Milling And Drilling Machine - NorthernTool
Milling and Drilling MachineOWNER’S MANUALMilling and Drilling MachineOWNER’S MANUALThank you very much for choosing a Klutch product. For future reference, please complete theowner’s record below:Serial Number/Lot Date Code: Purchase Date:Save the receipt, warranty and these instructions. It is important that you read the entire manualto become familiar with this product before you begin using it.This Milling and Drilling Machine is designed for certain applications only. Northern Tool andEquipment cannot be responsible for issues arising from modification or use of this product inan application for which it was not designed. We strongly recommend that this product not bemodified and/or used for any application other than that for which it was designed.For technical questions please call 1-800-222-5381.Table of ContentsTable of Contents.1Intended Use.1Technical Specifications.2Important Safety Information.2Specific Operation Warnings.5Grounding.5Extension Cords.6Unpacking Instructions.6The Machine Assembly.8The Transmission System.8The Electrical System.8Controls.9Before Each Use.10Operating Instructions.10Lubricating the Machine.11The Drilling and Milling Feed.12Longitudinal and Transverse Feeds.12The Tailstock.12The Tool Post.13Changing the Speed of the Drilling/Milling Spindle.13Changing the Speed of the Turning Spindle.14Installing/Removing a Drilling/Milling Tool.14Installing/Removing the Spindle Chuck.16Machine Adjustments.18After Each Use.20Maintenance.20Parts Diagram.21Parts List .28Replacement Parts.33Limited Warranty.33Intended UseWARNING:Read carefully and understand all ASSEMBLY AND OPERATIONINSTRUCTIONS before operating. Failure to follow the safety rules andother basic safety precautions may result in serious personal injury.This milling and drilling machine is a light-duty multipurpose machine designed for turning, drilling,and milling metal and other materials. It can be widely applied for single part and mass productionin all kinds of small-sized enterprises and repair industries.Item# 495641 of 34
Milling and Drilling MachineOWNER’S MANUALTechnical SpecificationsTurningPropertyMax. Swing over Bed:Max. Turning Diameter (for medium carbon steel):Max. Distance between Centers:Max. longitudinal Stroke:Max. Transverse Stroke:Morse Taper of Spindle Hole:Bore Diameter of Spindle:Morse Taper of Tailstock Hole:Spindle Speed:Turning �5-3/4＂No. 33/4＂No. 2500, 900, 1600 RPM370WDrilling and MillingPropertyMax. Drilling Diameter:Morse Taper of Drilling and Milling Spindle Hole:Max. Diameter of End Mill:Max. Diameter of Facer:Max. Stroke of Milling Quill:Spindle Speeds:Drilling and Milling Motor:Specification5/8＂No. 21/2＂2-1/2＂3＂5 steps 430 – 2000RPM (220V)4 steps 430 – 1500RPM (110V)370WOtherPropertyArea of Bench (L x W):Turn-Round of Drilling – Milling Box:Overall Dimensions (L x W x H):Net Weight:Shipping Weight:Specification6＂ 8＂ 90 35” 22-3/4” 31-3/4”326 lbs.387 lbs.Important Safety InformationWARNING: Read and understand all instructions. Failure to follow all instructions may result in seriousinjury or property damage. The warnings, cautions, and instructions in this manual cannot cover all possible conditionsor situations that could occur. Exercise common sense and caution when using this tool.Always be aware of the environment and ensure that the tool is used in a safe andresponsible manner. Do not allow persons to operate or assemble the product until they have read this manualand have developed a thorough understanding of how it works. Do not modify this product in any way. Unauthorized modification may impair the functionand/or safety and could affect the life of the product. There are specific applications forwhich the product was designed.2 of 34Milling and Drilling MachineOWNER’S MANUAL Use the right tool for the job. DO NOT attempt to force small equipment to do the work oflarger industrial equipment. There are certain applications for which this equipment wasdesigned. It will do the job better and more safely at the capacity for which it was intended.DO NOT use this equipment for a purpose for which it was not intended. Industrial or commercial applications must follow OSHA requirements.WARNING: This product may contain chemicals known to the State of California to cause cancer, birthdefects or other reproductive harm. Some dust created by power sanding, sawing, grinding, drilling, and other constructionactivities contains chemicals known to the State of California to cause cancer, birth defects,or other reproductive harm. Some examples of these chemicals are:- lead from lead-based paints,- crystalline silica from bricks and cement and other masonry products, and- arsenic and chromium from chemically-treated lumber.Your risk from these exposures varies, depending on how often you do this type of work. Toreduce your exposure to these chemicals: work in a well-ventilated area, and work withapproved safety equipment, such as dust masks that are specially designed to filter outmicroscopic particles. Handling power cords on corded products may expose you to lead, a chemical known to theState of California to cause cancer and birth defects or other reproductive harm. Wash yourhands after handling.WARNING:WORK AREA SAFETY Inspect the work area before each use. Keep work area clean, dry, free of clutter, and well lit.Cluttered, wet, or dark work areas can result in injury. Using the milling and drilling machinein confined work areas may put you dangerously close to other cutting tools and rotatingparts. Do not use the milling and drilling machine where there is a risk of causing a fire or anexplosion; e.g., in the presence of flammable liquids, gases, or dust. The product can createsparks, which may ignite the flammable liquids, gases, or dust. Do not allow the milling and drilling machine to come into contact with an electrical source.The tool is not insulated and contact will cause electrical shock. Keep children and bystanders away from the work area while operating the tool. Do not allowchildren to handle the milling and drilling machine. Be aware of all power lines, electrical circuits, water pipes, and other mechanical hazards inyour work area. Some of these hazards may be hidden from your view and may causepersonal injury and/or property damage if contacted.WARNING:PERSONAL SAFETY Stay alert, watch what you are doing, and use common sense when operating the tool. Donot use the tool while you are tired or under the influence of drugs, alcohol, or medication. Amoment of inattention while operating the tool may result in serious personal injury. Dress properly. Do not wear loose clothing, dangling objects, or jewelry. Keep your hair,clothing and gloves away from moving parts. Loose clothes, jewelry, or long hair can becaught in moving parts. Air vents on the tool often cover moving parts and should beavoided. Wear the proper personal protective equipment when necessary. Use ANSI Z87.1 compliantsafety goggles (not safety glasses) with side shields, or when needed, a face shield. Use adust mask in dusty work conditions. Also use non-skid safety shoes, hardhat, gloves, dustcollection systems, and hearing protection when appropriate. This applies to all persons inthe work area. Do not overreach. Keep proper footing and balance at all times.3 of 34
Milling and Drilling MachineOWNER’S MANUAL Do not use the tool when tired or under the influence of drugs, alcohol or medication. Ensure the power switch is off prior to plugging in the tool. Remove keys or wrenches before connecting the tool to an air supply, power supply, orturning on the tool. A wrench or key that is left attached to a rotating part of the tool maycause personal injury. Secure the work with clamps or a vise instead of your hand when practical. This safetyprecaution allows for proper tool operation using both hands.WARNING:ELECTRICAL SAFETY Grounded tools must be plugged into an outlet properly installed and grounded in accordancewith all codes and ordinances. Never remove the grounding prong or modify the plug in anyway. Do not use any adapter plugs. Check with a qualified electrician if you are in doubt as towhether the outlet is properly grounded. If the tools should electrically malfunction or breakdown, grounding provides a low resistance path to carry electricity away from the user. Double insulated tools are equipped with a polarized plug (one blade is wider than the other).This plug will fit in a polarized outlet only one way. If the plug does not fit fully in the outlet,reverse the plug. If it still does not fit, contact a qualified electrician to install a polarizedoutlet. Do not change the plug in any way. Double insulation eliminates the need for the threewire grounded power cord and grounded power supply system. Do not allow the product to come into contact with an electrical source. The tool is notinsulated and contact will cause electrical shock. Avoid body contact with grounded surfaces such as pipes, radiators, ranges, andrefrigerators. There is an increased risk of electric shock if your body is grounded. Do not expose power tools to rain or wet conditions. Water entering a power tool willincrease the risk of electric shock. Do not abuse the power cord. Never use the power cord to carry the tools or pull the plugfrom an outlet. Keep the power cord away from heat, oil, sharp edges, or moving parts.Replace damaged power cords immediately. Damaged power cords increase the risk ofelectric shock. When operating a power tool outside, use an outdoor extension cords marked “W-A” or “W”.These extension cords are rated for outdoor use, and reduce the risk of electric shock.CAUTION:MILLING AND DRILLING MACHINE USE AND CARE Do not force the product. Products do a better and safer job when used in the manner forwhich they are designed. Plan your work, and use the correct product for the job. Check for damaged parts before each use. Carefully check that the product will operateproperly and perform its intended function. Replace damaged or worn parts immediately.Never operate the product with a damaged part. Do not use a product with a malfunctioning switch. Any power tool that cannot be controlledwith the power switch is dangerous and must be repaired by an authorized servicerepresentative before using. Disconnect the power/air supply from the product and place the switch in the locked or offposition before making any adjustments, changing accessories, or storing the tool. Suchpreventive safety measures reduce the risk of starting the tool accidentally. Store the product when it is not in use. Store it in a dry, secure place out of the reach ofchildren. Inspect the tool for good working condition prior to storage and before re-use. Use only accessories that are recommended by the manufacturer for use with your product.Accessories that may be suitable for one product may create a risk of injury when used withanother tool. Never use an accessory that has a lower operating speed or operating pressurethan the tool itself. Keep guards in place and in working order. Never operate the product without the guards inplace. Do not leave the tool running unattended.4 of 34Milling and Drilling MachineOWNER’S MANUALSpecific Operation WarningsWARNING: To prevent serious injury or property damage read owner’s manual before operating. DO NOT wear loose clothing, jewelry, gloves, or unrestrained hair that may get caught inmoving parts of the machine. Wear the proper safety gear including ANSI Z87.1 compliant eye protection. Moving Parts Hazard. Keep hands clear of spindle chuck and rotating bit or work piece. Remove keys and adjusting wrenches before starting the machine. Feed cutter into work piece against direction of rotation. Always secure work piece before machining operation. DO NOT operate without guards in place. Electric shock hazard. Be sure equipment is properly grounded. Turn power OFF before servicing. Not for use by or around children.GroundingWARNING: This machine must be grounded while in use to protect the operator from electrical shock.This drill press is equipped with an electric cord that has an equipment-grounding conductorand a grounding plug. The plug MUST be plugged into a matching receptacle that is properlyinstalled and grounded in accordance with ALL local codes and ordinances. DO NOT MODIFY THE PLUG PROVIDED. If it will not fit the receptacle, have the properreceptacle installed by a qualified electrician. CHECK with a qualified electrician or service person if you do not completely understand thegrounding instructions, or if you are not sure the tool is properly grounded.Grounded Tools: Tools with 3-Prong PlugsTools marked with Grounding Required have a 3-wire cord and 3-prong grounding plug. Theplug must be connected to a properly grounded outlet. If the tool should electrically malfunctionor break down, grounding provides a low resistance path to carry electricity away from theuser, reducing the risk of electric shock. (See Figure A.)The grounding prong in the plug is connected through the green wire inside the cord to thegrounding system in the tool. The green wire in the cord must be the only wire connected to thetool’s grounding system and must never be attached to an electrically live terminal.Your tool must be plugged into an appropriate outlet, properly installed and grounded inaccordance with all codes and ordinances. The plug and outlet should look like those in thefollowing illustration.Double Insulated Tools: Tools with Two-Prong PlugsTools marked Double Insulated do not require grounding. They have a special double insulationsystem which satisfies OSHA requirements and complies with the applicable standards ofUnderwriters Laboratories, Inc., the Canadian Standard Association, and the National ElectricalCode. (See Figure B.)Double insulated tools may be used in either of the 120 volt outlets shown in the followingillustration.5 of 34
Milling and Drilling MachineOWNER’S MANUALMilling and Drilling MachineOWNER’S MANUALOpen the box of accessories and check the accessories according to the photo shown below(Fig.1). Check them with the Packing List.Extension CordsWARNING: USE A PROPER EXTENSION CORD. Make sure your extension cord is in good condition.When using an extension cord, be sure to use one heavy enough to carry the current yourproduct will draw. An undersized cord will cause a drop in line voltage, resulting in loss ofpower and cause overheating. Be sure your extension cord is properly wired and in good condition. Always replace adamaged extension cord or have it repaired by a qualified person before using it. Protectyour extension cords from sharp objects, excessive heat and damp or wet areas. Grounded tools require a 3-wire extension cord. Double Insulated tools can use either a 2- or3-wire extension cord. As the distance from the supply outlet increases, you must use a heavier gauge extensioncord. Using extension cords with inadequately sized wire causes a serious drop in voltage,resulting in loss of power and possible tool damage. The smaller the gauge number of the wire, the greater the capacity of the cord. For example,a 14-gauge cord can carry a higher current than a 16-gauge cord. Minimum extension cordwire size is shown in the following table:Nameplate AMPSMinimum Wire Size Of Extension CordsCord Length0-66-1010-1212-1625'18 AWG18 AWG16 AWG14 AWG50'16 AWG16 AWG16 AWG12 AWG150'100'14 AWG16 AWG12 AWG14 AWG12 AWG14 AWGNOT RECOMMENDED When using more than one extension cord to make up the total length, make sure each cordcontains at least the minimum wire size required. If you are using one extension cord for more than one tool, add the nameplate amperes anduse the sum to determine the required minimum cord size. If you are using an extension cord outdoors, make sure it is marked with the suffix W-A (W inCanada) to indicate it is acceptable for outdoor use. Make sure your extension cord is properly wired and in good electrical condition. Alwaysreplace a damaged extension cord or have it repaired by a qualified electrician before usingit. Protect your extension cords from sharp objects, excessive heat, and damp or wet areas.Fig. 1: Milling/Drilling Machine2Spindle chuck, jaws (3), set screws (3)3Dead Centers4Pressing Cutter Wrench5Wedge6Drilling Chuck & Key7Draw Bar8Drill Taper Shank9Flange (on machine)
This milling and drilling machine is a light-duty multipurpose machine designed for turning, drilling, and milling metal and other materials. It can be widely applied for single part and mass production in all kinds of small-sized enterprises and repair industries. Milling and Drilling Machine OWNER’S MANUAL Milling and Drilling Machine
a) Plain milling machine b) Universal milling machine c) Omniversal milling machine d) Vertical milling machine 2. Table type milling machine 3. Planer type milling machine 4. Special type milling machine 5.2.1 Column and knee type milling machine The column of a column and knee
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1.3 Working Principle of Milling Machine 1.4 Special type Milling Machines 1.5 Principle Parts of a Milling Machine 1.6 Specification of Milling Machines 1.7 Cutting Parameters 1.8 Milling Cutters 1.9 Milling Machine Operations 1.10 Indexing 1.11 Index Methods 1.12 Indexing Procedur
Keywords: Milling machine, CAD/CAM, CNC machine, interfacing. 1. Introduction . Milling Machines Milling machines were first invented and developed by Eli Whitney to mass produce interchangeable musket parts. The milling machine removes metal with a revolving cutting tool called a milling cutter. With various attachments, milling
Describe the major components of milling machines. Describe and explain the use of workholding devices. Describe and explain the use of milling machine attachments. Explain indexing. Explain the selection and use of milling cutters. Explain milling machine setup and operation. Explain the use of feeds, speeds. and coolants in milling operations.
Plain milling is the milling of a flat surface with the axis of the cutter parallel to the machining surface. It can be carried out either on a horizontal machine or a vertical machine as shown in figure 16. Figure 16. Plain Milling 6.2. End Milling End Milling is the milling of a flat surface with the axis of the cutter perpendicular to the .
Fundamentals of drilling operations; the drilling rig equipment and their functions; drilling terminologies; drilling processes; planning of drilling operations; logistics, role and responsibilities of service companies including drilling contractor; the functions of drilling fluid, casing, cementing and components of a drill string; the different
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