Sandvik UH440i & US440i
SandvikUH440i & US440i
The perfect choicefor highly flexible crushingSandvik UH440i and US440i are the perfect choice forany contractor looking for a highly flexible, mobilesecondary crushing unit that provides a quick return oninvestment. The ”i” stands for built in intelligence thatensures you smart and trouble-free operation. TheSandvik UH440i and US440i come with the highlyproductive cone crushers Sandvik CH440 and CS440,respectively, plus many added features.The process is continuously and automatically monitored by the intelligent control system. For optimumperformance, the unit is also equipped with the crushercontrol system, ASRi, as standard.Sandvik UH440i and US440i can operate independently or in a system incorporating other units. For aperfect match, incorporate the primary crushing unitSandvik CM1208i, and you will have an intelligentcontrol system optimizing the entire production process.Sandvik UH440i and US440i belong to the Sandvikmobile units family, which consists of several primary andsecondary mobile crushing units for hard rock applications.24
What can Sandvik UH440iand US440i do for you?Sandvik UH440i and US440i can be used under any climatic conditions –thanks to a careful selection of quality components.Advanced process automation through sensor monitoring and interlocking.Easy to move back and forth into position for blasting thanks to crawlertracks, radio remote control and no equipment dismantling.Quick set-up and close-down thanks to one piece road transportation andhydraulically foldable feed conveyor.Easy inspection and maintenance thanks to roomy construction and easilyaccessible maintenance items. Detailed manuals offer clear and simple directions.Economical operation that requires one operator for both the loader andcrushing unit.Quick return on investment thanks to low operating cost and high productivity.Good working environment thanks to reduced dust, noise and emissions. Dustsealed product discharge conveyor.Powerful and economical thanks to a modern, on board diesel engine withlow fuel consumption and minimum transmission losses. Emissions accordingto EU and USA Tier III norms.No spillage of hydraulic oil during filter changes thanks to the vacuumized system.Staff training and commissioning under the supervision of Sandvik isincluded in the delivery.35
High performance.Low total costProduct dischargeconveyor with adrop height of3.8 m (12’5”).Dust sealed conveyorwith belt scraper andimpact bars.Mast with signalingflashlights and fourfloodlights.Radio remote control (optional).Strong, stable chassis.A number of sensors at different keylocations for trouble-free and safeoperation. Emergency stop buttonsat appropriate places.The photo shows Sandvik UH440iBelt scale (optional).Centralized easy accesscontrol panels with all functions.Steel cover for controlpanel protection.Reduced start-up and close-down timesthanks to a hydraulically raised feed conveyor.Feed hopper positioned for feeding directlyfrom a front loader or primary crushing unit.User-friendly menus with icons and symbolsare used in the intelligent control systems thatinclude computer monitors.4The Sandvik CH440 and CS440 cone crushersare highly productive machines with a widerange of crushing chamber designs and settingsavailable for different applications. ASRi, Automatic Setting Regulation system, is standard.
Sandvik CH440 conecrusher with theautomatic settingsystem ASRi and CLPcrushing chambers.Material level in the crusher is optimizedat anytime by a monitoring system.Feed conveyor ishydraulically raisedfrom transport toworking position.Feed hopper isprotected bySandvik modulardual hardnessflat rubber wearplates as standard.Metal detector infront of crusher.Feed hopper ispositioned forfeeding directlyfrom a frontloader or primary crushingunit.Conveyor belt isprotected by a steelstructure in thehopper and byimpact bars thatabsorb shock loadsand extend belt life.Platforms around crusher and powerpack provide good access for inspectionand maintenance.The conveyor belt is protected by a steelstructure in the hopper and by impact barsthat absorb shock loads and extend belt life.The discharge product conveyor is dustsealed. It features impact bars, belt scrapersand self-lubrication idlers and requires littlemaintenance.Spacious platforms for easy inspection andmaintenance5
Raw materialand feedingThe feed conveyor is hydraulically raised from transport to working position. Thefeed area of the feed conveyor has a 6 m3 (212 ft3) feed hopper that is positioned fordirect feeding from a front loader or primary crushing unit. The feed conveyor can bestarted and stopped fully charged and features stepless speed regulation. A metal detector is installed in front of the crusher. Easy manual metal removal from built-inaccess platform.Intelligent control system- optimizing throughputThe process is continuously and automatically monitored by the intelligent controlsystem. The intelligent control system provides full control of the process, providingthe operator with continuous information about production data and productionhistory, for example, belt scale reading, service and maintenance indications, etc.Loads of useful information make fault tracing easy.The ASRi, Automatic Setting Regulation of the Sandvik CH440 cone crusher,gives significantly improved results and optimum crusher utilization.The automatically controlled material level in the crusher is optimized, giving asmooth flow of material resulting in maximized productivity.The intelligent control system is user-friendly and easy to understand.Economical operation thanks to oneoperator for both loader and crushing unit.For optimum performance, the unit is equippedwith the crusher control system, ASRi, as standard.6
Flexible – fitseverywhereWorks in any condition at anytime! Sandvik UH440i and US440i areproven to handle the most extreme weather conditions with an optionalengine pre-heater. Floodlights are fitted for illumination when crawlingas well as for working at night.Safe working environment with visual and audible movementwarning, alarms and stand by. Flashlight and sirens are fitted on board.Emergency-stop buttons at appropriate places.Environmentally friendly atmosphere with dust encapsulated conveyors, water spray at discharge conveyor and over crusher, and pumpfor refilling diesel with spill protection. Vacuumized system preventshydraulic oil spills during filter changes.Intelligent communication. Sandvik UH440i and US440i communicate cordlessly with the Sandvik CM1208i primary unit in combination with optional sonar at Sandvik CM1208i’s discharge conveyor.Communicates with other units via cable.Trouble-free and safe operation with automatic and continuousmonitoring of the production process by the built-in intelligence controlsystem, as well as a number of sensors at different key locationsOperator is free to move around thanks to radio remote control.Smart running operations with optional belt scale. The belt scalemakes it possible to measure, document and store production information.Intelligent communication as Sandvik UH440i and US440i communicates cordlessly with the SandvikCM1208i primary unit in combination with optional sonar at Sandvik CM1208i’s discharge conveyor.7
Split the productinto two fractionsThe Sandvik UH440i and US440i can be equipped with a screen modulethat makes it possible to split the product into two fractions, creating twostockpiles or recirculating the oversize back to the crusher.The newly developed screen offers high performance with high tonnage andaccurate separation.The screen and the conveyors are designed to maximize capacity.Highest priority is given to total crushing and screening performance. Nocompromises.Easy to replace screening media.Excellent modular wear protection.Fully dust encapsulated screen and conveyors.High discharge height of the two product conveyors allowing two largedeposits. Front loader operators have plenty of freedom.The main product conveyor of the mobile unit does not sacrifice dischargeheight due to the screen module.Every Sandvik UH440i and US440i that we deliver can be subsequentlyupgraded with the screen module.The screen module with conveyors is easily detachable and can be parkedas a complete unit.In operation, the entire unit is supported by self-leveling support legs.ExcellentversatilityThe cone crushers are equipped with our automatic setting system ASRi.This system optimizes cone crusher efficiency and automatically adapts thecrusher to variations in feed conditions. By continuously measuring andcompensating for crusher liner wear, ASRi allows you to fully utilize crusherliners and schedule liner replacements to coincide with planned maintenancestops. ASRi also assists in keeping your crusher choke fed. This maximizesrock-on-rock crushing, helping to optimize the quality of your final product.Several standard crushing chambers are available. The crushers can easilybe matched to production changes by selecting the appropriate crushingchamber and eccentric throw.In combination with the CLP crushing chambers, powerful motors givethese crushers capacities that are, in most cases, comparable with those ofother larger crushers.8
Sandvik UH440i and US440i can be equipped with a screen module that makes it possible to split the product into two fractions.Several standard crushing chambers are available. The crusherscan easily be matched to production changes by selecting theappropriate chamber and eccentric throw.CLP crushing chamber. CLP stands for Constant Liner Performance.The almost vertical profile in the feed opening area means that the shapeof the chamber remains virtually unchanged throughout the wear life.9
Sandvik UH440i fed directly from a primary crushing unit.Sandvik UH440i fed directly from a front loader.Sandvik UH440i and US440i can be equipped with a screen module.10
hLengthHeightWidthLengthUH440iUS440i4.9 m / 193”3.00 m / 118”17.5 m / 57’3.80 m / 150”3.00 m / 118”18.8 m / 62’4.90 m / 193”3.00 m / 118”17.4 m / 57’3.91 m / 156”3.00 m / 118”18.7 m / 62’Weight (excl. options)UH440iUS440itonsshort tons4347.54954Feed conveyorConveyor widthConveyor speedDriveHopper volume1.2 m / 4’0-0.55 m/s / 0-2 ft/sVersible speed hydraulic motor6 m3 / 210 ft3CrusherUH440iTypeSandvik CH440Sandvik CS440cone crushercone crusherFrom diesel engine via V-belts and hydraulic couplingDriveUS440iDischarge conveyorBelt widthDriveApprox. Discharge heightunder drum1400 mm / 52”Fixed speed hydraulic motor3.3–3.8 m / 10’10”–12’5”On-board power packDiesel engineRated outputFuel tank volumeVolvo TAD 1252 Tier III313 kW / 430 hp at 1800 rpm1125 dm3 / 300 US gallonsHydraulic systemPower sourceOil tank volumePumps mounted on power pack420 dm3 / 111 US gallonsCrawler tracksTypeLength c-cTrack shoe widthD6C3715 mm / 145”500 mm / 20”PerformanceUH440iMax. feed size (with EC chamber)215 mm / 10”Capacity (up to)350 mtph / 385 stphApprox fuel consumption at 75 % continuous load 35–45 l/hTravelling speed1.2 km/h / 0.8 mphMax. slope-climbing capabilityApprox. 20 US440i450 mm /18”400 mtph / 445 stph/ 9–11 US gallons/h1.2 km/h / 0.8 mphApprox. 20 HS module (hanging screen) optionScreen:Product conveyor B3:Return conveyor B5:SC1530 single deckwidth 1200 mm / 4’Approx. discharge height under drum: 3.2 m / 10’6”width 1000 mm / 3’4”length 12.6 m / 41’11
Sandvik is a high-technology engineering group with advancedproducts and world-leading positions in selected areas – tools formetalworking, machinery and tools for rock excavation, stainlesssteel, special alloys and resistance heating materials and processsystems. The Group has 39,000 employees in 130 countries, withannual sales of approximately SEK 63,000 M.B281.108 EN Sandvik SRP AB 2007. Subject to alteration without prior notice.Sandvik Mining and Construction is a business area within the Sandvik Group and a world-leading manufacturer of drilling and excavation machinery, tools and service for the mining and constructionindustries. Annual sales amount to SEK 20,600 M, with about10,600 employees.S A N D V I K M I N I N G A N D C O N S T R U C T I O N. T E L. 4 6 4 0 4 0 6 8 0 0. F A X 4 6 4 0 4 0 6 8 9 8.www.sandvik.com
Sandvik UH440i and US440i come with the highly productive cone crushers Sandvik CH440 and CS440, respectively, plus many added features. The process is continuously and automatically moni-tored by the intelligent control system. For optimum performance, the unit is also equipped with the crusher control system, ASRi, as standard.
Sandvik CH860i and Sandvik CH865i offer production flexibility and depending on crushing application, they perform up to 30% better compared to other crushers in their class. Sandvik CH860i is dedicated for high capacity secondary crushing thanks to its 500kW motor delivering higher power and more crushing force at maximum throw.
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