McCulloch 100 Series & 160s, Eager Beaver & Eager Beaver .

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I1lUSTIMTIDPfNITS11STMODELNAMEMcCULLOCH100 SERIES & 160SEAGER BEAVER@&OO16 818MODELEAGER BEAVER” &EAGER BEAVER@SUPER 16NAMEEAGER BEr VER@SUPER 16600124-04600124-061212600124-0912Eager Beaver@ and McCulloch Chakr Sawa are identified by amodal number (In this instance 600016, 600123, or 600124) followed by a suffix number (02, 03,04, etc.). Suffix numbers denotevariations In parts or assemblesused In the manufacture of thisproduct.Part numbers Iletad In thla I.P.L. which havea circled number@ornumbers preceding the descrlptlon, are used only on the modal ormodels identified by a circled number @ or numbers.Part numbem which have one or more dots (.) preceding theirdescrtptlons may be ordered Individually, but they are also lnduded In the kit or assembly whose description begins directlyabove the GUREFIGURE1234567Generel Aseembly. . . . .Servkxlools . . . . . . . . .Carburetor Assembly (Zama)carburetor Assamtrly (Walbro)PowerlmaciAsaambly. . .Chain Broke Assembiy. . .Spectilcstlons. . . . . . . .PAGE. . . . . . . . . . . . . . . . .2. .3. . . . 4. . . . 5. .6. .8. .9Part number(s) In title IPL which were not in the previous IPL covering these aevva, are Indicated by e dash (-) preceding the new pertnumber(s).The poflcy of McCulkrch Corporation is one of continual improvement in design, manufacturingand engineering advancementwherever poesibie to assure stiil finer power tools.Hence,specifications, equipment, colors, design and manufacturer’s suggested iist prices are subject to change without notice and McCuiioch Corporationresewes the right to make such changeswithout prior notification or obilgatlon to becirfil or supply backfitcomponents for units previously shipped from the 600) 42 S-W302Arllma.——,e,ldmt,—.-(602)453-3 t.-.—.-JMcCULLOCHCORPORATION@ U.S.A. - McCullochC099CtA’-JULY 1988900CM——Lake Havaau Ave.Corporation,198e Lake Havasu City, AZ 86403-2891219239-01Printed In U.S.A.253

- GENERAL ASSEMBLY.254

FIGURE1ITEMNO.PARTNUMBER1110676110972Fig. 6---0---@21S886 @215447 @110583 762217759217755B394611067283870;::(l)Refer to180119-RI@UsedUNITS PERASY .DESCRIPTION:45678@Chain,.on units@Usedon modelsCarburetor.GENERALNut-HexHead 1/4-28(65-75in. lb. torque)Screw-Hex114-28x.75Brake b-AutoSharpScrew-Pn Hd 8-32x.44(35-40in. lb. torque)Bracket-AutoSharpScrew-HexHd 12-24x1(55-60in. lb. ardKit-Clutch. Shoe-Cl utchSpring-Assembly: Rivet-Fit.l/8x.547Plate Rotor. Nut-Clutch(160-170in. lb. torque)Plate-Dust&um/Sprocket/8earingAssembly. Bearing-NeedleSpacer-Drum;crew-HxHd 12-24x.625(70-80 in. lb. torque)Screw-HxHd 13-16x2(35-45in. lb. torque)Frame/GripAssemblyKit-Fuel/OilTank wkfiSeal-FuelVent: Pickup-FuelPiston-ManualOi 1er: Spri rig-Piston8ody-Oiler ap-Fuel /Oi 1Rod/OilerAsyRod-ManualOi 1er: Piston-ManualOilerSpri rig-Piston;crew-OvalHd alogPARTNUMBER93437 @ Latch Assembly-Throttle. Screw-ThrottleLock216440--. Latch-Throttle--Spring-Compression218130 @ ;andle/Trigger/ThrottleAsyLatchfw-#-222992@ . . Kit-Throttle-Latchw-- @ . . . Knob-Throttle-Latch --@. . . Spring-Throttle-- -- @ . . . Rivet stment68566Screw-PanHd 8-32x.31211OBO7(35-50in. lb. torque)9329o@ Oeflector-Sawdust217015 @ Shroud-UsingAuto Sharp216963Shroud-NonAuto lter-Air216905Washer-AirSeal84918216490Screw-HexHd 12-24x.76(70-BO in. lb. torque)Screw-HexHd 8-32x.50110959(25-30in. lb. torque)StarterAsY-213255Housi rig-Starter90425Hd B-32x.50110041. Screw-Pan(20-25in. lb. torque). Washer-Special213%7. Drum/Rope Assembly83203. . Rope-StarterSpring-Rewind8307B andle Asy-Starter91255. Washer-StarterHandle105490Screw-HexHd 12-24x.625110953(20-25in. lb. Switch83935Protector-Switch83936Button- Switch83934Decal-2.OCu. In.21SS53Label-Safety219058Powerhead AsYFig. 5on modelswith@Usedon unitsequippedoriginalequipment.Sharp.UNITS PERASY 1211111on 4219216063Kit-Piston Pm installation/Removal stWrench/ScrewdriverKey-Socket5/32255

-CARBURETOR ASSEMBLY /7faF6 41—845:Ar‘—-----31232MA DESCRIPTION.214082-01 @Carburetor Assy-Zama Ml -M7Screw - Plate::: Valve - Choke. Valve - Throttle-. Spring - Choke-. Bal 1 - Friction-. “E” Ring-. Shaft Assembly - Throttle-ReturnSpring - Throttle-0: Screw - Idle Adjustment-@. Screw - Main Adjustment-@. Spring - Screw-. screw - Cover-“C” PTIONPEIASY. Cover - PumpScreenKit - Pump diaphragm&Body - PunPDiaphragm - Main@@:@@. Gasket - Main@. Disk@. w rew@. Pin - Arm@. Ann - Needle ValveSpring - Ann .Valve - NeedleP1 Ug - Welch%@. Valve Asy - Main Nozzle11111111111111NOTEIndividualparts are shown for identificationanddisassemblysequence purposes only and are notavailableas servicereplacementparts.The onlylisteditems availablefor serviceare those partsin@respectiverepairOne of two carburetorsused alternately.Identifycarburetorbefore orderingrepairkits.kits.@ Contained@ Contained@ Containedin Repair Kit, P/N 217079.in Gasket/DiaphragmKit, P/N216722.in Needle Kit,P/N 217086.A256

CARBURETOR ASSEMBLY -IITEMPARTNUMBERDESCRIPTIONUNITS PERASY .CARBURETOR ASSY - WALBRO MDC 16SCREW - PLATE-PLATE - CHOKE8ALL - CHOKE FRICTION--@:::-- @ . SPRING - CHOKE FRICTIOh--. PLATE - THROTTLE--. SCREW - CLIP--. CLIP - THROTTLE SHAFT--SHAFT ASSEM8LY - THROTTLE-.NEEDLE - IDLE--@:NEEDLE - HIGH SPEED----@.-SPRING - NEEDLE--@.--- @ . SCREW ASSEMBLY - 80DY--. COVER ASSEMBLY - PUMP-- .RING - VENT SCREEN--@@ . VENT - SCREEN :;--@@ . DIAPHRAGM - FUEL PUMP-1214082-02(012:56781::!13;:16-- u-Wal bro - MDC 16NO.0--G.--NOTEIndividualparts are shown for identificationanddisassemblysequence purposes only and are notavailableas servicereplacementparts.The onlyfor serviceare thoselistedinitems ON--@@.--- :--@@--@@.--@@.--@@.--@@.--@@.--@@.--@@.-- @--@@.--@@.--@@.--UNITS PERASY.DIAPHRAGMGASKET -METERING- FUEL P(JNP!!!JHRAGMASSEt48Ly-METERING. GASKET - FUEL PUMPSCREW - METERING LEVER PINPIN - METERING LEVERVALVE - INLET NEEDLELEVER - METERINGLEVERSPRING -METERINGPLUG - WELCH 7/1 6SCREEN - INLET. RING - INLET SCREENPLUG - WELCH 1/2SCREENRING - RETAINING. SPRING - THROTTLE RETURN111;;1111:111One of two Carburetorswere used alternately.When OrderingRepair Kits identifyCarburetor.Because Walbro Carburetor,P/N 214082-02,isit is necessaryto ordernolongeravailable,Zama Carburetor,PIN 214082-01as servicereplacement.Containedin MajorRepairKit,P/N 217084.Containedin MinorRepairKit,P/N 216727.”c257

o-iPOWERHEAD ASSEMBLY258

48:;5152::55 PARTNUMBER@@with eutomatlcOne of two Muffler Assembles used.to orrferlng replacementparta.Used with 990919212222:333111111;:9596@ldenMy which one you have priorUNITS PERA.SY:1Usad on units equlppadon units equipped@USed on Mac 160S@If the Crankshaftandwith COI Igrdtlon.wlfh placingmetalwith Points and C@,numberspav.lswlthp[sstlc;211;121;2112?574.Eagar Beaver Super 16 only.BeerfngendS.s1have been installedMOSleeve, order part number 93763 which Incdudaa the SleeveOne of two 8top Svdtch Connectors Instslled by the factory.NOTE: Itsm 52, PIN 2 183s0 IS usad as repiacament for item numbers56, 57, and 5e.Used on units equippedDESCRIPTION-- Screw-HexHO 8-32xl/2--- @ Connector-StopSwitch--- @ Eyel et-Connector-Gasket- Insulator9071484957@Coil-LaminationAssembly215351 @ . Wire Assembly-SparkP1 ug-95266@. . Boot-102556@@.COIIneCtOr110364 @ Screw-PanHead 6-32x.62569344@WireAssembkbi1110041 @ Screw-PanHead 8-32x.5085358@ CondenserlfX)035 @ Nut-Hex6-32845020 Connector-StoPSwitch67841@ Cover-BreakerBox69323@ Seal-Breaker80X213032 @) Screw-HexHead 8-32x.5069322@ Washe Special105976 @ Washer-Flat11/64”88811@ Breaker-Assembly@84505-01Ki t-SreakerBox92037@ . Washer217033@@Ignition Assembl y-CO I-95266 .Boot- 10255B.Connector-- @ . Wire-SparkPlug-217190 @WireAssembly-StoPSwitch217165 @ Cyl i rider/CrankcaseUsing Auto SharpMounting83856. Bol t-8ar110914. P1 Ug-cup216935 @ Cyli rider/CrankcaseUsing AutomaticOilerBolt-8arMounting83856: Plug-cup110914217067 @ nting83856: Plug-cup110914M5x25120097. Screw-Hex(70-80in. lb. torque)216950 @Cylinder/Crankcase(Plated)Using AutomaticOi 1 er8olt-8arMounting83856: P1 Ug-cup110914. Screw-HexM5x25120097(70-80in. lb. torque)213327 @ . Screw SpecialPistonAssembly9466295143. Ring-Piston. Pin-Piston92836. .Ring-Snap111026216713 @ PI ston Assembly (Non-Pi atefi)216705. Ri rig-Piston. Pin-Piston92836Ring-Snap111026 od Assembly-Connecting94135Screw-ConnectingRod94654: Roller-Needle(set of 20)68095Bearing-Needle110984213282 @ ;eari rig-Crankshaft83859@ Seal-Crankshaft-217042@Xrankshaft-91932 @Crankshaft@Usadoileronly.@SeeSewfce BulletlnlS33,Whenpawls, order these components.@MY.msnualoller only.@ Used on units equlppadPARTNUMBERITEMNO.UNITS PERDESCRIPTION86438@) Valve-Check217156 @Connector-OilTank/BarPad105603 @Ring“O” Spacer217168 @Connector-Pump/BarPad217167 9989 @Pump low Adjustment---@.Body-Pump216426@.Kit-OilPump Repair105603 @.Ring- “O” .114x .070-Ring-Oi?Pump Piston-- @.Piston Assembly-Oiler---@.-216423 @ . . Sleeve-OilPump-216422 @.Eyelet110653 @Ring“O”215411 @MufflerAssemblyl10681@.Screw-Skt.Hd. 1O-24X.25O(40-45in. lb. torque)92961 @ . Oeflector-Exhaust215394@. Screw-Special(70-80in. lb. torque)214204 @Kit-SparkArrestorScreen101987@. Screw-6-32x.250215871 @ Nut-Muff 1er(40-60in. lb. torque)215471 @ PI ate-Lock215472 @ Deflector-Exhaust216805 @Screen-SparkArrestor215774 @ Cover215776 @ Baffle2i3369 @Screw-HexWsh M6(70-85 in. lb. torque)215757 @ Bolt-Shoulder(65-85in. lb. torque)215773 @ BasePlug-SparkOJ8J Champion62345Plug-SparkRDJB or-FuelHose90660110908Ring“O” Adaptor-90661@Kit-FuelHose90660@ . Adaptor-FuelHose1109O8CZ) . Ring- 200-220in. lb. torque)Flywheel /Pawl 469@.Washer-Pawl216983 @ . Pawl -StarterKey-Woodruff102164Screw-PanHead sulating67117Tube-Insulating68198Fig. 3,4 CarburetorAssembliesGasket-Carburetor68197219389 ---@:ScrewConnectorSwitch219390. alarrdkern94 and 86@Used as original equipment@l Jg mJatlomAssembly,.only.P/N S4957 can only be usad with Ctankahaft,25964,@ :y;ylcIgnitionW 217031 can o.lY be used with Cmnksfwdt, PIN .

BRAKE 215758216755-21572193602216549:567UNITS PERASY in. Screw-PanHd 8-32x.625111111Band-Brake; Kit-Latch. . LatchSpring-Compression:“Pivot-Latch. ngsITEMNO.whichUNITS PERASY CE NOTE:This Brake Housing Assembly is now made with the Sawdust Deflectormolded intoIf yourChain Saw was originallyequippedwiththe Sawdustthe Housing.Deflectorattachedto the Powerhead,it must be removed and discardedpriortoinstallationof your replacementBrake Housing.- SPECIFICATIONSDisplacement. . . . . . . .Bore&Stroke. . . . . . . .Bearings-Main &ConRod.Intake System . . . . . . . .Fuel Capacity. . . . . . . .Oil Capacity. . . . . . . . .ClutchE ngagingSpeedIdleSpeed. . . . . . . .Ignition . . . . . . . . . .Carburetor . , . . . . . .FuelType. . . . . . . .Fuei/OiiMixture. . . . .FilterSystem-Fuei. . . .FNterSystem-AirLsminationGap.IIIIjIlPiston Rings (2) . . . . .Weight (Power Unit oniy). .2.Ocu.in. .1.430 x 1.201 in. (36.5x 30.5mm). .Needle. .3rdPort,PistonTimed.1O.8OZ.(32OCC). . . . . .3.20z.(95cc). . . . . . . . . . . . . nic. .0taphragmType,2Needie. .Regular Grade LeadedorUnieaded. .40:l UsingMcCuilochOil. .Feit. .FiockedScreenj::::::::. .006” to .012 (.203 to .304m@. . . . . . . . . . . . . . Cast Iron Compression. . . . . . . . . . . . . .10.1 it)s (4.6 kg)u260

Eager Beaver@ and McCulloch Chakr Sawa are identified by a modal number (In this instance 600016, 600123, or 600124) fol- lowed by a suffix number (02, 03,04, etc.).

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