03a E70 Voltage Supply And Bus

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Table of ContentsE70 Voltage Supply and Bus SystemsSubjectPageE70 Voltage Supply . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5System Circuit Diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6Legend for System Circuit Diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . .7Overview of System Components . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8Vehicle Battery . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8Distribution Box (on battery) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8Rear Distribution Box . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .10Soldered Relays (in rear distribution box) . . . . . . . . . . . . . . . . . . . .11Battery Cables . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .12Front Distribution Box . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .13Installation Position . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .13Front Distribution Box and Junction Box Control Unit . . . . . . . . . . .14Internal Plug Connection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .15Printed Circuit Board (PCB) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .16Soldered Relays . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .17Direct Contacting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .18E70 Bus Systems . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .20Structure in Vehicle . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .20E70 Bus System Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .21E70 Overall Network . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .24Overview of Bus Systems . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .24Main Bus Systems . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .25Changes to Main Bus Systems . . . . . . . . . . . . . . . . . . . . . . . . . . . .25Diagnosis CAN . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .26Location of D-CAN Connector . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .27Body CAN . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .28MOST Bus System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .30Features . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .30Control Channel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .31Synchronous Channel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .31Asynchronous Channel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .31Control Unit Logon . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .31MOST Users . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .32Light Direction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .32MOST Access . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .33Initial Print Date: 10/06Revision Date:

SubjectPageFiber Optics Connector . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .34Identification of Fiber Optics Conductors . . . . . . . . . . . . . . . . . . .34FlexRay . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .36What are the advantages of FlexRay? . . . . . . . . . . . . . . . . . . . . . . . . . .37FlexRay - a standard in the automotive industry . . . . . . . . . . . . .37FlexRay - Use in the E70 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .38System Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .40Properties of FlexRay . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .42Bus Topology . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .42Line-based Bus Topology . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .42Point-to-point Bus Topology . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .42Mixed Bus Topology . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .43Redundant Data Transmission . . . . . . . . . . . . . . . . . . . . . . . . . . . . .43Bus Topology of FlexRay in the E70 . . . . . . . . . . . . . . . . . . . . . . . .43Transmission Medium - Signal Properties . . . . . . . . . . . . . . . . . . . . . .45Deterministic Data Transmission . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .46Bus Protocol . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .47High Bandwidth . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .47Synchronization . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .47FlexRay in the E70 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .48Wake-up and Sleep Characteristics . . . . . . . . . . . . . . . . . . . . . . . . . . .48Wiring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .49Plug Connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .50Sub-bus Systems . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .51K-bus Protocol . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .51LIN-bus . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .51BSD . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .51Terminating Resistors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .52

SubjectPageBLANKPAGE

Voltage Supply and Bus SystemsModel: E70Production: From Start of ProductionAfter completion of this module you will be able to: Describe E70 Bus Systems Understand D-CAN Understand FlexRay Locate E70 voltage distribution components4E70 Voltage Supply and Bus Systems

E70 Voltage SupplyIn view of the ever increasing electrical functions in the areas of vehicle comfort,communication and safety, growing significance is attached to the power supply system.In the E70, there are two separate distribution boxes. The front distribution box is nearthe glove box and the rear distribution box is on the right-hand side of the luggagecompartment.The following graphic shows the arrangement of the most important components of thepower supply system in the E70.IndexExplanation1Rear distribution box, right-hand side of luggage compartment2Front distribution box behind glove compartment5E70 Voltage Supply and Bus Systems

System Circuit Diagram6E70 Voltage Supply and Bus Systems

Legend for System Circuit DiagramIndexExplanation1Front distribution box, behind glove compartment2Rear distribution box, right hand side of luggage compartment3Safety battery terminal4Vehicle battery5Intelligent battery sensor (IBS)6Distribution box, on battery7Car Access System 3 (CAS 3)8Junction box control unit (JBE)9Digital Motor Electronic (DME)10Alternator11StarterKL30Continuous B (battery power)KL30g fSwitched positive (fault dependent)KL30gSwitched positive, time dependentKL15Ignition ONDMEDME main relayBSDBit-serial data interfaceK-CANBody CANPT-CANPowertrain CAN7E70 Voltage Supply and Bus Systems

Overview of System ComponentsThe power supply system of the E70 consists of the following components: Vehicle battery Distribution box on the battery Rear distribution box on the right-hand side of the luggage compartment Battery cables Front distribution box behind the glove compartment Junction box control unit E-box engine compartment Jump start connection point Alternator.The most important new features/changes to the power supply system in the E70 aredescribed belowVehicle BatteryThe vehicle battery is installed on the rear right in the luggage compartment floor.The vehicle batteries are 70 Ah and 90 Ah batteries. Depending on the equipment,these batteries are AGM (Absorbent Glass Mat) batteries. The main advantage of theAGM battery is its higher cycle strength.Distribution Box (on battery)The distribution box in the luggage compartment of the E70 is mounted directly on thevehicle battery. The rear distribution box on the battery is secured on the vehicle batteryby means of a metal tab. The metal tabs must be pressed downward and outward inorder to release the distribution box.The distribution box on the battery is equipped with fuses for the following electric loads: Electrical auxiliary heater (100 A) Valvetronic or common rail system (80 A) Intelligent battery sensor IBS Reserve Front distribution box (250 A) Rear distribution box (100 A) Large electric fan 850 W (100 A) Reserve.8E70 Voltage Supply and Bus Systems

The distribution box on the battery should be replaced only as a complete unit.The fuses are integrated as a complete unit in the housing of the distribution box on thebattery. The fuses differ in terms of their power rating. The distribution box additionallycontains the power supply for the IBS.IndexExplanation1Battery cable to engine2Distribution box on battery3Intelligent Battery Sensor (IBS)Note: The connectors are color-coded and mechanically coded to avoid confusion. These are high power connections, therefore always ensure correct contacting!When replacing or working on the distribution box, always make sure theplug connections and, above all, that the screw connections are securedproperly. Connection between battery terminal and distribution box- 15 Nm.IndexExplanation1Retaining clip2Connection to battery terminal3Rear distribution box connector4High current consumer connections9E70 Voltage Supply and Bus Systems

Rear Distribution BoxDue to the high number of consumers and control units in the E70, another fuse carrierhas been mounted in the luggage compartment.In addition to the fuse carrier, relays are also plugged in or soldered onto the board.The following relays are accommodated in the fuse carrier:IndexExplanationIndexExplanation1Terminal 30g relay2Plug connector10E70 Voltage Supply and Bus Systems

Soldered Relays (in rear distribution box)Different relays are soldered onto the PCB in the rear distribution box. In the event of anerror, the entire distribution box must be replaced.IndexExplanationIndexExplanation1Terminal 30 g f relay3Terminal 15 relay2SCA relay11E70 Voltage Supply and Bus Systems

Battery CablesOn the E70, two main power leads run along the underbody from the battery box to theengine compartment. One of the main power leads is routed via the jump start terminalto the starter and to the alternator.The other cable supplies the engine electronics with power. Depending on the model ofvehicle, different line cross sections are used.CableCross sectionMaterialCable to starter and alternator on N62 engine110 mm2AluminumCable to starter and alternator on N52 engine90 mm2AluminumCable to front distribution box behind glove box35 mm2CopperCable to the motor electronics10 mm2CopperCable to electric fan 850 W12 mm2CopperOne battery cable is installed in the vehicle interior. It runs to the front distribution box.The transfer points (magnified view) for the two main power cables is located in thebattery box. To avoid damage, the main power cables are installed in a protected areaon the underbody.12E70 Voltage Supply and Bus Systems

Front Distribution BoxThis section describes the front distribution box. The junction box control unit isdescribed in the section "Junction box control unit".There are three versions of front distribution box for the E70. In the lower part of the frontdistribution box, there is an opening through which it is connected to the junction boxcontrol unit.Installation PositionThe distribution box is installed under the instrument panel on the right-hand side.To change a fuse, the distribution box must be lowered.13E70 Voltage Supply and Bus Systems

Front Distribution Box and Junction Box Control UnitThe connection between the front distribution box and the junction box control unit isrealized via the opening in the bottom of the distribution box. An internal plug connectionprovides the electrical connection between the two components.When assembled, the two components from one unit consisting of the junction boxcontrol unit and the front distribution box.Note: The distribution box and junction box control unit components are to bereplaced individually. In addition to the corresponding test modules inthe diagnostics, diagnosis cables are also available with which electricalmeasurements can be made directly on the control-unit plugs and on theinternal interface.14E70 Voltage Supply and Bus Systems

Internal Plug ConnectionThe internal plug connection is on the left inside the opening for the junction boxcontrol unit.The internal plug connection is responsible for actuating the relay in the front distributionbox. In addition, the correct operation of this relay is monitored by the junction boxcontrol unit.IndexExplanationIndexExplanation1Monitoring connection2Actuation connection15E70 Voltage Supply and Bus Systems

Printed Circuit Board (PCB)Different relays are used in the distribution box corresponding to the equipment andengine variants.IndexExplanationIndexExplanation1EHC relay3Relay for wiper stage 12Rear wiper relay16E70 Voltage Supply and Bus Systems

Soldered RelaysDifferent relays are soldered onto the PCB in the front distribution box. In the event of afault, the entire distribution box must be replaced.IndexExplanationIndexExplanation1Terminal 30g relay4Relay for wiper stage 22Heated rear window relay5Terminal 87 relay3Horn and headlight cleaning system double relay17E70 Voltage Supply and Bus Systems

Direct ContactingOn the distribution boxes, direct contacting to the fuses is carried out. The fuses areplugged into the PCB with a connection in the plug connector. The other plug connectoris connected directly with the connectors on the wiring harness.The advantages of this design modification are: Improved package space utilization Improved heat dissipationIndexExplanationIndexExplanation1Front distribution box housing3Wiring harness connector2FuseNote: Particular care must be taken to ensure that the fuses are fitted firmlywhen unplugging and re-connecting the connectors for the wiring harness. The fuses must be braced when plugging in the wiring harness.18E70 Voltage Supply and Bus Systems

NOTESPAGE19E70 Voltage Supply and Bus Systems

E70 Bus SystemsThis reference information deals with the bus systems of the E70. The followinginnovations have been implemented in the bus systems in the new BMW X5 (E70): New data transmission speed on the diagnostic CAN D-CAN (500 Kbps) FlexRay - new bus system in the area of the chassis and suspension systemsStructure in VehicleThe basic structure of the overall network in the E70 builds on the technological basis ofthe current E90. The drive train control units are linked through the powertrain-CAN(PT-CAN). In addition, the chassis-CAN (F-CAN) is used for the chassis and suspensionsystems. The control units of the general vehicle electrical system are connected via theK-CAN.The MOST is the information carrier for the majority of control units in the area ofinformation and communication technologies.A new addition is the FlexRay. This bus system is used for the first time in the area of thechassis and suspension control systems. It is described in more detail in this referenceinformation.20E70 Voltage Supply and Bus Systems

E70 Bus System Overview21E70 Voltage Supply and Bus Systems

Legend for E70 Bus System ed Crash Safety ManagementEKPElectric Fuel Pump (control unit)ALActive SteeringEMFElectro-mechanical parking brakeARSActive Roll StabilizationEWPElectric Water PumpASPOutside mirrorFDRear Compartment DisplayCAComfort AccessFKARear Compartment Heating and A/CCASCar Access SystemFLAHigh Beam AssistantCCCCar Communication ComputerFRMFootwell ModuleCDCCD ChangerFZDRoof Function CenterM-ASKMulti-Audio System ControllerGWSGear Selector LeverCHAMPCentral Head unit and Multimedia PlatformHB3SRHeating/Ventilation 3rd RowCIDCentral Information DisplayHiFiHiFi AmplifierCONControllerHKLTailgate moduleDMEDigital Motor ElectronicsHUDHead-up DisplayDSCDynamic Stability ControlIBOCIn-Band On-Channel (HD Radio)DSC-SENDSC SensorIBSIntelligent Battery SensorDVDDigital Video Disc changerIHKAAutomatic Heating and Air ConditioningEDC SHLElectronic Damper Control, rear left satelliteJBJunction BoxEDC SHR Electronic Damper Control, rear right satelliteKombiInstrument clusterEDC SVL Electronic Damper Control, front left satelliteOC-3Seat Occupancy Sensor (US)EDC SVR Electronic Damper Control, front right satellitePDCPark Distance ControlQLTOil Quality/Level/Temperature sensorEGSElectronic Transmission ControlEHCElectronic Height Control22E70 Voltage Supply and Bus Systems

Legend for E70 Bus System Overview - Cont.IndexExplanationIndexExplanationRDCTire Pressure Control (TPM)BSDBit-serial Data InterfaceRDC-SENTire Pressure Control (TPM -Sensor)Crash-SigCrash SignalRFKReversing CameraD-CANDiagnosis CANRLSSRain/Driving lights/Solar SensorF-CANChassis CANRSERear Seat EntertainmentFlexRayFlexRay Bus systemSBFADriver’s Switch ClusterK-BusBody BusSDARSSatellite Radio Control UnitK-CANBody CANSINESiren and Tilt SensorLIN-BusLocal Interconnect Network BusSMBFPassenger Seat ModuleLoCANLocal CANSMCStepper Motor ControllerMOSTMedia Oriented Systems TransportSMFADriver’s Seat ModuleMOSTWUPMOST wake-up lineSVBFPassenger’s Seat AdjustmentPT-CANPowertrain CANSVFADriver’s Seat AdjustmentWUPWake-up LineSZLSteering Column Switch Cluster1CAS bus connectionTAGEElectronic Outer Door Handle ModuleTCUTelematics Control UnitTONSThermal Oil Level SensorTOP-HIFITop Hi-Hi AmplifierVDMVertical Dynamics Management (EDC)VGSGTransfer Case Control unit (VTG)VVTVariable Valve Gear23E70 Voltage Supply and Bus Systems

E70 Overall NetworkThe overall network in the E70 consists of various bus systems that enable communication between the individual control units. In view of the increasing interconnection of thecontrol units, it is possible to use the sensors of one system throughout the network.The sensors are connected to the control unit that initially requires the informationlogic-based and virtually in real time. This information, however, can also be madeavailable to other control units.Using the example of the vertical dynamics management (VDM), initially, the VDM controlunit acquires the ride-height levels of the wheels. The dynamic headlight-rangeadjustment facility can also use this information for the purpose of adapting the beamheight of the headlights. The VDM makes available the information via the correspondingbus systems to the footwell module.Apart from the FlexRay and the D-CAN, all bus systems in the E70 are already knownfrom other BMW models. This section outlines all bus systems in the E70.This bus system is used for the first time for the data exchange in the area of the verticaldynamics management (VDM). It is used to exchange data between the VDM controlunit and the EDC satellites.Overvi

innovations have been implemented in the bus systems in the new BMW X5 (E70): New data transmission speed on the diagnostic CAN D-CAN (500 Kbps) FlexRay - new bus system in the area of the chassis and suspension systems Structure in Vehicle The basic structure of the overall network in the E70 builds on the technological basis of

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