COMPLEX ELECTRONICS GUIDE - Dorman Products
COMPLEX ELECTRONICS GUIDEA GROWING OFFERING OF COMPLEX ELECTRONICSTO HELP YOU KEEP PACE WITH CHANGING TECHNOLOGYwww.DormanProducts.comNEW PRODUCTS NEW SOLUTIONS NEW OPPORTUNITIES
CONTENTSA GROWING OFFERING OFCOMPLEX ELECTRONICSTodays’ vehicles rely on a host ofmicroprocessors linked by 5 milesof wiring running over 100 millionlines of computer code –just to shift into ‘drive’.Dorman leads the Aftermarketwith its development andintroduction of high-qualitysolutions for replacement complexelectronic modules.40%Electronic components now account for40% of today’s automotive production costsTo keep pace with advances in today’s electronics, Dorman’sDevelopment Teams concentrate on key aspects of moduledevelopment: Software re-engineering Encryption Vehicle communication protocols Flashing solutionsThe result is Dorman’s comprehensive Complex Electronicsoffering – designed to save time and money by eliminating atrip to the OE Dealer for both parts and programming.PAGE THROUGH OUR INNOVATIONS2SAFETYCONVENIENCEPOWER TRAINBODYHYBRID03-0405-0809-111213-15COMPLEX ELECTRONICS THE LEADER IN FORMERLY “DEALER ONLY” PARTS
SAFETYABS CONTROL MODULESTo help eliminate the original failure mode, anexternal diode has been added along with completereflowing of solder jointsCovered by Dorman’s Limited Lifetime WarrantyFailure Mode: Water intrusion20OVERALSO AVAILABLE599-705Chevrolet Silverado 1500 2002-99,GMC Sierra 1500 2002-99599-726NEWChevrolet Blazer 2005-00, Chevrolet S10 2004-00,GMC Jimmy 2001-00, GMC Sonoma 2004-00599-710Chevrolet Avalanche 1500 2004-03,Chevrolet Silverado 1500 2004-03,GMC Sierra 1500 2004-03599-701Chevrolet 2002-00,GMC 2002-00AIR BAG IMPACT SENSORSALSO KNOWN AS: CRASH SENSORSPlug and play design for an easy installation No reprogramming necessaryFailure Mode: Water intrusion and/or collision damage590-200GM CK Truck Series2007-0525OVERScan code to view install video or visityoutube.com/dormanproducts andsearch Impact SensorsXENON HEADLIGHTCONTROL MODULESTHE AFTERMARKET LEADER IN XENON HID HEADLAMPBALLASTS WITH OVER 10 SKUS AVAILABLERestores headlights to proper operationFailure Mode: Failure results in headlights not illuminating10OVER601-056Various BMW, Land Rover, Ford, GM,Hyundai, Mercedes and VW models,2013-02NEWTHINK IT’S DEALER ONLY? CHECK DORMAN FIRST WWW.DORMANPRODUCTS.COM3
SAFETYSAFETYOCCUPANTDETECTION SENSORPopular replacement part due to highlyfailure prone original sensor in a largepopulation of vehiclesDORMAN ENGINEERED: Upgradedgasket design prevents water intrusionEngineered601-004Most Toyota andLexus models 2015-05Failure Mode: Water intrusion andelectrical faultsABS CONTROLMODULEFully Remanufactured andvehicle simulator tested forquality assuranceUpdated with more durablemain pump transistors to helpprevent pump relay burnout100% replacement of gaskets,gromets and seals599-7001,599-7002 NEWWabco ABS TrailersFailure Mode: Water intrusionPOWERSTEERING PUMPRestores hydraulic pressure required forpower steering100% replacement with all new armatures, seals,gaskets, bearings599-950Mini Cooper 2008-024Failure Mode: Failure results inloss of power steeringCOMPLEX ELECTRONICS THE LEADER IN FORMERLY “DEALER ONLY” PARTS
CONVENIENCEKEY FOBSTHE AFTERMARKET’S FASTEST GROWINGKEYLESS REMOTE COVERAGESimple to Program:Programming new remoteto existing vehicle takes lessthan 5 minutesDO-IT-YOURSELF PROGRAMMINGSimple plug and play programming tooltakes only minutes to sync Dorman remoteto the vehicleAll Dorman Keyless EntryRemotes include everythingneeded to program in under5 minutesDIRECT REPLACEMENT:Fit, form and functionDirect FIT20NEW 13745Buick, Chevrolet, GMC,Oldsmobile, Pontiac Sedans2007-01OVER13798Ford Trucks and SUVs 2013-98i13731Buick, Chevrolet, Pontiac,Saturn Sedans 2012-04Programming instructions and videosavailable at DormanKeylessRemotes.com57001A variety ofGM SUVs 2015-10DVD PLAYER REMOTEHave you lost or broken yourvehicle’s DVD remote?This replacement brings back theconvenience of watching movies inyour vehicle, and restores peace andquiet on long road tripsHEADPHONES10-0500FUniversalAutomatically syncs to vehicle’sentertainment systems for easy useIncludes auxiliary jack to connect to MP3players and smartphonesTHINK IT’S DEALER ONLY? CHECK DORMAN FIRST WWW.DORMANPRODUCTS.COM5
CONVENIENCETOUCH SCREENINFOTAINMENTDISPLAYSRemanufactured to address internalsolder issues in original designPLUG AND PLAY: Easy install, noprogramming requiredRestores navigation, audio, climate,info display functionality599-943Toyota Prius 2009-04without navigation599-942Toyota Prius 2006-04with navigation590-002GM CK Truck Series 2006-03601-001Grand Cherokee,Commander 3.7L 2007-05OE FULLASSEMBLYSHIFTINTERLOCKMODULEPrevents vehicle from startingin any gear other than parkor neutralREDUCE REPAIR COST:Replace just the failedpart instead of the entireshifter assemblyFailure Mode: Inability to shiftout of park6601-035Chrysler 300, Durango,Town and Country 2013-11NEWPOWER SEATCONTROLMODULEBLIND SPOTDETECTIONMODULEDORMAN ENGINEERED:Modules are designedwith higher tolerancecomponents to reducestatic shockDetects objects and vehicle’sin close proximity to thedrivers blind spotFailure Mode: Corrosion/water intrusionEngineeredFailure Mode: Staticcharge or moduleoverheating causes aloss of ability to controlone or more seatfunctionsCOMPLEX ELECTRONICS THE LEADER IN FORMERLY “DEALER ONLY” PARTS
CONVENIENCEINSTRUMENTCLUSTERS*READY TO INSTALL: Fullyprogrammed with mileageand VIN, no programming orscan tool requiredFully Remanufactured andTested – All units include allnew stepper motor designsand backlight bulbs*Available in the U.S. only200OVERFREE GROUND SHIPPINGGroundIncluded with each order. Ships sameday if ordered by 3:30 p.m. EST.599-337Chevrolet Silverado, Suburban 2012-07,GMC Sierra, Yukon XL 2012-07599-390Cadillac 2002, Chevrolet 2002-00, GMC 2002-00599-806 NEWChevrolet 2002-00,GMC 2002-00599-343Chevrolet 2005-03, GMC 2005-03,UpgradedSWITCHES POWER WINDOWEasy plug-and-play installation,no programming requiredFully remanufactured and testedfor quality assuranceFailure Mode: Electrical and901-299R mechanical failureChevrolet Trailblazer 2009-06,Chevrolet Trailblazer EXT 200610901-291RChevrolet 2013-07,GMC 2013-07901-296RCadillac 2006-03,Chevrolet 2007-03,GMC 2007-03,Hummer 2007-03OVER901-298R901-295RCadillac 2006-03,Chevrolet Trailblazer 2004-02,Chevrolet 2006-03,GMC 2006-03, Chevrolet Trailblazer EXT 2004-0Hummer 2004-03THINK IT’S DEALER ONLY? CHECK DORMAN FIRST WWW.DORMANPRODUCTS.COM7
CONVENIENCEHVACCONTROLMODULESREADY TO INSTALL: Plug and playdesign requires no programmingFully Remanufactured and Tested- Includes backlight replacementbulbs and O-Rings(where applicable)Failure Mode: Burnt out bulbs, fanand temperature control failure60599-144Buick Enclave 2012-08,Chevrolet Traverse 2012-09599-196Chrysler 300 2010-06, Dodge Charger 2010-06,Dodge Magnum 2008-06OVER599-226Jeep Grand Cherokee 2004-02RADIO CONTROL UNITSEASY TO INSTALL: No programming requiredDORMAN ENGINEERED: Upgraded with an auxiliary jackfor easy connection to smart phones and MP3 players(where applicable)DIRECT REPLACEMENT: Fit, form and functionDirect FITEngineered586-005Ford Taurus 2007-04,Mercury Sable 2005-04Failure Mode: Original bulbs burn out or electricalfailure; Failure results in a dark display and improperradio functioning7OVERALSO AVAILABLE586-012Chrysler 2000-97,Dodge 2002-97, Eagle 1997,Jeep 2002-96, Jeep 1993,Plymouth 2000-97586-007Ford 2005-98, Mazda 2003-99,Mercury 2001-98586-025Chrysler 2010-05, Dodge2010-04, Jeep 2010-05,Mitsubishi 2008-068586-022GM 2005-95, ISUZU 1999-98586-006Ford Taurus 2003-01,Mercury Sable 2003-01COMPLEX ELECTRONICS THE LEADER IN FORMERLY “DEALER ONLY” PARTSNEW
POWERTRAIN & 4WDDIESEL GLOWPLUG CONTROLLERGlow plug controllers are vehicle simulatortested for durability and quality assuranceDORMAN ENGINEERED: Improved designallows diagnosis of individual glow plugsEngineered3OVERFailure Mode: Failed circuit within the moduleALSO AVAILABLE904-304Dodge Sprinter 2500 2006-03,Dodge Sprinter 3500 2006-03904-282Ford 2010-03, Ford 2001-00341-5001Detroit Diesel Series 60, 16,15, 13 Engines 2015-87904-310Sprinter, Freightliner, Jeep,Mercedes 3.0L Diesel 2015-05599-5001Cummins ISX 15.0,Cummins ISM 10.8 2007-05THROTTLEBODY MOTORTURBO AIRCONTROL VALVECompletely remanufacturedand tested for durabilityand performanceControls the pressurized air(60psi) going to the pneumaticturbo actuator which inturn controls the turboboost pressureFailure Mode: Throttle sticksor is non-responsive due tocarbon build up100% replacement of sealsand grommets with upgradednylon designs601-016Grand Cherokee,Ram, Dakota 2007-00NEWAUTO TRANSPRESSURESENSORTRANSDUCERPLUG AND PLAY: Easyinstallation without theneed for programmingFailure Mode: Originalinternal sensor failsFailure Mode: Carbon build-upon the plungerTHINK IT’S DEALER ONLY? CHECK DORMAN FIRST WWW.DORMANPRODUCTS.COM9
POWERTRAIN & 4WDECCENTRICSHAFT SENSORDetects angle of eccentric shaft Direct replacement for popularBMW application917-030BMW 2012-08 Housing material upgraded toprevent oil intrusionFailure Mode: oil leaks intoelectronics. Failure results in vehiclemisfire and illumination of checkengine lightTURBOCHARGERVANE POSITIONSOLENOIDDetermines the position of theturbocharger vaneReplacement of a failed sensorprevents loss of engine powerand potential wear and tear to thevehicle’s turbo systemFailure Mode: Carbon build upcauses the original sensor to stopfunctioning properly904-219Ford 6.0L Diesel Engines2010-03904-235 NEWGM 6.6L Diesel Vehicles 2015-06EGR VALVE100% New, not remanufacturedPLUG AND PLAY:No programming requiredFailure Mode: Carbon build upcauses piston to seize10COMPLEX ELECTRONICS THE LEADER IN FORMERLY “DEALER ONLY” PARTS
POWERTRAIN & 4WDTRANSFER CASECONTROL MODULESFully remanufactured and vehicle simulatortested for quality assuranceREDUCE REPAIR COST: Dorman unitdoes not require programming, savingthe time and money associated with atrip to the dealerCompletely remanufactured and tested15OVER599-112Cadillac Escalade 2007,Chevrolet Silverado 2007,GMC Sierra, Yukon 2007Failure Mode: Corrosion over timeNEW 599-192Chevrolet Silverado/Tahoe 2013-07,GMC Sierra, Yukon 2014-07with RPO Code NQHNEW 599-250Buick Rainier 2007-06,Chevrolet Trailblazer 2009-06,GMC Envoy 2009-06NEW599-114Chevrolet 2007-03,GMC 2007-03FUEL PUMPDRIVER MODULEPLUG & PLAY: for easy installationDORMAN ENGINEERED: Improvedmicro-processor to provide greater responsetime and reliabilityEngineered601-005Ford, Jaguar,Mercury Sedans2008-99Failure Mode: Loss of electrical connectionTHINK IT’S DEALER ONLY? CHECK DORMAN FIRST WWW.DORMANPRODUCTS.COM11
BODY CONTROLBODYCONTROL MODULESFully remanufactured and tested fordurability and quality assurance100% replacement of fuses, relays,resistors, capacitors and solderingjoints (where applicable)Failure Mode: Original unit fails dueto excessive heat, shock, movementor mechanical wearOVER6502-009Chevrolet Malibu 2005-04,Pontiac G6 2005502-007Chevrolet 2007-03,GMC 2007-03, Hummer 2007-06502-001Buick 2012-06,Cadillac 2012-06,Chevrolet 2012-06,GMC 2012-07,Pontiac 2009-07, Saturn 2010-07502-008Chevrolet 2007-03,GMC 2007-03502-000Cadillac 2011-07,Chevrolet 2011-07, GMC 2011-07INTEGRATED CONTROL MODULESALSO KNOWN AS: TOTALLY INTEGRATED POWER MODULE (TIPM)Fully remanufactured and vehicle simulator tested for quality assuranceUpdated with the most recent programming availableNo programming requiredFailure Mode: Internal circuit failure causes erratic electrical problemsin original unit14OVERALSO AVAILABLE599-924Dodge Ram 2500 2006,Dodge Ram 3500 2006599-914 NEWDodge Ram 2500 2009-08,Dodge Ram 3500 2009-08599-906Dodge Caliber 2007,Jeep Compass 2007,Jeep Patriot 2007599-900Dodge Ram 2500 2007,Dodge Ram 3500 200712599-909Chrysler PT Cruiser 2009-06COMPLEX ELECTRONICS THE LEADER IN FORMERLY “DEALER ONLY” PARTS
HYBRIDELECTRIC MOTORTRANSMISSION STATORProvides energy to help power the drive motorREDUCE REPAIR COST: Replace just the failed statorinstead of the entire assembly, saving up to 5 hours inlabor costs.Includes removable alignment studs to assistwith installation.EngineeredFailure Mode: Vibration, friction, contaminationand heat cause the original windings insulation tobreakdown, short and burn outNEW 587-990Toyota Prius 2003-01DRIVE MOTORINVERTERSRestores hybrid operation and drivabilityof vehicleReplacement protects against potentialdamage to other hybrid systemcomponents587-900Toyota Prius 2003-01ALSO AVAILABLE587-901 NEWToyota Prius 2009-04Fully remanufactured and vehicle testedfor performance and quality assuranceFailure Mode: Failure results in reducedhybrid system performance, andCHECKENGINE BATTERY ALERTofOILcheckPRESSURETPMS LIGHTABSLIGHTBRAKE SYSTEMilluminationenginelightAIRBAG FAULTLAMP OUTLED DiodWindsheild Washer Light587-022Lexus GS450h 2011-07,Toyota Camry 2011-07HYBRID BATTERYSERVICE PLUGSSafety plug for hybrid drive batteries to ensure voltage isnot transmitted when plug is removedCompatible with Dorman’s hybrid drive batteriesFailure Mode: Lost or blown fuse; Failure results inbattery not functioning properly587-020Lexus RX400h 2008-06,Toyota Highlander 2008-06,Toyota Prius 2003-01THINK IT’S DEALER ONLY? CHECK DORMAN FIRST WWW.DORMANPRODUCTS.COM587-021Lexus LS600h 2009-08,Toyota Prius 2009-0413
HYBRIDTOYOTA587-001Toyota Prius 2009-04HYBRIDDRIVE BATTERIES587-000Toyota Prius 2001-03HYBRIDBATTERY PACKSReady to install direct replacements no programming requiredIncludes modulesD R I (suchV E asB ECU)A T T- noE RneedIESto reuse from old batteryCompletely remanufactured and testedEach unit and individual cell is thoroughlytested and balanced to confirm optimalbattery pack performance587-002Toyota Camry 2011-07DORMAN ENGINEERED: Toyota batteriesbus bars are upgraded to nickel plating toreduce corrosionEngineered11OVERDORMAN VS. OE587-007Lexus CT200h 2013-11,Toyota Prius 2013-09,Toyota Prius V 2013-1214NEWDORMANNickel plating toreduce corrosionOENon-nickel platingprone to corrosionCOMPLEX ELECTRONICS THE LEADER IN FORMERLY “DEALER ONLY” PARTS
HYBRIDHONDA587-003Honda Civic 2005-03587-006Honda Accord 2007-05NISSAN587-010Nissan Altima 2011-07587-004Honda Civic 2005-03587-005Honda Insight 2006-00NEW 587-009Honda Insight 2014-10,CR-Z 2012-11FORD587-013Ford Escape 2009-05,Mercury Mariner 2009-06THINK IT’S DEALER ONLY? CHECK DORMAN FIRST WWW.DORMANPRODUCTS.COM15
ALSO AVAILABLE FROM DORMANVVT SOLUTIONST E C H N O L O G Yquality INNOVATION VALUETMLEADING VVT TECHNOLOGY SOLUTIONSComprehensive Coverage for both Variable Valve Timing Solenoids and Camshaft PhasersHigh Quality Replacement Parts Coverage for Import and Domestic ApplicationsT E C H N O L O G YT E C H N O L O G YTMTMVARIABLE VALVE TIMING SOLENOIDSCAMSHAFT PHASERSOVER 75 SKUS COVERING OVER 83 MILLION REPAIR OPPORTUNITIESOVER 15 SKUS COVERING OVER 24 MILLION REPAIR OPPORTUNITIES917-255Buick 2004,Chevrolet 2004-02,GMC 2004-02, Isuzu 2004-03,Oldsmobile 2004-02917-219GM 2010-04917-224917-257Acura 2006-02, Honda 2011-02Toyota Celica 2005-00, Corolla 2008-98,Matrix 2008-03, MR2 Spyder 2005-00ALL COMPONENTS UNDERGO EXTENSIVE TESTING TO ENSUREQUALITY PRECISION FIT DURABILITY PERFORMANCE– BACKED BY DORMAN’S LIMITED LIFETIME WARRANTY –SCAN FORMORE INFORMATIONFOR MORE INFORMATION Dorman Products, Inc. 3400 East Walnut Street Colmar, PA 18915Corporate Office and Customer Service: 1-800-523-2492New Product Idea Hotline: 1-800-336-3575 2015 No reproduction in whole or in part without prior written approval.www.DormanProducts.com
Chevrolet Silverado 2007, GMC Sierra, Yukon 2007 NEW NEW 599-250 Buick Rainier 2007-06, Chevrolet Trailblazer 2009-06, GMC Envoy 2009-06 599-192 Chevrolet Silverado/Tahoe 2013-07, GMC Sierra, Yukon 2014-07 with RPO Code NQH
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Medical Electronics Lab This Lab facilitates two major skills development: 1. Basic Analog & Digital Electronics 2. Medical Electronics ( Application of electronics in biomedical ) For Basic Electronics skills development the Lab is equipped with Com3 Kits which have electronics trainer boards interfaced with software on PC. This
1 Opto Electronics PG (Opto Electronics & Communication Systems) 2 Fibre Optics PG (Opto Electronics & Communication Systems) 3 Optical Communication Technology PG (Opto Electronics & Communication Systems) 4 Power Electronics B Tech Electrical & Electronics Engg. (CUSAT) 5 DC Machines and Transformers B Tech
Analogue Electronics: 24 hours of lectures and tutorials (12 weeks 2 hours/week) Assessment for analogue electronics: Mid-semester test in November, analogue electronics only, 1 hour, 8% of the final mark. Final examination in January, analogue & digital electronics, 2 hours, 50% of the final mark.
Accelerators and Electronics Many accelerators have aging infrastructures, including their electronics While this might be a problem on many other fronts, the older electronics are better suited to high radiation environments than modern electronics As many accelerators are modernizing their electronics or are significantly changing their infrastructures, facilities are finding .
Electronics Code A.2 Conceptualize, Analyze & Design A.2.1 Signal Processing System A.2.2 Analog and Digital Electronics System. A.2.3 Communication Systems A2.4 Electro-Acoustics System A.2.5 Broadcast System A 2.6 Instrument ation A.2.7 Control System. A 2.8 Industrial Electronics A.2.9 Power Electronics A.2.10 Electronics Devices and Systems .
THE AMERICAN REVOLUTION AND CONFEDERATION, 1774-1787 87 . Thomas Paine, a recent English imntigrant to the colonies, argued strongly for what until then had been considered a radical idea. Entitled Common Sense, Paine's essay argued in clear and forceful language for the colonies becoming independent states and breaking all political ties with the British monarchy. Paine argued that it was .
