What Is Industrie 4.0 And How Will It Create The New Growth?

What is Industrie 4.0 andhow will it create the new growth?Prof. Dr.-Ing. Reiner AnderlComputer Integrated Design(Datenverarbeitung in der Konstruktion, DiK)Fachbereich MaschinenbauTechnische Universität DarmstadtOtto-Berndt-Straße 2D-64287 DarmstadtEmail: anderl@dik.tu-darmstadt.deTel: 49 6151 16-6001January 20, 2015 Mechanical Engineering Department of Computer Integrated Design Prof. Dr.-Ing. R. Anderl 1

What is Industrie 4.0 andhow will it create the new growth?Overview1. Introduction2. Fundamental Approaches of Industrie 4.0 Technology RAMI 4.0 – The Reference Architecture Model Industrie 4.0Cyber-Physical SystemsInternet TechnologyManufacturing Objects as Information CarriersHolistic Approach for Safety, Security, Privacy and KnowledgeProtection3. Use Case Scenarios4. Transfering Industrie 4.0 to Industry5. ConclusionJanuary 20, 2015 Mechanical Engineering Department of Computer Integrated Design Prof. Dr.-Ing. R. Anderl 2

What is Industrie 4.0 andhow will it create the new growth?Overview1. Introduction2. Fundamental Approaches of Industrie 4.0 Technology RAMI 4.0 – The Reference Architecture Model Industrie 4.0Cyber-Physical SystemsInternet TechnologyManufacturing Objects as Information CarriersHolistic Approach for Safety, Security, Privacy and KnowledgeProtection3. Use Case Scenarios4. Transfering Industrie 4.0 to Industry5. ConclusionJanuary 20, 2015 Mechanical Engineering Department of Computer Integrated Design Prof. Dr.-Ing. R. Anderl 3

Computer Integrated DesignFachgebiet Datenverarbeitung in der Konstruktion (DiK)Overview: Computer Integrated Design Head: Prof. Dr.-Ing. R. Anderl 20 Research Assistants 5 Technical and Administrative Staff, 50 Teaching AssistentsInternational Competence and Experience in the Fields of: Virtual Product Development based Smart Engineering, Sustainable Product Lifecycle Management (PLM) Process Integration / Optimization Industrie 4.0January 20, 2015 Mechanical Engineering Department of Computer Integrated Design Prof. Dr.-Ing. R. Anderl 4

The Impact of Information andCommunication Technology(1)HypermediaInterlinked DocumentsWorld Wide WebMultimediaInterlinked MediaJava, UML, XMLSocialmedia (1)Interlinked PeopleWeb ServicesWebWeb 1.0Web 2.019952000200509.04.2014 DIN-Normungsexperte, Modul 4 Prof. Dr.-Ing. R. Anderl

The Impact of Information andCommunication Technology(2)Socialmedia (2)InterlinkedEnterprisesCyber-Physical MediaInterlinkedSystemsFuture Media?App TechnologieIoT, IoS, IoD, Industrie 4.0 ComponentsWeb 3.0Web A.BWeb X.Y20102015202013. Mai 2015 Fachbereich 16 Fachgebiet Datenverarbeitung in der Konstruktion Prof. Dr.-Ing. R. Anderl

Industrie 4.0 – The 4th Industrial RevolutionFirst assembly lineUnion Stock Yards 1870Firstmechanical loom17843. Industrial Revolutionby electronics and IT forenhanced automization inproduction2. Industrial Revolutionby introduction of sharedmass-prodution with helpof electric energy3rd IndustrialRevolution2nd IndustrialRevolution1. Industrial Revolutionby introduction ofmanufacturing plantswith help of hydro powerand steam powerEnd of18th Century4th IndustrialRevolutionLevel of ComplexityFirst ProgrammableLogic Controller (PLC)Modicon 08419694. Industrial Revolutionbased on Cyber-PhysicalSystems1st IndustrialRevolutionBeginning of20th CenturyBeginning of the1970sTodaytimeSource: Kagermann, H.; Wahlster, W.; Held, J.; (Hrsg.) : Bericht der Promotorengruppe Kommunikation. Im Fokus: Das Zukunftsprojekt Industrie 4.0. Forschungsunion, 2012January 20, 2015 Mechanical Engineering Department of Computer Integrated Design Prof. Dr.-Ing. R. Anderl 7

What is Industrie 4.0 andhow will it create the new growth?Overview1. Introduction2. Fundamental Approaches of Industrie 4.0 Technology RAMI 4.0 – The Reference Architecture Model Industrie 4.0Cyber-Physical SystemsInternet TechnologyManufacturing Objects as Information CarriersHolistic Approach for Safety, Security, Privacy and KnowledgeProtection3. Use Case Scenarios4. Transfering Industrie 4.0 to Industry5. ConclusionJanuary 20, 2015 Mechanical Engineering Department of Computer Integrated Design Prof. Dr.-Ing. R. Anderl 8

Approaches for Smart SystemsFunctional integrationIntegratedcyber-physical systemsCondition MonitoringStructural Health MonitoringRemote DiagnosisRemote ControlCommunicating(self-)controled systemsCyber-physical systems enablecommunication, monitoring, controlJanuary 20, 2015 Mechanical Engineering Department of Computer Integrated Design Prof. Dr.-Ing. R. Anderl 9

RAMI 4.0Reference Architecture Model Industrie 4.0Source: Umsetzungsstrategie Industrie 4.0, BITKOM, VDMA, ZVEI; April 201513. Mai 2015 Fachbereich 16 Fachgebiet Datenverarbeitung in der Konstruktion Prof. Dr.-Ing. R. Anderl

RAMI 4.0Reference Architecture Model Industrie 4.0Quelle: nach Umsetzungsstrategie Industrie 4.0, BITKOM, VDMA, ZVEI; April 201513. Mai 2015 Fachbereich 16 Fachgebiet Datenverarbeitung in der Konstruktion Prof. Dr.-Ing. R. Anderl

Industrie 4.0 ComponentQuelle: Umsetzungsstrategie Industrie 4.0, BITKOM, VDMA, ZVEI; April 201513. Mai 2015 Fachbereich 16 Fachgebiet Datenverarbeitung in der Konstruktion Prof. Dr.-Ing. R. Anderl

Industrie 4.0: Cyber-Physical SystemsEmbedded Systems enabling CPS and CPPSCyber PhysicalSystems(CPS)SmartSensorsSmart Systems(Smart Sensorsand Actuators)EmbeddedSystemJanuary 20, 2015 Mechanical Engineering Department of Computer Integrated Design Prof. Dr.-Ing. R. Anderl 13CyberPhysicalProductionSystems(CPPS)

Cyber Physical SystemsSource: [LEE2010]Lee, E. A.: CPS Foundations. In: Proceedings of the 47th Design AutomationConference (DAC). ACM/IEEE, June, 2010, S. 737 – 742January 20, 2015 Mechanical Engineering Department of Computer Integrated Design Prof. Dr.-Ing. R. Anderl 14

Industrie 4.0: Internet technologiesInternet of Things, Services and DataInternet of Things (IoT) Communicating objects based on internet technologiesDetection and identification using IPv6-addresses (128 bit address space)Advantages:Detection, identification and location of physical objectsCommunication through connectivity Every physical object might be equipped with an IPv6-addressInternet of Sevices (IoS) SmartLogisticsNew approach to provide internet based servicesConcepts for product specific services on demand, knowledge provision andservices for controlling product behaviourInteraction between people, machines and systems to improve added valueSmartProductionProcecces Service based added value processesInternet of Data (IoD) Data is managed and shared using internet technologiesCyber-physical systems are producing big dataFundamental prerequisite: Development of a holistic security and safety culture establish sustainable trusted environments Manage big data: integrate product and production dataJanuary 20, 2015 Mechanical Engineering Department of Computer Integrated Design Prof. Dr.-Ing. R. Anderl 15SmartEngineering

Industrie 4.0: Components as Information CarriersIdentification, Localisation, Addressability, ConnectivityJanuary 20, 2015 Mechanical Engineering Department of Computer Integrated Design Prof. Dr.-Ing. R. Anderl 16Folie 16

Holistic Approach for Security and SafetySafe and secure Industrie 4.0-prozessesApplication LayerSafe and secure cyber-physical systemsSystem LayerSafe and secure thingsSafe and secure DataSafe and secure SevicesReliable and robust machine ptionData signaturNon-adulteratabilityUsability rightyTrusted environmentsUser identityTechnology Layer13. Mai 2015 Fachbereich 16 Fachgebiet Datenverarbeitung in der Konstruktion Prof. Dr.-Ing. R. AnderlFolie 17

Implementation Strategyvalue added chainnew business modelsInformationinterconnection and communicationvalue stream analysis and identification ofimproved value creation based onIndustrie 4.0 forinterconnection and communicationthe EnterpriseSpezification ofUse Casesimplementation roadmap, connectivityspezification of the ICT-infrastructure,technology selection (e.g. web services),holistic security ans safety conceptuse cases specification forapplication szenariosdetailed description of how to inproveflexibility and efficiencyImplementationStrategyimplementation plan, production processesproduction data flows, control structuresfunctional operations13. Mai 2015 Fachbereich 16 Fachgebiet Datenverarbeitung in der Konstruktion Prof. Dr.-Ing. R. AnderlImplementierungof Use CasesFolie 18

What is Industrie 4.0 andhow will it create the new growth?Overview1. Introduction2. Fundamental Approaches of Industrie 4.0 Technology RAMI 4.0 – The Reference Architecture Model Industrie 4.0Cyber-Physical SystemsInternet TechnologyManufacturing Objects as Information CarriersHolistic Approach for Safety, Security, Privacy and KnowledgeProtection3. Use Case Scenarios4. Transfering Industrie 4.0 to Industry5. ConclusionJanuary 20, 2015 Mechanical Engineering Department of Computer Integrated Design Prof. Dr.-Ing. R. Anderl 19Folie 19

Use case 1:Components as information Carriers (1)January 20, 2015 Mechanical Engineering Department of Computer Integrated Design Prof. Dr.-Ing. R. Anderl 20Folie 20

Use case 1:Components as information Carriers (2)January 20, 2015 Mechanical Engineering Department of Computer Integrated Design Prof. Dr.-Ing. R. Anderl 21Folie 21

Uses Case 2 – Efficient ProductionUse Case 4 flexible intelligent WorkerAssistance SystemsUse Case 1 paperless integrated qualityassurance component asinformation carrier uniform datamanagementUse Case 3 Condition and EnergyMonitoringUse Case 2 Value stream improvment real-time capableproduction controlling30. Oktober 2014 Fachbereich 16 Effiziente Fabrik 4.0 PTW DiKFolie 22

Use Case 2 – Efficient ProductionEnvironment of an offensive for increasing efficiencyChallengesShortage ofresourcesGlobalizationDynamization ofproduct life cyclesConvincing products for future marketsKey successindicatorsLeverageCostEfficiency ofinvestmentsQualityEfficiency ofemployeesTimeEfficiency ofprocessesEfficiency ofresources andenergyFlexibilityEfficiency ofnetworksSource: Abele, Reinhart; Zukunft der Produktion: Herausforderungen , Forschungsfelder, Chancen30. Oktober 2014 Fachbereich 16 Effiziente Fabrik 4.0 PTW DiKFolie 23

Use Case 2 – Efficient ProductionProject Structure & GoalsProject phase:Content: Identification and Analysis of existing Good-Practiceexamples in the industry Development of a Conceptof Implementation forselected Examples Hard- and SoftwareImplementation of theconceptualized examplesand Validation of benefit Didactic revision of the results. Buildup of expertisesfor industrial partners.Implementation of aworkshop seriesPilot nowledgetransferGoals:30. Oktober 2014 Fachbereich 16 Effiziente Fabrik 4.0 PTW DiKDemonstration ofpotential and theparticular benefit Implementationconcepts forexperimental fieldbuild up on CiP Experimental fieldin real productionenvironmentProvision ofexpertises andcompetence ofmethods of hessiancompaniesFolie 24

Use Case 3:Additive Manufacturing (1)January 20, 2015 Mechanical Engineering Department of Computer Integrated Design Prof. Dr.-Ing. R. Anderl 25Folie 25

Use Case 3: Additive Manufacturing (2)Monitoring a Manufacturing Processextrudedmaterialprogress of thecurrent layermonitoring themanufacturingprogressprogress of the overallmanufacturing job13. Mai 2015 Fachbereich 16 Fachgebiet Datenverarbeitung in der Konstruktion Prof. Dr.-Ing. R. AnderlFolie 26

Use Case 3:Additive Manufacturing (3)January 20, 2015 Mechanical Engineering Department of Computer Integrated Design Prof. Dr.-Ing. R. Anderl 27Folie 27