2fp (you
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SPN 695 FMI 9 J1939 TSC1 Message Receipt Loss 296 SPN 701 FMI 3 AUX Analog Pull Up 1 High Voltage Fault 264 . SPN Codes and Page Numbers Sorted by SPN SPN 1273 FMI 5 Spark Coil #6 Primary Open/Short to Ground 370 SPN 1273 FMI 6 Spark Coil #6 Primary Short to Power 372
Operator Training Required Read the operator's manual and other training material. If the operator or mechanic cannot read English, it is the owner's responsibility to explain this material to them. This publication is available in other languages. Become familiar with the safe operation of the equipment, operator controls, and .
Failure to comply with this operator's manual. Improper handling. Using of spare parts which are not from Wacker Neuson and not equivalent to the original parts in design and quality. Using of accessories which are not from Wacker Neuson. Operator's manual Always keep the operator's manual near the machine or near the worksite for
The operator's seat of the ZAXIS-3 series gives the operator an excellent view of the jobsite. On the widescreen colour LCD monitor the operator can see what is behind the machine. Ample legroom, short stroke levers and a large seat ensure optimum working conditions for the operator during long hours. A New Standard in Operator Comfort
Ability Commerce P.O. Box 519 Spicer, MN 56288 Abinette, Jennifer A 1 Innovation Way Merrimack, NH 03054 Abir Yono 4514 Northridge Ct West Bloomfield, MI 48323 Ablajan, Uighur 1 Innovation Way Merrimack, NH 03054 Able Planet Incorporated 10601 W.I-70 Frontage Rd Wheat Ridge, CO 80033 Ables, Amanda 1 Innovation Way Merrimack, NH 03054 Abm Engineering/ Linc Facility Services Los Angeles, CA .
