5 Mechanisms And Accessories - Jani Tarvainen
5Mechanisms and accessories51ASIDE OPENING ELEMENT MECHANISMS52ANON-SIDE OPENING ELEMENT MECHANISMS54AWINDOWS55AEXTERIOR PROTECTION56AEXTERIOR ACCESSORIES57AINTERIOR ACCESSORIES59ASAFETY ACCESSORIESX84, and B84 or C84 or G84 or S8477 11 318 162SEPTEMBER 2004"The repair methods given by the manufacturer in this document are based on the technicalspecifications current when it was prepared.The methods may be modified as a result of changes introduced by the manufacturer in theproduction of the various component units and accessories from which his vehicles areconstructed."Edition AnglaiseAll copyrights reserved by Renault.The reproduction or translation in part of whole of the present document, as well as the useof the spare parts reference numbering system, are prohibited without the prior writtenconsent of Renault. Renault s.a.s. 2005
Mégane II - Section 5Mégane II - Section 5ContentsPageContentsPage51ASIDE OPENING ELEMENT MECHANISMSNON-SIDE OPENING ELEMENTMECHANISMSFront side door lock barrel:Removal - Refitting51A-1Fixed sunroof window:Removal - Refitting52A-15Door exterior handle:Removal - Refitting51A-3Sunroof sun visors: Removal- Refitting52A-17Front side door lock:Removal - Refitting51A-7Rear side door lock:Removal - Refitting51A-9Front side door electricwindow mechanism:Removal - RefittingRear side door electricwindow mechanism:Removal - Refitting52A52A54A51A-1152A-1Tailgate lining: Removal Refitting52A-2Tailgate lock: Removal Refitting52A-4Rear screen wiper motor:Removal - Refitting52A-5Sunroof operatingmechanism: Removal RefittingSunroof moving panel:Removal - RefittingSunroof deflector: Removal RefittingWindscreen54A-1Rain and light sensor:Removal - Refitting54A-5Sliding window in front sidedoor: Removal - Refitting54A-6Sliding window in rear sidedoor: Removal - Refitting54A-951A-12NON-SIDE OPENING ELEMENTMECHANISMSTailgate exterior openingcontrol: Removal - RefittingWINDOWS52A-852A-1252A-1455ARear side door fixed window:Removal - Refitting54A-12Quarter panel light54A-14Rear screen glass: Removal- Refitting54A-15EXTERIOR PROTECTIONFront bumper: Removal Refitting55A-1Front bumper: Conversion55A-9Front bumper: Stripping Rebuilding55A-10Rear bumper: Removal Refitting55A-16Rear bumper: StrippingRebuilding55A-21
Contents55A55A-24Interior rear-view mirrorRemoval - Refitting57A-18Rear wheel arch liner:Removal - Refitting55A-25Grab handle: Removal Refitting57A-19Front door protective strip:Removal - Refitting55A-26Sun visor: Removal Refitting57A-20Rear door protective strip:Removal - Refitting55A-27Rear wing protective strip:Removal - Refitting55A-29Tailgate strip: Removal Refitting57AINTERIOR ACCESSORIESFront wheel arch liner:Removal - RefittingScuttle panel grille: Removal- Refitting56A57AEXTERIOR PROTECTION59A55A-3055A-32Roof protective strip:Removal - Refitting55A-36Proximity radar Paintwork55A-37EXTERIOR ACCESSORIESDoor mirror: Removal Refitting56A-1Door mirror glass: Removal Refitting56A-2Door mirror casing: Removal- Refitting56A-3B-pillar trims: Removal Refitting56A-5INTERIOR ACCESSORIESCentre console: Removal Refitting57A-1Dashboard: Removal Refitting57A-3Driver's front airbag:Removal - Refitting57A-14Passenger front airbag:Removal - Refitting57A-16SAFETY ACCESSORIESFront seat belt: Removal Refitting59A-1Rear seat belt59A-7Centre rear seat belt:Removal - Refitting59A-13
SIDE OPENING ELEMENT MECHANISMSFront side door lock barrel: Removal - Refitting51AB84 or C84REMOVAL1101724a Remove lock barrel cover (1) .105448a Engage the hook behind the lock barrel catch.23105456105449a Detailed view of catch (3) in the locked position.a Insert a hook (made in workshop) into notch (2) .51A-1
SIDE OPENING ELEMENT MECHANISMSFront side door lock barrel: Removal - Refitting51AB84 or C8465105455a Detailed view of catch (6) in the unlocked position.4105453a Release catch (4) .Remove lock barrel (5) .7REFITTINGa8WARNINGWhen refitting, check that the catch is in theunlocked position before engaging the lock barrelin the module.101840a Refit lock barrel (7) .a Lock the lock barrel retaining catch using a screwdriver (8) .a Carry out a manual function test on the lock barrel.a Proceed in the reverse order to removal.51A-2
SIDE OPENING ELEMENT MECHANISMSDoor exterior handle: Removal - Refitting51AB84 or C84REMOVAL101449101902a Remove the clips from inside the storage tray.101448a Protect the trim (using a mastic knife for example).114170a Put one hand into the back of the storage tray.a Using a pair of unclipping pliers, unclip the electricwindow plate (rear section).51A-3Push into the inner door box section until the storagetray is unclipped.
SIDE OPENING ELEMENT MECHANISMSDoor exterior handle: Removal - Refitting51AB84 or C84114171a Remove the storage tray from its housing.101451a Remove bolts (1) .WARNINGDo not pull on the storage tray cover.101452a Remove:- the cover,101450- door opening handle bolt (2) .a Unclip the pull handle cover.a Disconnect the door mirror switch connector.Note:Do not remove the lower opening control cable.51A-4
SIDE OPENING ELEMENT MECHANISMSDoor exterior handle: Removal - Refitting51AB84 or C8445101454a Unclip the trim flap using the unclipping pliers (protecting the trim).21633a Remove the handle in the direction of (4) and (5) .a Open the flap.a Hold the flap open (using masking tape).a Remove the lock barrel (see 51A, Side openingelement mechanisms, Front side door lock barrel ).101903a Remove the handle with care, to avoid damaging theconnector.WARNINGFor models equipped with the hands-free feature,be careful not to damage the connector duringremoval.101986a Disconnect the opening button male connector.a Unclip the handle module female connector.51A-5
SIDE OPENING ELEMENT MECHANISMSDoor exterior handle: Removal - RefittingB84 or C84REFITTING9101838a Check that seal (9) is in place before refitting thehandle.1011101840a Refit:- the handle,- the lock barrel (10) .a Lock the catch (11) .a Carry out a manual function test on the lock barrel.a Proceed in the reverse order to removal.51A-651A
SIDE OPENING ELEMENT MECHANISMSFront side door lock: Removal - Refitting51AB84 or C84REMOVALa Remove:- the door frame flap (see 72A, Side opening element trims, Front door trim ).- the exterior handle (see 51A, Side opening element mechanisms, Exterior door handle ).541105454a Disconnect the various connectors (depending onthe level of equipment).a Remove bolts (4) .101838a Remove the lock assembly (held by hook (5) ) andmodule.a Remove the seal (1) .VEHICLE FITTED WITH A PRESENCE SENSOR236721632a Remove:- the two stops (2) ,- the door panel module (3) ,18697a Unclip the prism at (6) and then at (7) using a flatblade screwdriver.51A-7
SIDE OPENING ELEMENT MECHANISMSFront side door lock: Removal - RefittingB84 or C84REFITTING818696a Position the lock on door box section retaining hook(8) .a Carry out a function test.a Proceed in the reverse order to removal.51A-851A
SIDE OPENING ELEMENT MECHANISMSRear side door lock: Removal - Refitting51AB84REMOVAL- the door panel module (3) ,a Remove:- the door trim flap ( (see 72A, Side opening element lining) ),- the exterior handle (see 51A, Side opening element mechanisms, Door exterior handle: Removal - Refitting, page 51A-3) .41101554a Disconnect the various connectors (depending onthe equipment level in the vehicle).a Remove bolts (4) .a Remove the « lock/module » assembly.101838Removing the presence sensora Remove seal (1) .256318697a Unclip the prism at (5) then (6) with a screwdriver.101837a Disconnect:- the clip (2) ,51A-9
SIDE OPENING ELEMENT MECHANISMSRear side door lock: Removal - RefittingB84REFITTING718696a Position the lock on the door box section retaininghook (7) .a Carry out a function test.a To refit, proceed in the reverse order of removal.51A-1051A
SIDE OPENING ELEMENT MECHANISMSFront side door electric window mechanism: Removal - Refitting51AB84 or C84REMOVALaNote:In the event of a door replacement or operationon the bodywork (see 47A, Side opening elements, Front side door ).a Remove the door trim (see 72A, Side opening elements trim, Front door trim ).221101462a Disconnect the window winder motor.a Unclip the four window winder drive carriage mountings (2) from the trim.1a Remove the window winder motor.REFITTINGa Proceed in the reverse order to removal.101461a Remove:Note:- the speaker grille,Initialising the window winder motor:- the bolts (1) .- Ignition on.- Raise the window fully (the window rises jerkily).- Press and hold the switch (2 seconds).- Lower the window to the lower stop.- Press and hold the switch (2 seconds).- The motor is initialised.51A-11
SIDE OPENING ELEMENT MECHANISMSRear side door electric window mechanism: Removal - RefittingB84REMOVALaIn the event of a door replacement or operationon the bodywork (see 47A, Side opening elements, Front side door ).a Remove the door trim (see 72A, Side opening elements trim, Front door trim ).1101555a Disconnect the window winder motor.a Unclip the two window winder drive carriage mountings (1) from the trim.a Remove the window winder motor.REFITTINGa Proceed in the reverse order to removal.Note:Initialising the window winder motor:- Ignition on.- Raise the window fully (the window rises jerkily).- Press and hold the switch (2 seconds).- Lower the window to the lower stop.- Press and hold the switch (2 seconds).- The motor is initialised.51A-1251A
NON-SIDE OPENING ELEMENT MECHANISMSTailgate exterior opening control: Removal - RefittingREMOVALaNote:Do not remove the strip on the boot lid to carryout this operation.1101380a Protect the edge of the opening control with maskingtape.a Unclip the control at (1) using a flat-blade screwdriver.a Disconnect the connector.REFITTINGa Proceed in the reverse order to removal.52A-152A
NON-SIDE OPENING ELEMENT MECHANISMSTailgate lining: Removal - Refitting52AB84 or C84REMOVAL213101367101365a Remove bolt (2) .Note:In the event of a faulty rear parcel shelf retainingpin (3) , this part is available retail from the PartsDepartment and can be replaced individually.4101366a Unclip upper trim (1) by pulling it.101368a Release both lower clips (4) to unclip the side trims.52A-2
NON-SIDE OPENING ELEMENT MECHANISMSTailgate lining: Removal - RefittingB84 or C845101358a Remove bolts (5) .6101359a Unclip lower trim (6) .REFITTINGa Proceed in the reverse order to removal.52A-352A
NON-SIDE OPENING ELEMENT MECHANISMSTailgate lock: Removal - Refitting52AREMOVALaNote:If there is an electrical fault, the tailgate can beopened manually.This operation is performed from inside the vehicle.231101380a Remove tailgate lock mounting bolts (2) .a Press lower clip (3) .a Remove the lock.a Disconnect the connector.REFITTING22815a Unlock the tailgate lock by pressing lug (1) using ascrewdriver.a Proceed in the reverse order to removal.a Remove the tailgate trims (see 73A, Non-side opening element trims, Tailgate trim ).52A-4
NON-SIDE OPENING ELEMENT MECHANISMSRear screen wiper motor: Removal - Refitting52ASpecial tooling requiredEle. 1294-01Windscreen wiper armremoving tool.2Tightening torquesmwiper arm nut8 Nm1REMOVALa Remove the tailgate interior trims (see 73A, Nonside opening element trims, Tailgate trim ).3101374a Remove:- arm trim (1) ,- seal (2) ,- the two arm trim mounting clips (3) from inside thebox.101373a Remove:- the wiper arm nut,- the wiper arm using tool (Ele. 1294-01) .52A-5
NON-SIDE OPENING ELEMENT MECHANISMSRear screen wiper motor: Removal - Refitting52AREFITTING4101364a Disconnect the connector.a Drill out motor mounting rivets (4) .101364aWARNINGUse special rivets: (part no. 77 03 072 362 ).WARNING- Do not damage the external surface of the tailgate with the drill.- Retrieve the rivets from the door box section.a Position and rivet the motor.a Connect the connector.52A-6
NON-SIDE OPENING ELEMENT MECHANISMSRear screen wiper motor: Removal - Refitting5101374a Check the condition of the clips (5) .a Replace the clips if necessary.a Clip the cover on.a Clean the motor shaft splines.a The seal must be replaced each time the motor is removed.WARNINGCheck that the wiper motor is in fixed stop position.a Refit the windscreen wiper arms in the rest position.a Replace the wiper arm nut.a Torque tighten the wiper arm nut ( 8 Nm ) .52A-752A
NON-SIDE OPENING ELEMENT MECHANISMSSunroof operating mechanism: Removal - Refitting52AB84 or C84Equipment requireddiagnostic toolTightening torquesmbolt from the centraltrims8 Nmthe centre cross member nuts21 NmREMOVALaIMPORTANTBefore carrying out any work on a safety or proximity system component, lock the airbag computer using the diagnostic tool . When thisfunction is activated, all the trigger lines are inhibited and the airbag warning light on the instrument panel is lit continuously (ignition on).102367a Unclip rear trims (1) and (2) .IMPORTANTHandling the pyrotechnic systems (airbags orpretensioners) near to a heat source or flame isprohibited: there is a risk of triggering the airbagsor pretensioners.a Lock the airbag computer using the diagnostic tool(see MR 366 Fault finding, 88C, Airbags and pretensioners ).Remove the mobile panel from the sunroof (see52A, Non-side opening elements mechanisms,Sunroof mobile panel: Removal - refitting ).Disconnect the battery (see MR 364 Mechanical,80A Battery, Battery: Removal - Refitting ).Remove the headlining (see 71A, Body interiortrim, Headlining ).102366a Carefully separate the indexing guide panels so thatthe cutting wire can pass through.a Remove the bolt from the central trims ( 8 Nm )(A) .a Slide the central trims towards the rear of the vehicle.52A-8
NON-SIDE OPENING ELEMENT MECHANISMSSunroof operating mechanism: Removal - Refitting52AB84 or C84102368102379a Disconnect and unclip sunroof connector (11) .a Remove the front trim bolts (7) .a Unclip the front trims (8) .a Remove the front trims (9) .102373a Remove the centre cross member nuts ( 21 Nm )(12) .102380a Detach the seal (10) .a Cut the cement bead around the periphery of the sunroof operating mechanism.a This operation requires two people.Note:The seal must be replaced after each removaloperation, and is available from the Parts Department as part of the refitting kit.52A-9
NON-SIDE OPENING ELEMENT MECHANISMSSunroof operating mechanism: Removal - Refitting52AB84 or C84102371a102370a Pass the wire from (13) to (15) .Note:When cutting the centre cross member cementbead, pass the cutting wire between the sunroofoperating mechanism and the centre cross member.a Put the cutting tool back in position.a Carry out the same operation on the other side of thecentre cross member.a Remove the sunroof operating mechanism.a Pass the wire from (13) to (14) .52A-10
NON-SIDE OPENING ELEMENT MECHANISMSSunroof operating mechanism: Removal - RefittingB84 or C84REFITTINGa For preparation and bonding (see Technical Note560A, General window bonding procedure ).a Fit:- the indexing guides on the sunroof operating mechanism,- the positioning shims on the periphery of the sunroof operating mechanism.a Using the specific supports (X2):- support: PARV 202,- Set of bars: APARV 200 ESP,WARNINGAlways use « High Modulus » adhesive.Attach the sunroof operating mechanism.Balance up the clearances and shut lines.Use an operator inside the vehicle to help centre thesunroof with the indexing guides.a Remove the two indexing guides 30 minutes afterbonding the sunroof operating mechanism.a Proceed in the reverse order to removal.a Unlock the airbag computer using the diagnostictool (see MR 366 Fault finding, 88C, Airbags andpretensioners ).Connect the battery (see MR 364 Mechanical, 80ABattery: Removal - Refitting ).Initialise the sunroof motor (see MR 364 Mechanical, 87D, Electric windows - Sunroof, Initialisation ).52A-1152A
NON-SIDE OPENING ELEMENT MECHANISMSSunroof moving panel: Removal - Refitting52AB84 or C84Tightening torquesmbolts from the front ofthe mobile panel5.6 Nmbolts from the rear ofthe mobile panel5.6 Nm2REMOVAL1102378a Remove the bolts from the front of the mobile panel ( 5.6 Nm ) (2) .1019833a Position the sunroof opening command in intermediate opening position (1) .102381a Remove the bolts from the rear of the mobile panel ( 5.6 Nm ) (3) .a Remove the mobile panel (this operation requirestwo people).52A-12
NON-SIDE OPENING ELEMENT MECHANISMSSunroof moving panel: Removal - RefittingB84 or C84REFITTINGa When removing and refitting the mobile panel, putsome « Frenbloc » on the mounting bolts.When replacing a mobile panel, replace the bolts bybolts supplied with the mobile panel.Proceed in the reverse order to removal.Initialise the sunroof motor (see MR 364 Mechanical, 87D, Electric windows - Sunroof, Electric sunroof: Initialisation) ,52A-1352A
NON-SIDE OPENING ELEMENT MECHANISMSSunroof deflector: Removal - RefittingB84 or C84Tightening torquesmdeflector bolts2 NmREMOVALa Open the moving panel.11102372a Remove the deflector bolts ( 2 Nm ) (1) whilst supporting the deflector.a Remove the air deflector.REFITTINGa When removing and refitting the deflector, put someFrenbloc on the mounting bolts.When replacing a deflector, replace the bolts bybolts supplied with the deflector.Proceed in the reverse order to removal.Initialise the sunroof motor (see MR 364 Mechanical, 87D, Electric windows - Sunroof, Electric sunroof: Initialisation) ,52A-1452A
NON-SIDE OPENING ELEMENT MECHANISMSFixed sunroof window: Removal - Refitting52AB84 or C84Equipment requireddiagnostic tool1Tightening torquesmbolt from the centraltrims28 NmREMOVALaIMPORTANTBefore carrying out any work on a safety or proximity system component, lock the airbag computer using the diagnostic tool . When thisfunction is activated, all the trigger lines are inhibited and the airbag warning light on the instrument panel is lit continuously (ignition on).102367a Unclip trims (1) and (2) .IMPORTANTHandling the pyrotechnic systems (airbags orpretensioners) near to a heat source or flame isprohibited: there is a risk of triggering the airbagsor pretensioners.a Lock the airbag computer using the diagnostic tool(see MR 366 Fault finding, 88C, Airbags and pretensioners ).Disconnect the battery (see MR 364 Mechanical,80A Battery, Battery: Removal - Refitting ).Remove the headlining (see 71A, Body interiortrim, Headlining ).3102366a Remove the bolt from the central trims ( 8 Nm )(3) .a Slide the central trim towards the rear of the vehicle.52A-15
NON-SIDE OPENING ELEMENT MECHANISMSFixed sunroof window: Removal - Refitting52AB84 or C84REFITTINGa For preparation and bonding, (see Technical Note560A, General window bonding procedure ).a Position the new shims supplied with the fixed glasson the periphery of the sunroof operating mechanism.Refit the side trim pieces.WARNINGAlways use « High Modulus » adhesive.Cement the fixed window.This operation requires two people.a Respect the following clearances and shut lines:- « fixed window mobile panel » : 7 mm ,102369a Protect:- « fixed window - trims » : balance the side clearances.a Proceed in the reverse order to removal.- the glazing frame and the rear section of the roofwith masking tape,- the inside of the vehicle.Unlock the airbag computer using the diagnostictool (see MR 366 Fault finding, 88C, Airbags andpretensioners ).Connect the battery (see MR 364 Mechanical, 80ABattery: Removal - Refitting ).a Then cut the cement bead.This operation requires two people.52A-16
NON-SIDE OPENING ELEMENT MECHANISMSSunroof sun visors: Removal - Refitting52AB84 or C84Equipment requireddiagnostic toolTightening torquesmsun visor bolts2 Nma1IMPORTANTBefore carrying out any work on a safety or proximity system component, lock the airbag computer using the diagnostic tool . When thisfunction is activated, all the trigger lines are inhibited and the airbag warning light on the instrument panel is lit continuously (ignition on).102374IMPORTANTa Remove the sun visor bolts ( 2 Nm ) (1) .Handling pyrotechnic systems (airbags or pretensi
51A-2 SIDE OPENING ELEMENT MECHANISMS Front side door lock barrel: Removal - Refitting B84 or C84 51A a Release catch (4) . Remove lock barrel (5) . REFITTING a a Detailed view of catch (6) in the unlocked position. a Refit lock barrel (7) . a Lock the lock barrel retaining catch using a screwdri-ver (8) . a Carry out a manual function test on .
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