EVOLUTION ON THE OUTSIDE REVOLUTION ON THE INSIDE

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EVOLUTION ON THE OUTSIDEREVOLUTION ON THE INSIDESANDVIK 800i CONNECTED CONE CRUSHER SERIES

STRONGERSMARTERSAFERCONNECTEDCRUSHERSSandvik 800i is a series of strong,robust cone crushers connected24/7 to boost productivity, predictperformance and maximize uptime.With Sandvik Reborn and overhaulkits, crushing has never been ascost-efficient to operate, andas easy to upgrade.———According to industry experts,more than 70 billion will beinvested in Industrial Internet ofThings (IIoT) systems by 20202SANDVIK 800i CONE CRUSHER SERIESTHE FUTURE OFCRUSHING IS HEREThe Industrial Internet of Things will have a profound effect on machines andindustrial processes. Areas like predictive maintenance where machines givean alert when a part needs changing, e-commerce, to automatically order andreorder parts for just-in-time maintenance, and actionable information tocontinually improve machine and process performance – are just some ofthe benefits we are already experiencing. Now we introduce the first series ofconnected crushers. Part of always leading the field to improve performance.ROCKTECHNOLOGY.SANDVIK/800i3

Analyze performance 24/7MY FLEET REPORTSTurn equipmentdata into actionableknowledgeMake decisionsbased on factsGet in-depth insights into your connected crusher fleet withMy Fleet Reports. It’s the smart, intelligent way of monitoringcrusher behavior and using that information to optimize andimprove business performance. Now you can make informedbusiness decisions using accurate, reliable data.Crushers equipped with our Automation & Connectivity System(ACS) can generate dashboards when the built-in Knowledge Box is activated.Get accessto manuals andan e-commerceplatformTrack and trace parts onlinePRODUCTIVITYTHROUGH CONNECTIVITYWITH MY SANDVIKThe My Sandvik customer portal gives youcomplete 24/7 access to data generatedby your connected Sandvik crusher fleet.It’s a revolution in connected crushing.Now you can make decisions based on factsand clearly see areas where you can improveuptime and availability. The result?Greater profitability.As a result, the mine has greatly improvedpredictive maintenance and enabled better-informed,fact-based decisions in the sulphide processingcircuit at the Mantos Blancos copper mine in Chile.4SANDVIK 800i CONE CRUSHER SERIESFind all the information you need about product parts from theMy Sandvik E-catalog – your complete knowledge bank.Search by article number, part name, or use the drill-down menufrom the user-friendly, interactive parts catalog. It simplifies yourshopping experience by interacting directly with My Cart.MY SANDVIKE-COMMERCEMy Sandvik is one of our e-commerce channels and is an easy wayto order what you need from Sandvik. Use it to:SEEING THE CHANGESSince installing a new CH870i crusher andgaining access to the My Sandvik platform, themine can now check needs for replacementparts and components immediately.MY SANDVIKE-CATALOG“ Sandvik equipment broughta new life to our sulphidecrushing process” Request for quotations or order new parts directlyOrder wear and spare partsCheck availabilityCheck specific pricingCreate your own basketTrack and trace shipmentsView your order historyROCKTECHNOLOGY.SANDVIK/800i5

ALWAYSCONNECTEDThe 800i connected crusher series comes withthe new generation Automation and ConnectivitySystem (ACS) as standard. The system continuouslymonitors and optimizes crusher performanceand controls the complete lubrication system,increasing uptime and reliability.5 ACSIMPROVEMENTS WITH6SANDVIK 800i CONE CRUSHER SERIES1. Full lubrication monitoring and control2. Full monitoring of the in-line filter3. Possibility to bypass non-critical sensors in case of failure4. Improved user interface in HMI5 With an activated Knowledge Box, access to My Fleetreports available through the My Sandvik customer portalROCKTECHNOLOGY.SANDVIK/800i7

A REVOLUTION INCONNECTED CRUSHINGACSHYDROSET minimizes risks and enablessafer maintenance.continuously monitorsand optimizes crusherperformance.provides safety and settingadjustment DDUMP VALVEensures optimal strengthand less maintenance.automatically provides overloadprotection to let tramp iron or otheruncrushable material pass through.Strong, robust, intelligent crushersdesigned to increase uptime,availability and profitability.All Sandvik 800i crushers are technologically advancedcone crushers designed for applications in mines orlarge quarries. Each has a hydraulically supported mainshaft, a robust design, adjustable eccentric throw,constant intake opening and high performance.Which crusher is right for you?8CH895iCH890iCH870iCH865iCH860iCS840iCH840i & CH830iTechnically advanced, high-capacitycone crusher ideal for tertiary andpebble crushing. The 750 kW motordelivers higher power and morecrushing force at maximum throw.Higher size reduction results in finerproduct size. Now with tougher topand bottom shells and main shaft.Technically advanced, high-capacitycone crusher for secondary crushing.The 750 kW motor delivers higherpower and more crushing force atmaximum throw. Higher size reduction results in finer product size.Now with tougher top and bottomshells and main shaft.High-capacity crusher suitablefor secondary, tertiary and pebbleapplications. The 600 kW motordelivers more force at maximumthrow. An aggressive crushing actionproduces more ore with maintainedproduct size. Now with tougher topand bottom shells and main shaft.Technologically advanced midrange cone crusher for tertiaryand pebble crushing. It performsup to 30% better depending onapplication. It has a higher sizereduction resulting in finer productsize. Now with tougher top andbottom shells and main shaft.High capacity crusher for secondary crushing. This technologicallyadvanced mid-range cone crusherperforms up to 30% better depending on application. It has a highersize reduction resulting in finerproduct size. Now with tougher topand bottom shells and main shaft.High capacity crusher for secondarycrushing. Offers up to 50% morecapacity than other crushers insimilar applications. It has a 25%greater reduction ratio and 50% lessrecirculation with the same high-valueproduct compared to similar crushersin its class.High capacity crusher for secondaryand tertiary crushing. It offers excellentcapacity in relation to crusher size. Wearparts have been adapted to ensuringa longer lifetime per ton produced.An advanced dump valve ensuresquick, safe tramp relief if somethinguncrushable gets into the crusher.SANDVIK 800i CONE CRUSHER NDVIK/800i

SIX REASONS WHY800i CRUSHERSARE BETTERSTRONGER THAN EVERSAFETY FIRSTStronger just got stronger. We’ve toughened up the mainshaft and top & bottom shells so they’re much strongerthan before. That spells more reliability, higher availabilityand a low risk of critical failure.Bolted rather than welded top and bottom shell linersreduce maintenance time and are much safer. It’s 90%faster to change liners compared to welding.CONNECTED CONE CRUSHERSThe improved over-pressure system with dedicated airchannel inlets keeps dust out to increase reliability. Thestandard offline filter unit keeps lub oil cleaner with 24/7fine filtration, reducing wear on your internal crushercomponents and extending oil life by up to 5 times.My Sandvik gives you complete 24/7 access to datagenerated by your connected Sandvik crusher fleet.Make decisions based on facts, and clearly see areaswhere you can improve uptime and productivity.ALL NEW? OR AS NEW?Get access to manuals and an e-commerce platformto easily and efficiently buy and reorder wear and spareparts. My Sandvik lets you track & trace parts onlineto make maintenance planning simpler. No othercrushers are better connected.ADVANCED AUTOMATIONThe Automation and Connectivity System (ACS)continuously optimizes crusher performance withoutoverloading it, so you get the most out of your crusher.It can automatically adjust crusher settings tocompensate for crushing chamber wear – ensuringconsistent product size.Hydroset and the electric dump valve automaticallyprovide overload protection to let tramp iron or otheruncrushable material pass through. Our automationsystem automatically adapts the crusher’s settings inreal time to match feed curve variations and variationsin the hardness of the feed material.11SANDVIK HSI CRUSHERSSandvik REBORN replaces your existing cone crusherfor a new one, reutilizing existing auxiliaries andinfrastructure. The plug and play installation minimizesdisruption and maximizes productivity, giving up to40% cost savings compared to a new completecrusher system.Or order an overhaul kit or major components tochange the top shell, bottom shell or/and main shaftof your crusher.INCREASE PRODUCTIVITYTHROUGH LIFECYCLE SERVICESWith Sandvik 365, we support your new equipmentthroughout its entire lifecycle, helping you increaseproductivity by up to 10%.Get genuine parts, service solutions, extensive trainingand a wide range of wear and crushing chambersolutions that deliver lower operating costs, improvedproduct quality and maximum productivity.ROCKTECHNOLOGY.SANDVIK/800i11

40%UP TOCOST SAVINGSWITH REBORNSOLUTIONMAJOR COMPONENTSEVOLUTIONINDIVIDUAL COMPONENTSOR OVERHAUL KITSOur major components just got stronger. That spells more reliability, higher availabilityand a low risk of critical failure. Purchased individually or through our competitivelypriced overhaul kits, it’s an easy way to renew your crusher fleet. Simply renew thebackward-compatible component upgrades to help you improve productivity.Strength andcast-optimizedtop shellSANDVIK REBORN REPLACESYOUR EXISTING CRUSHERNon-weldedarm linersOverhaul kit ISandvik REBORN rebuilds your crusher system by exchanging your worn-out Sandvikcrusher with a new one, and reutilizing your crusher auxiliaries and infrastructure.This plug and play installation minimizes disruption and maximizes productivity,giving up to 40% cost savings compared to a new complete crusher system.Higher-strengthmain shaft alloyStrength andcast-optimizedbottom shell12REBORN PACKAGE INCLUDESCOMPATIBILITYNon-weldedarm liners New factory-tested crusher coveredby a three-year extended warranty H7800 CH880 CH870 CH890 Connection to My SandvikImproved dustsuppressionsystem* H8000 CH895 Crusher equipped with all model-specificupgrades that improve reliability H8800 Expert installation supervision Comprehensive on-site training coveringcrusher operation and maintenance,periodic condition inspectionsSANDVIK 800i CONE CRUSHER SERIESOverhaul kit II* The CH870i bottom shell is compatible with both the old and new over-pressuresystem. The new system requires the dust collar upgrade kit (optional)ROCKTECHNOLOGY.SANDVIK/800i13

SANDVIK 365LIFECYCLE SERVICESWith Sandvik 365, we support your new equipment throughoutits entire lifecycle, helping you increase productivity by up to 10%.Get genuine parts, service solutions, extensive training anda wide range of wear and crushing chamber solutions thatdeliver lower operating costs, improved product qualityand maximum ITIONINSPECTIONSADVISORYSERVICESFOUR WAYS SANDVIK 365 IMPROVES YOUR PRODUCTIVITY1. E xperts offer dedicated knowledge and experience inOEM equipment and the applications surrounding it2. P roven and globally established optimizationprocedures use thousands of applications asa benchmark to find you the most efficient solutions3. C ustomized training sessions and frequent on-sitesupport foster the transfer of knowledge to staffand develop skills4. C lear guidance leads you toward higher reliability,availability and productivity, ensuring loweroperating costsPERFORMANCEZERO UNPLANNED STOPSPRODUCTIVITYSERVICESAfter China Molybdenum Co. Ltd. signeda Productivity Services Agreement, they haveexperienced zero unplanned stops anda significant rise in productivity.EXTENDEDWARRANTYPERIODIC INSPECTIONSWhen you can predict your productivity, you predict profitability.Sandvik 365 is about optimizing performance every hour, 365 days a year.Our highly trained, expert engineers ensure you get the right parts andservice to ensure safe operation, low operating costs and long service life.Service from us isn’t just quick and convenient.It optimizes uptime and gives you an increase in processefficiency and equipment reliability you can count on.Literally.14SANDVIK 800i CONE CRUSHER SERIES“Beforethe agreement,capacity was9,000 tons/day.Now it’s15,000 tons.”CHINA MOLYBDENUM CO. LTD.ROCKTECHNOLOGY.SANDVIK/800i15

THE NEW SANDVIK 800iCRUSHER ATIONCH865iCH870iCH890iCH895iNominal capacity mtph (stph)61-283103-427212-659250-910 (275-1,003)Nominal capacity mtph (stph)155-517 (171-570)208-1,283 (229-1,414)275-1,837 (303-2,025)258-1,077 (284-1,187)Max. feed size mm (in)211 (1.7-7.3)250 ( 8,5)431315 (12.4)Max. feed size mm (in)123 (4.8)350 (13.8)428 (16.9)127 (5)Motor power kW (hp)250 (335)330 (442)330 (442)500 (670)Motor power kW (hp)500 (670)600 (805)750 (1,000)750 (1,000)Closed side setting(CSS) range - mm (in)4-41 (0.2-1.5)10-48 (0.2-1.7)22-7013-51 (0.5-2.0)Closed side setting(CSS) range - mm (in)10-44 (0.4-1.7)10-70 (0.4-2.8)13-70 (0.5-2.8)10-70 (0.4-2.8)Eccentricthrow range - mm (in)24-5228-5224-4830-70 (1.2-2.8)Eccentricthrow range - mm (in)30-70 (1.2-2.8)32-80 (1.3-3.1)24-70 (0.9-2.8)24-70 (0.9-2.8)Mantles (inner liners)A, B, EF, FlexiFeed BA, B, FlexiFeed BA, B, SA, B, FFMantles (inner liners)A, B, EF, OBA, B, EF, OB, FFA, B, HC, EF, FFEF, OB, HCConcaves (outer liners)C, EC, EF, F, MC, EC, F, M, MCEC, CEC, C, MC, MConcaves (outer liners)F, EF, HREC, C, MC, M, MF,F, EF, HREC, C, MC, M, MF, FEFX, EF, EEF, HRWeight - kg (lb)12,734 (27,500)20,27825,79450,530 (111,400)Weight - kg (lb)49,750 (109,680)67,000 (147,700)97,000 (213,800)96,000 (212,000)AutomationIncluded as standardIncluded as standardIncluded as standardIncluded as sta

CONNECTED CONE CRUSHERS My Sandvik gives you complete 24/7 access to data generated by your connected Sandvik crusher fleet. Make decisions based on facts, and clearly see areas where you can improve uptime and productivity. Get access to manuals and an e-commerce platform to easily and efficiently buy and reorder wear and spare parts.

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