MANUFACTURING QUALITY PLAN - BSPTCL
BIHAR STATE POWER TRANSMISSION COMPANY LIMITEDMANUFACTURING QUALITY PLAN - HARDWARE FITTINGSCompany name andaddressSr. No.Code 1ABCDEFCode 3PQRSTUU*VCode 5ENComponents / Operations& Description of TestCUSTOMER :BSPTCLType of CheckItem :Hardware Fittings,Conductor &EarthwireAccessoriesVendor Code :Quantum ofCheck /Sampling withBasisReferencedocument fortestingAcceptance NormsValid From: 15.01.2016Valid Up to: Till RevisionM.Q. P. No. 028Rev. No. 00Date : 05.01.2016Formatof RecordApplicable Codes123456RemarkIndicates place where testing is planned to be performed i.e.Inspection Location.At Equipment Manufacturer's worksAt Component Manufacturer's worksAt Authorized Distributor's placeAt Independent LabAt Turn Key Contractor's locationNot specifiedCode 2Indicates who shall witness the tests i.e.Witnessing Agency.Component Manufacture itselfComponent Manufacturer and Equipment ManufacturerComponent Manufacturer, Equipment Manufacturer andContractorEquipment Manufacturer itselfEquipment Manufacturer and ContractorEquipment Manufacturer, Contractor and BSPTCLEquipment Manufacturer and BSPTCLThird Party itselfCode 4WXYZReview of Test reports / CertificatesBy Equipment manufacturerBy Contractor during product / process inspectionBy BSPTCL during product / process inspectionBy Contractor and / or BSPTCL during product / processinspectionWhether specific approval of Sub- Vendor / Componentsmake is envisaged?EnvisagedNot EnvisagedCode 6Whether test records to be submitted after final inspectionfor issuance of Dispatch Clearance/Instructions?YesNoJKLMYNIndicates who has to perform the tests i.e.Testing Agency.The Equipment ManufacturerThe Component ManufacturerThe Third PartyThe Turnkey ContractorNOTES:1. The MQP should be read in conjunction with BSPTCL specification and shall deem to include additional tests if any required as per the contract.2. BSPTCL specification shall include provisions of letter of Award, BSPTCL approved drawings /technical data sheet / BOM / test schedule /test procedure applicable tothe specific contract.3. In case of any contradiction between the manufacturer’s plant standards, this MQP and BSPTCL specification following precedence shall be followeda)BSPTCL Specification.Page 1 of 25
BIHAR STATE POWER TRANSMISSION COMPANY LIMITEDMANUFACTURING QUALITY PLAN - HARDWARE FITTINGSCompany name andaddressSr. No.Components / Operations& Description of TestCUSTOMER :BSPTCLType of CheckQuantum ofCheck /Sampling withBasisVendor Code :Referencedocument fortestingItem :Hardware Fittings,Conductor &EarthwireAccessoriesAcceptance NormsValid From: 15.01.2016Valid Up to: Till RevisionM.Q. P. No. 028Rev. No. 00Date : 05.01.2016Formatof RecordApplicable Codes123456Remarkb)This Manufacturing Quality Plan.c)Manufacturer’s Plant Standards.4. It is the responsibility of the manufacturer to ensure that this document is readily available at their works, as well as at the works of their sub vendors in order to avoiddelay at the time of inspection.5. The manufacturer shall ensure that their as well as their sub vendors control , metering & testing instruments are duly calibrated and should have calibrationcertificates traceable to Indian / International standards . Calibration records should be available during inspection by BSPTCL. Key testing instruments will be calibratedonly by NABL accredited laboratories.6. In case of any tests being carried out at third party lab, such lab / facility should be NABL accredited / accepted by BSPTCL.7. The manufacturer shall maintain the proper co-relation of test certificates from raw material stage to finished product stage and the records should be available duringinspection by BSPTCL.8. Manufacturer shall show the approval of BSPTCL Engineering for all contract specific type tests, including specific type tests if any as per the BSPTCL specification atthe time of Final Inspection.9. The packing shall be as per BSPTCL specification and have sufficient to withstand rough handling during transit, storage at site and subsequent handling in the field.All packing cases should be marked with BSPTCL LOA details, name of project, item description and Dispatch Clearance/Instructions number.(By which material has been cleared for dispatch).10. One copy of test report, Dispatch Clearance/Instructions shall also be sent along with consignment.11. All accessories shall be packed in suitable sizes of strong and weather resistant wooden cases/ creates the gross weight of packing shall not normally exceed 200kg toavoid handling problems.12. Inspection of spare items ordered by BSPTCL shall also be governed by the provisions of this MQP. Items if not governed under MQP shall be offered for inspection asper BSPTCL specifications / Relevant-Indian / International Specification.13. Any material rejected during BSPTCL inspection shall be disposed off with approval of BSPTCL. In case the material is to be returned to the components Manufacturer,all such items shall be indelibly marked (to prevent mixing) at the works of the manufacturer and offered to BSPTCL inspection engineer for verification of marking.14. The manufacturer shall align their quality system and that of their sub-vendors to the requirements of latest ISO 9000 quality standards in a time bound manner.15. The list of component manufacturers for which sub-vendor approval is envisaged is enclosed herewith.16. Bolt, Nuts, Washers, cotter pins, security and Split Pins etc. shall be dispatched duly assembled on Hardware fittings.Page 2 of 25
BIHAR STATE POWER TRANSMISSION COMPANY LIMITEDMANUFACTURING QUALITY PLAN - HARDWARE FITTINGSCompany name andaddressSr. No.Components / Operations& Description of TestCUSTOMER :BSPTCLType of CheckQuantum ofCheck /Sampling withBasisVendor Code :Referencedocument fortestingItem :Hardware Fittings,Conductor &EarthwireAccessoriesAcceptance NormsValid From: 15.01.2016Valid Up to: Till RevisionM.Q. P. No. 028Rev. No. 00Date : 05.01.2016Formatof RecordApplicable Codes123456Remark17. A separate CIP to be obtained for all bought out components such as Bolts & nuts, spring washers, security Clips / Split Pins and Rubber components as perrespective IS/ MQP.18. All bought out components/ services to be procured from BSPTCL approved vendors as per approved MQP by BSPTCL / Indian/ international Standards.19. Welding jobs are done by qualified welders approved by BSPTCL as per approved welding procedure.20. For 8.8 Grade bolts tyco to ensure that:a. All tests are done as per Plan A of IS 1367 Part- III.b. MPI Test on 100% quantity if manufacture by hot forging method.c. Double shear test on 1% samples. The acceptance value as per the approved drawing based on actual requirement and diameter of the bolt.21. BSPTCL may review the effective implementation of the processes during the product-inspection / process-inspection.In case any violation in process or process parameters are observed, the reason along with corrective & preventive measures shall be conveyed to BSPTCL within 2 weeks.22. In case of any contradiction between Technical Specification/Approved Drgs. And MQP, detailed mention in Technical Specification / Approved Drawing shall be final.EM: Equipment ManufacturerCM: Component ManufacturerTC: Test CertificatesPage 3 of 25
BIHAR STATE POWER TRANSMISSION COMPANY LIMITEDMANUFACTURING QUALITY PLAN - HARDWARE FITTINGSCompany name andaddressSr. No.CUSTOMER :BSPTCLComponents / Operations& Description of TestType of CheckARAW MATERIAL INSPECTIONIALUMINIUM CASTING (Primary Ingot)1Chemical Analysis of Ingot(Grade A 4600 / LM 6)Quantum ofCheck /Sampling withBasisVendor Code :Referencedocument fortestingItem :Hardware Fittings,Conductor &EarthwireAccessoriesAcceptance NormsValid From: 15.01.2016Valid Up to: Till RevisionM.Q. P. No. 028Rev. No. 00Date : 05.01.2016Applicable CodesFormatof SW/ZIIIb. ElongationALUMINIUM EXTRUSION (FLATS & TUBES)– 6061 /6063/ 6060/ 6201/ 1050/ 6201 Type1Visual InspectionAJSBKABA2II1223Tensile Testa. UTSChemicalMechanical1Sample/Lot1Sample/HeatIS : 617 /BSPTCL Spec.IS : 617 /BSPTCL Spec.Within SpecifiedLimitsWithin SpecifiedLimitsb. ElongationALUMINIUM ALLOY ROD – 6061 / 65032 TypeChemical AnalysisTensile Testa. UTSChemical AnalysisHardness at/LotIS : 733/ 739/ASTM-B-429/Al.Alloy65032/6061/BSPTCL Spec.Within SpecifiedLimitsIS : 733/ 739 /BSPTCL Spec.Within SpecifiedLimitsVisual100%BSPTCL Spec.BSPTCL Spec.Chemical1Sample/Lot/HeatIS : 733 739/5082/ ASTM-B429/BSPTCL Spec.Within SpecifiedLimitsIS : 733 739/2Samples/Heat/5082/ ASTM-B429/LotBSPTCL Spec.Within /ZNNPage 4 of 25
BIHAR STATE POWER TRANSMISSION COMPANY LIMITEDMANUFACTURING QUALITY PLAN - HARDWARE FITTINGSCompany name andaddressSr. No.IV12Components / Operations& Description of TestCUSTOMER :BSPTCLType of CheckQuantum ofCheck /Sampling withBasisVisual InspectionChemical AnalysisVisual100%BSPTCL Spec.BSPTCL Spec.Chemical1Sample/Lot/HeatIS : 733/ 739 /Al.Alloy 6061 BSPTCLSpec.Within SpecifiedLimitsHeat TreatmentSTEEL FORGING (LOW & MEDIUM CARBON STEEL - CL IV / II)Visual InspectionChemical Analysis3Tensile Strength4Hardness Test5Inclusion Rating /Grain Size6Forge ability7Heat TreatmentMagnetic ParticleInspectionM. S. FABRICATION8VI1Acceptance NormsApplicable CodesFormatof Record1234Visual Inspection100%6RemarkJKSPW/ZWNNPAJSW/ZNWithin SpecifiedLimitsBKPWN175BHN-CL-IV /120BHN-CL-II min.BKPWNBKPWNAJSW/ZNNo CrackBKPWNIS 2004BKPWNNo CrackBKPWNSW/ZChemical5 Samples/Lot/Heat100%ABNKWithin SpecifiedLimitsMetallurgicalPBIS : 1875/2004BSPTCL Spec./Apprd. Drg.1 Sample/Heat/LotKS1Sample/Heat/Lot3 Samples/LotBNJBSPTCL Spec.PhysicalSABSPTCL ualN. D. T.5E32Referencedocument fortestingValid From: 15.01.2016Valid Up to: Till RevisionM.Q. P. No. 028Rev. No. 00Date : 05.01.2016ALUMINIUM FORGING (Round Bar)V1Vendor Code :Item :Hardware Fittings,Conductor &EarthwireAccessoriesIS : 1875/2004BSPTCL Spec./Apprd. Drg.IS : 1875/2004BSPTCL Spec./Apprd. Drg.IS : 4163/IS : 4748Mfg. Spec.100%IS : 7743/3703BSPTCL Spec.100%BSPTCL Spec./IS: 2062Max. 2 Thick/Min. 6NNEVisualBSPTCL Spec.AJNPage 5 of 25
BIHAR STATE POWER TRANSMISSION COMPANY LIMITEDMANUFACTURING QUALITY PLAN - HARDWARE FITTINGSCompany name andaddressSr. No.234VII12Components / Operations& Description of TestChemical AnalysisTensile StrengthHardness TestCUSTOMER :BSPTCLType of CheckChemicalQuantum ofCheck /Sampling withBasis1Sample/Lot/HeatVendor Code :Referencedocument fortestingIS : 2062/1570BSPTCL Spec.Mechanical2Samples/Lot/HeatIS : 2062/1570BSPTCL Spec.Physical5Samples/Lot/HeatIS : 2062 BSPTCLSpec.Item :Hardware Fittings,Conductor &EarthwireAccessoriesAcceptance NormsValid From: 15.01.2016Valid Up to: Till RevisionM.Q. P. No. 028Rev. No. 00Date : 05.01.2016Applicable CodesFormatof Record123Chemical AnalysisTensile Testa. UTSChemicalIS : 210/2108BSPTCL Spec.Mechanical1Sample/Lot/HeatIS : 210/2108/1865BSPTCL Spec.Physical1Sample/Lot/HeatN. D. T.100%IS : 210/2108/1865BSPTCL Spec.IS : 7743/3703BSPTCL Spec.6KPWNAJSW/ZNBKPWNBKPWNAJSW/Z120BHN min.RemarkNECAST IRON / MALLEABLE CAST IRON /SPHEROIDAL GRAPHITE IRON1Sample/Lot/Heat5BWithin SpecifiedLimitsWithin SpecifiedLimits4BKPWNAJSW/ZNWithin SpecifiedLimitsBKPWNIS : 210/2108BKPWNNo CrackBKPWNBKPWAJSW/ZWithin SpecifiedLimitsb. Elongation34VIII1IXHardness TestMagnetic ParticleInspectionZINCPurity of Zinc SlabEChemical1Sample/LotIS : 209/99.95%min./BSPTCL Spec.Within SpecifiedLimitsNNEMESSENGER CABLE1Chemical AnalysisChemical1Sample/Lot/Heat2Dimensional CheckDimensionalEach CoilIS : 1835/ BSPTCLSpec.BSPTCL Spec./Approved DrawingWithin SpecifiedLimitsWithin toleranceLimitsBKPWNBKPWNPage 6 of 25
BIHAR STATE POWER TRANSMISSION COMPANY LIMITEDMANUFACTURING QUALITY PLAN - HARDWARE FITTINGSCompany name andaddressSr. No.3Components / Operations& Description of TestTensile Testa. UTSCUSTOMER :BSPTCLType of CheckQuantum ofCheck /Sampling withBasisVendor Code :Referencedocument fortestingItem :Hardware Fittings,Conductor &EarthwireAccessoriesAcceptance NormsValid From: 15.01.2016Valid Up to: Till RevisionM.Q. P. No. 028Rev. No. 00Date : 05.01.2016Formatof RecordApplicable Codes123456Mechanical2Samples/Lot/HeatIS : 2141/ Apprd.Drg./ BSPTCL Spec.Within SpecifiedLimitsBKPWNVisual100%BSPTCL Spec.BSPTCL Spec.AJSW/ZNMeasurementEach SpoolBSPTCL Spec./Apprd. Drgs.BKPWNVisual100%BSPTCL Spec.Within SpecifiedLimitsNo spreding ofstrands when cut.BKPWNVisual1%BKPWNb. Uniformity of Zn coatingChemical1%c. Mass of Zinc CoatingChemical1%BSPTCL Spec.IS 2633/4826BSPTCL Spec.IS 4826/BSPTCL Spec.IS 2629/BSPTCL Spec.AJSW/ZNRemarkb. Elongation4567Visual InspectionDimensional Verification &Lay Ratio CheckPreforming, Postforming ofstrandsGalvanizing Testa. Visual Examinationd. Adhesion testX1%BSPTCL Spec.Min. 3&1/2 dips235 g/m² min. /33micronsNo Peel OffESECURITY CLIP1Visual Inspection2Dimensional Verification3IS 2486/IEC 372/BSPTCL SpecIS 2486/IEC 372/BSPTCL SpecIS 2486/IEC 372/BSPTCL SpecIS 2486/IEC 372/BSPTCL SpecIS 2486/IEC 372/BSPTCL SpecIS 2486/IEC 372/ BSPTCL SpecWithin SpecifiedLimitsIS 2486IS 2486Visual100%MeasurementIS 2486Resistance To BendingVisualIS 24864Operation / Load TestMechanicalIS 24865Hardness TestPhysicalIS 24866Resistance to InternalCorrosion(Copper & Cu Alloy)7Chemical AnalysisChemicalW/ZW/ZW/ZW/ZW/ZBKU*NBKU*No CrackBKU*5- 50KgBKU*152BHN min.BKU*IS 2486/IEC 372/BSPTCL SpecIS 2486/IEC 372/ BSPTCL SpecBKU*W/ZNIS 2486/IEC 372/BSPTCL SpecWithin SpecifiedlimitBKU*W/ZNNNNNPage 7 of 25
BIHAR STATE POWER TRANSMISSION COMPANY LIMITEDMANUFACTURING QUALITY PLAN - HARDWARE FITTINGSCompany name andaddressSr. No.8XIComponents / Operations& Description of TestInter Granular CorrosionTestSPLIT PIN1Visual Inspection2Dimensional Verification3Bend TestCUSTOMER :BSPTCLType of CheckChemicalQuantum ofCheck /Sampling withBasisOnce / OrderVisual100%MeasurementIS 8563VisualIS 8563Visual100%MeasurementIS 6821VisualIS 6821SPRING WASHER1Visual Inspection2Dimensional Verification3Twist Test4Permanent Set TestMechanicalIS 68215Permanent Load TestMechanicalIS 68216Hardness TestPhysicalIS 68217Chemical AnalysisChemicalIS 68218Galvanizing TestUniformity of Zn coatingChemicalIS 6821Mass of Zinc CoatingChemicalIS 68211Referencedocument fortestingAcceptance NormsASTM – A262Practice AASTM – A262 / NoCrackIS 549 / BSPTCLSpecIS 549 / BSPTCLSpecIS 549 / BSPTCLSpecIS 549/ BSPTCL SpecWithin SpecifiedLimitsIS 3063 / BSPTCLSpecIS 3063 / BSPTCLSpecIS 3063 / BSPTCLSpecIS 3063 / BSPTCLSpecIS 3063 / BSPTCLSpecIS 3063 / BSPTCLSpecIS 3063 / BSPTCLSpecIS 3063/ BSPTCL SpecWithin SpecifiedLimitsIS 2633/BSPTCL Spec.IS 4759/6745/BSPTCL Spec.IS 3063/ BSPTCL SpecIS 3063/ BSPTCL SpecValid From: 15.01.2016Valid Up to: Till RevisionM.Q. P. No. 028Rev. No. 00Date : 05.01.2016Formatof RecordApplicable Codes1B2K34U*W/Z6RemarkNNo CrackNo CrackIS 3063/ BSPTCL SpecIS 3063/ BSPTCL SpecIS 3063/ BSPTCL SpecWithin NNERUBBER COMPOUNDTensile Test(Before & after Aging)5EXIIXIIIVendor Code :Item :Hardware Fittings,Conductor &EarthwireAccessoriesMechanical1Sample/LotASTM D 1171/ASTM D 573/BSPTCL Spec.Within SpecifiedLimitsBKU*W/ZNPage 8 of 25
BIHAR STATE POWER TRANSMISSION COMPANY LIMITEDMANUFACTURING QUALITY PLAN - HARDWARE FITTINGSCompany name andaddressSr. No.Components / Operations& Description of TestCUSTOMER :BSPTCLType of CheckQuantum ofCheck /Sampling withBasis2Elongation Test(Before & after Aging)Mechanical1Sample/Lot3Shore Hardness Test(Before & after Aging)Physical1Sample/Lot4Aging TestPhysical1Sample/LotXIVReferencedocument fortestingASTM D 1171/ASTM D 573/BSPTCL Spec.ASTM D 1171/ASTM D 573/BSPTCL Spec.ASTM D 1171/ASTM D 573/BSPTCL Spec.Acceptance NormsValid From: 15.01.2016Valid Up to: Till RevisionM.Q. P. No. 028Rev. No. 00Date : 05.01.2016Formatof RecordApplicable Codes1234Mechanical1Sample/Lot2Elongation TestMechanical1Sample/Lot3Shore Hardness TestPhysical1Sample/LotBKU*W/ZN65 – 80 Shore ABKU*W/ZNBKU*W/ZNASTM 412 C/BSPTCL Spec.ASTM 412 C/BSPTCL Spec.ASTM D 2240/BSPTCL Spec.Within SpecifiedLimitsWithin SpecifiedLimits55 5 Shore ABKPWNBKPWNBKPWN2Visual100%DAMP Spec.Dimensional VerificationMeasurement1%DAMP Spec.3External & InternalDiameterMeasurement1%DAMP Spec.4Thickness ControlMeasurement1%DAMP Spec.5Height ControlMeasurement1%DAMP Spec.6Verification of Force toFlattening & heightRecoveryMeasurement1%DAMP Spec.7Chemical AnalysisChemical1Sample/Lot8Galvanizing TestChemical1%Uniformity of Zn coatingRemarkEBELLEVILLE WASHERVisual Inspection6ETensile Test15Within SpecifiedLimitsELASTOMER BUSH1XVVendor Code :Item :Hardware Fittings,Conductor &EarthwireAccessoriesDAMP Spec.W/ZW/ZW/ZW/ZW/ZAJSAJSAJSAJSAJSWithin SpecifiedLimitsAJSW/ZNDAMP Spec.Within SpecifiedLimitsBKPWNDAMP Spec.DAMP Spec.AJSW/ZNWithin SpecifiedLimitsWithin SpecifiedLimitsWithin SpecifiedLimitsWithin SpecifiedLimitsNNNNNPage 9 of 25
BIHAR STATE POWER TRANSMISSION COMPANY LIMITEDMANUFACTURING QUALITY PLAN - HARDWARE FITTINGSCompany name andaddressSr. No.Components / Operations& Description of TestMass of Zinc CoatingXVICUSTOMER :BSPTCLType of CheckChemicalQuantum ofCheck /Sampling withBasisVendor Code :Referencedocument fortestingItem :Hardware Fittings,Conductor &EarthwireAccessoriesAcceptance Norms1%DAMP Spec.DAMP Spec.Visual100%IS 3063 / BSPTCLSpecMeasurementIS 2614IS 2614IS 3063/ BSPTCL SpecWithin SpecifiedLimitsMechanical1Sample/Size/HeatIS : 1367 (Part III)PhysicalIS 2614IS 1367 (Part III)–Bolt / IS 1367(Part VI)- NutValid From: 15.01.2016Valid Up to: Till RevisionM.Q. P. No. 028Rev. No. 00Date : 05.01.2016Formatof RecordApplicable Codes1A2J3S4W/ZVisual Inspection2Dimensional Verification6RemarkNEBOLT & NUT15W/ZW/ZBKU*NBKU*Within SpecifiedLimitsBKU*W/ZNWithin SpecifiedLimitsBKU*W/ZNBKU*BKU*Within SpecifiedLimitsBKU*Min. 4dipsBKU*305g/m² min. /43micronsBKU*NTensile Testa. Tensile Strength3b. Yield Strengthc. Elongation4Hardness Test5Impact TestMechanical1Sample/SizeIS : 1367 (Part III)6Proof Load Test - NutMechanical1Sample/Size/HeatIS : 1367 (Part VI)7Chemical AnalysisChemical1Sample/LotIS 1367 (Part III)–Bolt / IS 1367(Part VI)- Nut8Galvanizing Test10Samples/Lot/Size10Samples/Lot/SizeIS 2633/BSPTCL Spec.IS 4759/6745/BSPTCL Spec.Uniformity of Zn coatingChemicalMass of Zinc CoatingChemicalWithin SpecifiedLimitsWithin SpecifiedLimitsW/ZW/ZW/ZW/ZW/ZNNNNNPage 10 of 25
BIHAR STATE POWER TRANSMISSION COMPANY LIMITEDMANUFACTURING QUALITY PLAN - HARDWARE FITTINGSCompany name andaddressSr. No.Components / Operations& Description of TestCUSTOMER :BSPTCLType of CheckQuantum ofCheck /Sampling withBasisVendor Code :Referencedocument fortestingItem :Hardware Fittings,Conductor &EarthwireAccessoriesAcceptance NormsBINPROCESS INSPECTIONI123II1IIIALUMINIUM CASTINGSVisual InspectionVisual100%BSPTCL Spec.BSPTCL Spec.D. P. TestN.D.T.1%Approved Drgs.No CracksCheck for Blow HolesVisual1%BSPTCL Spec.No HolesALUMINIUM ALLOY ROD / P. A. ROD / RETAINING ROD – 6061 / 65032 TypeVisual InspectionVisual100%BSPTCL Spec.BSPTCL Spec.BSPTCL Spec.Surface Finish & CenterWithin SpecifiedMeasurement100%/Apprd. Drgs.MarkingLimits/ IS 21211Sample/Lot/Approved Drgs.Tensile Strength TestMechanicalMin. 35kg/mm²Heat/ IS 21211Sample/Lot/Approved Drgs.Conductivity TestElectricalMin. 40% of IACSHeat/ IS 21211Sample/Lot/Approved Drgs.Resilience TestVisualNo DeformationHeat/ IS 21211Sample/Lot/Approved Drgs.Bend TestVisualNo CrackHeat/ IS 2121ALUMINIUM EXTRUSION (FLATS & TUBES)– 6061 /6063/ 6060/ 6201/ 1050/ 6201 Type1Visual Inspection23456Visual100%BSPTCL .Valid From: 15.01.2016Valid Up to: Till RevisionM.Q. P. No. 028Rev. No. 00Date : 05.01.2016Formatof RecordApplicable NAJSWNBSPTCL Spec.AJSWNWithin SpecifiedLimitsAJSWNNo CracksAJSWN2Dimensional VerificationMeasurement3%3D. P. Test (Welded Joints)N.D.T.2%IVALUMINIUM FORGING1Visual InspectionVisual100%BSPTCL Spec.BSPTCL Spec.AJSWN2Dimensional VerificationMeasurement5%Approved Drgs./ IS 733/ Al.Alloy 6061Within SpecifiedLimitsAJSWNV1STEEL FORGING (LOW & MEDIUM CARBON STEEL - CL IV / II)Visual InspectionVisual100%BSPTCL Spec.BSPTCL Spec.AJSWNRemarkPage 11 of 25
BIHAR STATE POWER TRANSMISSION COMPANY LIMITEDMANUFACTURING QUALITY PLAN - HARDWARE FITTINGSCompany name andaddressSr. No.234Components / Operations& Description of TestDimensional VerificationTensile Testa. UTSCUSTOMER :BSPTCLType of CheckMeasurementMechanicalb. Proof load (Routine Test)Galvanizing Testa. Acid ConcentrationQuantum ofCheck /Sampling withBasis10%1%100%ChemicalOnce in a Dayb. Pickling TimeOnce in a Dayc. Temp. of Bath2Batches/Dayd. Dipping Time2Batches/Daye. Purity of Zn in BathChemicalOnce in a Monthf. Visual ExaminationVisual1%g. Uniformity of Zn coatingChemical1%h. Mass of Zinc CoatingChemical1%i. Adhesion testVIM. S. FABRICATION1Visual Inspection21%Visual100%Dimensional VerificationMeasurement10%3MPI Test on Steel SleeveN. D. T.100%4D.P. test on Welded JointN. D. T.10%5Magna Flux Test for YokePlatesPhysical3Samples/Lot/HeatVendor Code :Referencedocument fortestingItem :Hardware Fittings,Conductor &EarthwireAccessoriesAcceptance NormsValid From: 15.01.2016Valid Up to: Till RevisionM.Q. P. No. 028Rev. No. 00Date : 05.01.2016Formatof RecordApplicable Codes123456Approved Drgs.Within SpecifiedLimitsAJSWNIS : 1608/2004BSPTCL Spec./Apprd. Drg.Within SpecifiedLimitsAJSWNIS 2629/BSPTCL Spec.IS 2629/BSPTCL Spec.IS 2629/BSPTCL Spec.IS 2629/BSPTCL Spec.98.5% min./IS209/ BSPTCLSpecificationBSPTCL Spec.IS 2633/BSPTCL Spec.IS 4759/6745/BSPTCL Spec.IS 2629/BSPTCL Spec.Within specifiedlimitAJSWN10 – 25min.AJSWN450 C 10AJSWN180Sec. Min.AJSWNWithin specifiedlimitAJSWNBSPTCL Spec.AJSWNMin. 6dipsAJSWN610g/m² min. /86micronsAJSWNNo Peel OffAJSWNBSPTCL Spec.BSPTCL Spec./Apprd. Drgs.BSPTCL Spec./IS 7743/3703BSPTCL Spec./Apprd. Drwg.BSPTCL Spec.Within SpecifiedLimitsAJSWNAJSWNNo CrackAJSWNNo CrackAJSWNIS : 7743No CrackAJSWNRemarkPage 12 of 25
BIHAR STATE POWER TRANSMISSION COMPANY LIMITEDMANUFACTURING QUALITY PLAN - HARDWARE FITTINGSCompany name andaddressSr. No.6Components / Operations& Description of TestType of CheckQuantum ofCheck /Sampling withBasisVendor Code :Referencedocument fortestingAcceptance NormsValid From: 15.01.2016Valid Up to: Till RevisionM.Q. P. No. 028Rev. No. 00Date : 05.01.2016Formatof RecordApplicable Codes123456RemarkGalvanizing Testa. Acid ConcentrationChemicalOnce in a Dayb. Pickling TimeOnce in a Dayc. Temp. of Bath2Batches/Dayd. Dipping Time2Batches/Daye. Purity of Zn in BathChemicalOnce in a Monthf. Visual ExaminationVisual1%IS 2629/BSPTCL Spec.IS 2629/BSPTCL Spec.IS 2629/BSPTCL Spec.IS 2629/BSPTCL Spec.98.5% min./IS209/ BSPTCLSpecificationWithin specifiedlimitAJSWN10 – 25min.AJSWN450 C 10AJSWN180Sec. Min.AJSWNWithin specifiedlimitAJSWNBSPTCL Spec.BSPTCL Spec.AJSWNMin. 6dipsAJSWN610g/m² min. /86micronsAJSWNNo Peel OffAJSWNBSPTCL Spec.BSPTCL Spec./Apprd. Drwg.BSPTCL Spec.Within SpecifiedLimitsAJSWNAJSWNIS 2629/BSPTCL Spec.IS 2629/BSPTCL Spec.IS 2629/BSPTCL Spec.IS 2629/BSPTCL Spec.Within specifiedlimitAJSWN10 – 25min.AJSWN450 C 10AJSWN180Sec. Min.AJSWNIS 2633/BSPTCL Spec.IS 4759/6745/h. Mass of Zinc CoatingChemical1%BSPTCL Spec.IS 2629/i. Adhesion test1%BSPTCL Spec.CAST IRON / MALLEABLE CAST IRON / SPHEROIDAL GRAPHITE IRONg. Uniformity of Zn coatingVIICUSTOMER :BSPTCLItem :Hardware Fittings,Conductor &EarthwireAccessories1Visual Inspection2Dimensional Verification3Galvanizing Testa. Acid icalOnce in a Dayb. Pickling TimeOnce in a Dayc. Temp. of Bath2Batches/Dayd. Dipping Time2Batches/DayPage 13 of 25
BIHAR STATE POWER TRANSMISSION COMPANY LIMITEDMANUFACTURING QUALITY PLAN - HARDWARE FITTINGSCompany name andaddressSr. No.Components / Operations& Description of TestCUSTOMER :BSPTCLType of CheckCQuantum ofCheck /Sampling withBasise. Purity of Zn in BathChemicalOnce in a Monthf. Visual ExaminationVisual1%g. Uniformity of Zn coatingChemical1%h. Mass of Zinc CoatingChemical1%i. Adhesion testVendor Code :1%Referencedocument fortesting98.5% min./IS209/ BSPTCLSpecificationBSPTCL Spec.IS 2633/BSPTCL Spec.IS 4759/6745/BSPTCL Spec.IS 2629/BSPTCL Spec.Item :Hardware Fittings,Conductor &EarthwireAccessoriesAcceptance NormsValid From: 15.01.2016Valid Up to: Till RevisionM.Q. P. No. 028Rev. No. 00Date : 05.01.2016Formatof RecordApplicable Codes123456Within specifiedlimitAJSWNBSPTCL Spec.AJSWNMin. 6dipsAJSWN610g/m² min. /86micronsAJSWNNo Peel OffAJSWNRemarkFINAL INSPECTIONHARDWARE FITTING, CONDUCTOR AND EARTHWIRE ACCESSORIESVisual100%Relevant IS /BSPTCL Spec.BSPTCL Spec.AJSZNMeasurement5Samples/LotApp. Drg./BSPTCL Spec.Within SpecifiedLimitsAJSZNVisual100%BSPTCL Spec.BSPTCL Spec.AJSZNUniformity of Zn CoatingChemical2Samples/LotIS 2633/4826BSPTCL Spec.Min. 6dipsAJSZNWt. Of Zinc CoatingChemical2Samples/LotIS 4759/6745/BSPTCL Spec.610g/m² min. /86micronsAJSZNAdhesion TestChemical2Samples/LotIS 2629/BSPTCL Spec.No Peel OffAJSZN1Visual Inspection2Dimensional Verification &Gauge Check3Galvanizing TestVisual ExaminationPage 14 of 25
BIHAR STATE POWER TRANSMISSION COMPANY LIMITEDMANUFACTURING QUALITY PLAN - HARDWARE FITTINGSCompany name andaddressSr. No.Components / Operations& Description of TestCUSTOMER :BSPTCLType of CheckQuantum ofCheck /Sampling withBasisVendor Code :Referencedocument fortestingItem :Hardware Fittings,Conductor &EarthwireAccessoriesAcceptance NormsValid From: 15.01.2016Valid Up to: Till RevisionM.Q. P. No. 028Rev. No. 00Date : 05.01.2016Formatof RecordApplicable Codes1234564Mechanical Strength Teston welded JointsMechanical5Samples/LotBSPTCL Spec.Apprd. Drwg.20KN Min. / Apprd.Drwg.AJSZN5MPI (on forged items afterstripping of galvanizing)N. D. T.5Samples/LotIS 7743/ 3703/BSPTCL spec.No CrackAJSZN6D.P. Test on Welded JointsN. D. T.5Samples/LotBSPTCL spec.No CrackAJSZNN. D. T.5Samples/LotBSPTCL spec.No Crack/ No HolesAJSZNChemical1Sample/ TypeRelevant IS /BSPTCL Spec.Within SpecifiedLimitsAJSZN1Sample/ TypeBSPTCL Spec.IS 4163/4748/2853AJSZN789D.P. Test / Blow hole Checkfor Aluminium Casting /ForgingChemical Analysis(Forging, Casting, Accessoriesexcept Copper Bond)Metallurgical Testa. Grain SizeMetallurgicalMin. 6b. Inclusion RatingMetallurgicalMax. 2 Thickc. Grain FlowMetallurgicalUniform/Grain flowtypical of forgingPhysicalMin. 175BHN- Cl-IVMin. 120BHN- Cl-IId. HardnessI12TENSION AND SUSPENSION HARDWARE FITTINGMechanical Test onindividual ComponentsMechanical2Samples/Lot(Except C.C. Ring & ArcingHorn)Mechanical Test on C.C.Mechanical1Sample/LotRing & Arcing HornApprd. Drwg./BSPTCL Spec.Withstand SpecifiedLoad/ Apprd. Drwg.AJSZNBS 3288/ IS 2486 /BSPTCL Spec.1.5KN / Apprd.Drwg.AJSZN3Test on Locking DevicesMechanical5Samples/LotIS 2486 /IEC 372IEC 372/BSPTCLSpec. /5-50KgsAJSZN4Shore Hardness Test forElastomerPhysical5Samples/LotBSPTCL Spec.65 – 80 Shore AAJSZNRemarkPage 15 of 25
BIHAR STATE POWER TRANSMISSION COMPANY LIMITEDMANUFACTURING QUALITY PLAN - HARDWARE FITTINGSCompany name andaddressSr. No.Components / Operations& Description of TestCUSTOMER :BSPTCLQuantum ofCheck /Sampling withBasisType of Check5Bend Test for P A Rod2Samples/Lot6Resilience Test for P A Rod2Samples/Lot7Conductivity Test for P ARod8UTS of P A Rod9Vendor Code :Referencedocument fortestingBSPTCL Spec./ IS 2121BSPTCL Spec./ IS 2121BSPTCL Spec./ IS 2121BSPTCL Spec./ IS 2121Item :Hardware Fittings,Conductor &EarthwireAccessoriesAcceptance NormsValid From: 15.01.2016Valid Up to: Till RevisionM.Q. P. No. 028Rev. No. 00Date : 05.01.2016Formatof RecordApplicable Codes123456No DeformationAJSZNNo Loosening.AJSZN40% of IACS min.AJSZNMin. 35Kg/mm²AJSZNRight LotLay check of PA Rod / PitchTestMeasurement2Samples/Lot10Clamp Slip Strength Test VsTorque TestMechanical2Samples/LotBSPTCL Spec./ IS 2121/2486Apprd. Drwg.AJSZN11Slip Strength Test for DeadEnd AssemblyMechanical1Sample/LotBSPTCL Spec./ IS 2121/2486Apprd. Drwg./95%UTS of cond.AJSZNIICONDUCTOR & EARTHWIRE ACCESSORIESiVIBRATION DAMPER1Verification of ResonanceFrequencyMechanical5Samples / LotIS 9708 / BSPTCLSpec.BSPTCL Spec. /Apprd. Drwg.AJSZN2Clamp Slip TestMechanical5Samples / LotAJSZN3Clamp Bolt Torque TestMechanical5Samples / LotAJSZN4UTS of Messenger CableMechanical5Samples / LotBSPTCL Spec./ IS 9708.135 Kg/mm2 Min.AJSZN5Mass Pull Off TestMechanical5Samples / LotBSPTCL Spec./ IS 9708.Apprd. Drwg.AJSZNBSPTCL Spec. /Apprd. Drwg. / 2.5KN – 5 KNNo Damage / FailureBSPTCL Spec.to Damper/ IS 9708. 150% ofComponent /Specified TorqueConductor or E/W.IS 9708 / BSPTCLSpec.RemarkPage 16 of 25
BIHAR STATE POWER TRANSMISSION COMPANY LIMITEDMANUFACTURING QUALITY PLAN - HARDWARE FITTINGSCompany name andaddressSr. No.Components / Operations& Description of TestCUSTOMER :BSPTCLType of CheckQuantum ofCheck /Sampling withBasisVendor Code :Referencedocument fortestingItem :Hardware Fittings,Conductor &EarthwireAccessoriesAcceptance NormsValid From: 15.01.2016Valid Up to: Till RevisionM.Q. P. No. 028Rev. No. 00Date : 05.01.2016Formatof RecordApplicable Codes1234566Lay Ratio / No of strandsfor Messenger CableMechanical5Samples / LotBSPTCL Spec. /Apprd. Drwg.Apprd. Drwg.AJSZN7Dynamic CharacteristicsTestVibration1Sample/ LotIS 9708 / BSPTCLSpec.BSPTCL Spec.AJSZNiiFLEXIBLE COPPER BOND1Flexibility testVisual2Samples / LotBSPTCL Spec.BSPTCL SpecAJSZN2Strand & StrandingCheckingAJSZN3Slip Strength Test4Resistance TestiiiSUSPENSION / TENSION CLAMP FOR EARTHWIREMechanical Strength Teston each componentMechanical2Samples / Lotexcluding Tension Clamp1Visual1Sample / LotBSPTCL Spec.259 wires of 0.417mm Dia., 7 strandedropes each of 37bunched wiresMechanical2Samples / LotBSPTCL Spec. /Apprd. Drwg.3 KN Min.AJSZNElectrical2Samples / LotBSPTCL Spec. /Apprd. Drwg.0.00140Ohm Max.AJSZNBSPTCL Spec. /Apprd. Drwg.Withstand SpecifiedLoad/ Apprd. Drwg.AJSZN2Sli
MANUFACTURING QUALITY PLAN - HARDWARE FITTINGS Company name and address CUSTOMER : BSPTCL Vendor Code : . The manufacturer shall ensure that their as well as their sub vendors control , metering & testing instruments are duly calibrated and should have calibration . In case any violation in process or process parameters are observed, the .
Definitions in SAP 1.1. Company Code: Company codes are how HR integrates itself in SAP with all other modules, specially with FI-CO, and this is central to the whole design. As per the inputs received from FI-CO Module, the Company code for BSPTCL is:- 1000 - BSPTCL 1.2. Personnel Area: Personal Areas are the logical groups.
Project - SUGAM End User Manual Project System DOCUMENT DETAILS PROJECT NAME MODULE Business Scenario: SUGAM PROJECT SYSTEM PROJECT SYSTEM MODULE LEAD - BSPTCL MODULE LEAD - YASH PROCESS OWNER Sri. Rakesh Kumar Sri. Praveen BBP NUMBER AS PER BPML PROCESS NAME PROJECT SYSTEM AUTHORS & PARTICIPANTS Role Name Core Team Members Sri. Praveen - AEE Projects-II
1.1.7. Create Maintenance Plan: Strategy plan Step Action (1) Click on the Maintenance Plan schedule tab. (2) Enter the call horizon. It is used in maintenance schedule for triggering call date. (3) Enter the scheduling period. (4) In scheduling indicator tab, select any option like time, time-key date, time - factory calendar.
SECTION 4 - THE QUALITY PLAN 108 4.1 Introduction 109 4.2 Quality Plan - Best Practice 110 4.2.1 Digitalisation 113 4.2.2 Standards 115 4.3 Defining Project Quality 116 4.4 Integrating the Quality Plan 116 4.5 Effective Quality Planning 117 4.5.1 Specialty Contractors 119 4.5.2 Digital Photography 120 4.5.3 Key Tasks 120 4.6 Quality Risks 121
Manufacturing USA coordinates and catalyzes public and private investment in precompetitive advanced manufacturing technology infrastructure. Manufacturing USA is designed to: 1) develop and transition new manufacturing technologies; 2) educate, train, and connect the manufacturing workforce; and 3)
Fig. 1 A general manufacturing model 2.2 Quality assurance within a supply chain Manufacturing companies have a tendency to deliver products with technical specifications that are defined by a customer. This is only possible within a faultless manufacturing process, where constant monitoring over the manufacturing parameters is applied.
Advanced Manufacturing is the combination of information, technology and people, to add value to a manufacturing business or sector.Closely related to ideas such as Smart Manufacturing, Industry 4.0, and Industrial Digitalisation, Advanced Manufacturing builds on the agile, flexible and computer integrated manufacturing of the last 20 years.
ACCOUNTING 0452/11 Paper 1 May/June 2018 1 hour 45 minutes Candidates answer on the Question Paper. No Additional Materials are required. READ THESE INSTRUCTIONS FIRST Write your Centre number, candidate number and name on all the work you hand in. Write in dark blue or black pen. You may use an HB pencil for any diagrams or graphs. Do not use staples, paper clips, glue or correction fluid. DO .
