EcoTurn // SIMPLY MORE SUCCESS EcoTurn

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www.ecoline.dmgmori.comecoTurn 310ecoTurn 450ecoTurn 510ecoTurn 650// SIMPLY MORE SUCCESSecoTurn

Machine highlightsMachine and technologyControl technologyOptions / quality and serviceTechnical dataecoTurn seriesMaximum precision andthe best performance.A modern CNC turning machine must be productive, flexible and easy to operate. The ecoTurnrange proves that these properties are not a paradox. The workpiece is created using the servoturret and cutting-edge drive technology with high rapid traverses of 30 m/min. Moreover, thedesign of the machines ensures good visibility during operation.More clarity!02LED signal light Provides information on the statusof the machine Improves process reliability andthe efficiency of work processesMore operating comfort!SLIMline 3rd generation T he ergonomic control panelprovides maximum operatingconveniencenewecoTurn 650 Scratch-proof, high-tech surfacesalso provide long-term protectionagainst wearMore premium!A better view!LIGHTlineSafety glass Brand-specific lighting 35 % larger viewing panels E legant and modern, includinghigh-quality lights that communicateinformation efficiently For the best view of what is happeningin the working area Perfect lighting with cutting-edgePLANONlight featuring energy-efficientLED technology

11: Adapter, material: Aluminium,dimensions: ø 47 80 mm2: Reducing bush, material: Brass,dimensions: ø 77 44 mm3: Cylinder lock, material: Aluminium,dimensions: ø 27 50 mm4: Nozzle, material: Steel,dimensions: ø 36 35 mm234Highlights Highly dynamic spindle performance,torque up to 2,000 Nm Servo turret with 1.4 secondsindexing time 3D control system technology:15" SLIMline with Operate 4.5 onSIEMENS 840D solutionline,15" SLIMline with HEIDENHAINCNC PILOT 640 or 15" SLIMline with MAPPS IV and MITSUBISHI* Bar capacity of up to ø 110 mm DMG SMARTkey Automatically traversing tailstock DMG Netservice 30 m/min rapid traverse in all axes* available for ecoTurn 310 / 450More information!Unique PROGRESSline Keep an eye on your production The remaining production time anda running total of the parts producedare clearly displayedNew design!High-tech surfaces Provide long-term protectionagainst wear Scratch-proof and low-maintenancesurfaces for your everydayproduction worknewecoTurn 450UNO 20 40Tool pre-setting at a high levelat an attractive price.More detailed information isavailable on www.dmgmori.comuno20 4003

Machine highlightsMachine and technologyControl technologyOptions / quality and serviceTechnical data1Turret6VDI 30 / 40 / 50 servo turret equipped withup to 12 driven VDI and 6 block tool stations*;MST (MORI SEIKI tool) turret with 12 MST 40tool holders**2The high quality 45 cast iron inclined bed is compact and torsion-resistant. The guideways arelinear sliding rails and the four-guideway designallows collision-free movement of the tailstock.The Z axis guideway protection increases operationalsafety and service life.Traversing tailstockFor shaft machining3Four-guideway bed casting* only for ecoTurn 450 / 510 / 650** only available for ecoTurn 450 with MAPPS IV*** optionalLinear guidesIn the X and Z axes to guaranteehigh machine dynamics41Bar capacityecoTurn 310: ø 51 mm / ø 65 mm***ecoTurn 450: ø 65 mm / ø 75 mm***ecoTurn 510: ø 76 mm / ø 90 mm***ecoTurn 650: ø 102 mm / ø 110 mm***504Highly dynamic spindle driveecoTurn 310: 5.8 seconds (0 – 5,000 rpm)ecoTurn 450: 9.5 seconds (0 – 4,000 rpm)ecoTurn 510: 9.5 seconds (0 – 3,250 rpm)ecoTurn 650: 4.4 seconds (0 – 2,250 rpm)4Z axis35ecoTurn 5106ecoTurn seriesStable cast iron beds with precise headstocks and linear roller guideways.The ecoTurn range is based on optimised cast iron beds for the best stiffness and vibration characteristics. Ball screws of the highest quality and linear roller bearing guideways were combined tomeet the highest standards in production. The dynamic main spindles supported by four bearingson both models, with a high bar capacity, ensure high rotational precision and long service life. Nevertheless, if necessary, the belt-driven spindle can be quickly and cost-effectively repaired by theDMG MORI spindle service. The CNC-controlled tailstocks guarantee flexibility and rapid processesin your production. The low connected load, efficient power consumption and energy recoveryensure efficient use of energy.

1Xaxis4Z axis532xisecoTurn 650Xa14Z axis235ecoTurn 31066

1,905 mm1,8330,69mm2mm121: Compact footprint with amaximised working area2: Space-saving installationthanks to rear chip conveyorIdeal for series productionThanks to the optional rear chip conveyor*, the installationwidth of the machine is reduced by up to 35 % so that theproduction area can be utilised much more efficiently.xisnew* only for the ecoTurn 450XaecoTurn 650Xaxis215newecoTurn 4504Z axis23ecoTurn 4506ecoTurn 310ecoTurn 450ecoTurn 510ecoTurn 650Maximum swingmmø 330ø 650ø 680ø 860Max. turning diametermmø 200ø 400ø 465ø 600Maximum longitudinal travel (Z)mm4556001,0501,150Bar capacitymmø 51 / ø 65*ø 65 / ø 75*ø 76 / ø 90*ø 102 / ø 110*Drive power (40 / 100 % ED)kW (AC)16.5 / 1117.5 / 12.533 / 2248 / 41Maximum torque (40 / 100 % ED)Nm166.5 / 112370 / 264630 / 4202,000 / 1,700Chuck diametermmTool interfaceCompact footprint* Optionalm2ø 210*ø 250* / ø 315*ø 250* / ø 315*315* / 400* / 500*VDI 30VDI 40 / BTVDI 40 / BTVDI 50 / BT4.84.97.69.8

Reach yourgoal fasterecoTurn machines canincrease productivityup to 40 %.

Machine highlightsMachine and technologyControl technologyOptions / quality and serviceTechnical dataMore clarity!15" TFT display with 3D workpiecesimulation for easy monitoring onthe screen.More comfort!Full ASCII keyboard for exceptionallyeasy programming.More power!Rapid USB data interface forexternally generated programs.More storage capacity!4 GB program expansion with theCF storage card supplied as standard.More variety!All cycles supplied as standard.08More effectiveness!Quickly and reliably generate the finishedNC program with powerful, standardisedCAM programming thanks to SIEMENS NXCAD / CAM and a post-processor certifiedfor the ECOLINE machines.Highlights SIEMENS NX CAD / CAM programming station Certified processor Efficient, reliable and fast

SLIMline with MAPPS IVand MITSUBISHI MAPPS IV user system with control consoleand front-end Windows PC 3D machining simulation for easycontour verification Automatic programming functionwith process menu DNC operation through use of the externaland user storage Import and output of programs overMORI SEIKI servers using external PCs File display and note function for accessingoperating instructions, drawings and texts Vertical soft keys can be set as menu ordirect access buttons for quickly displayingthe data selected by the userSLIMline with Operate 4.5 SIEMENS 840D solutionline withShopTurn as standard and DMG SMARTkey 15" TFT display with a clear screen design The latest generation of software and intuitive userguidance from the drawing to the finished workpiece 3D workpiece simulation Workshop-oriented programming Numerous cycles such as rigid tapping, pocketingand inclined contours as standard The program memory consists of 5 MB NC storageand an additional 4 GB on a CF card 1.5 faster block processing time

ecoTurn seriesControl system equipmentSLIMline with Operate 4.5 on SIEMENS 840D solutionlineMonitorAccess protectionProgrammingSimulationProgram memoryBlock processing timeInterfaceProgramming helpExternal programmingSLIMline withHEIDENHAIN CNC PILOT 640SLIMline withMAPPS IV and MITSUBISHI15" colour15" colour15" colourDMG SMARTkey DMG SMARTkey PasswordDIN, ShopTurnDIN, smart.Turn, optionally TurnPlusDIN, CAPS3D workpiece simulation3D workpiece simulation3D workpiece simulation5 MB 4 GB1.8 GB50 MB, 6 GB optional1.5 ms1.5 ms2 msUSB, ethernetUSB, ethernetUSB, ethernetOnline programming handbookOnline programming handbookOnline programming handbookSINUTRAINDATAPILOTMORI-AP––ecoTurn 310ecoTurn 450ecoTurn 510–ecoTurn 650standard,optional, – not availableSLIMline HEIDENHAIN CNC PILOT 640 andDMG SMARTkey 15" TFT display with a clear screen design Convenient programming with the newfull ASCII keyboard 1.5 ms block processing time as standard 1.8 GB program memory on a CF card Workshop-oriented programming withgraphic support Rapid data interface for externallygenerated programs

ecoTurn seriesSLIMline – controls witha modern user interface.Whatever your preferred control system, the ECOLINE provides the latest controls foryour business. SLIMline , optionally with Operate 4.5 on SIEMENS 840D solutionline orwith HEIDENHAIN CNC PILOT 640, supports both G-code and rapid cycle programming. For operator convenience, the keypads are practical and the display is dividedinto clear menus. You can simulate the machining process in advance and in 3Dwith the large, high-resolution 15" TFT display. Naturally, this is quick and happensin real time – you can play it safe without losing any valuable time! To increase yourmotivation at work even further, we have designed the SLIMline in attractive scratchproof oxidised aluminium. The range of control systems is rounded off by MAPPS IVwith MITSUBISHI. This is what modern and responsible work places look like!More safety!DMG SMARTkey with transponder.Personal authorisation allows you togrant each operator privileges befittingtheir skills.More comfort!Ergonomic work posture for operators1.60 m to 1.95 m tall with the flexibleSLIMline Panel.More service!DMG MORI Messenger allows you toaccess detailed machine status informationlive – wherever and whenever you want.The DMG Service Agent ECOLINE informsyou about necessary repair work in duetime and supports you with the work.

Machine highlightsMachine and technologyControl technologyOptions / quality and serviceTechnical dataNEW //Servo turret VDI 30 / VDI 40 / VDI 50 turretwith synchronous tech nology,12 driven tool stations and 6 BTtool stations* Indexing time of 1.4 secondsfor adjacent stations Hydraulic clamping forhigh speeds12 Simple milling by 60 mm movement of the Y axis(only for ecoTurn 510)* only for ecoTurn 450 / 510 / 650

3546Tailstock34ecoTurn 310Main spindle5ecoTurn 310Cast iron tailstock with MK4; separatehydraulic cylinderBelt drive for high loads; stability andlow maintenance costs; bar capacityø 51 (ø 65)* mmecoTurn 450ecoTurn 450Hydraulic tailstock with Morse taper 5and 500 mm travel for high stability duringmachining and flexibility in productionLow maintenance costs; reliable beltdriven spindle with space-saving maindrive; bar capacity ø 65 (ø 75)* mmecoTurn 5106ecoTurn 510Coupling on the Z slide, automaticallycoupled; hydraulic clamping system onthe slidewaySymmetrical main headstock with thermalstability; bar capacity ø 76 (ø 90)* mmecoTurn 650ecoTurn 650Solid tailstock with Morse taper 5 whichmoves in the Z axis – this allows stablemachining of long and heavy workpiecesThe powerful spindle with 2,000 Nmtorque (40 % ED) guarantees efficientmachining with high cutting performance;bar capacity ø 102 (ø 110)* mm13* optionalMST (MORI SEIKI tool)turret* Expansion of the product range1 Turret with MST 40 (MORI SEIKI tool)tool holder2* only available with MAPPS IV1: MST 40 (MORI SEIKI tool) tools for turning2: Driven tool stations MST 40 (MORI SEIKI tool)rated at 5.8 kW / 12 Nm at 40 % ED and 4,000 rpm

Machine highlightsMachine and technologyControl technologyOptions / quality and serviceTechnical datacompletelycarefreepackageecoTurn seriesEnormous variety and the highest quality.It cannot be disputed that the universal turning machines are equipped with all design advantagesand unique control technology. In no way is the machining performance compromised by thedesign. So the ecoTurn 310, ecoTurn 450, ecoTurn 510 and ecoTurn 650 continue to represent theacknowledged top standards of Germany’s mechanical engineering culture. Examples of this includethe use of high-tech digital drives and the highly stable linear guideways in all axes for optimalspeed and dynamics, as well as for highly precise machining results even for more complex tasks.ecoTurn series14OptionsecoTurn 310ecoTurn 450––ecoTurn 510ecoTurn 650Coolant spray gun rated at 5 barDifferential pressure clamping for the main spindleY axis 60 mm–Hydraulic hollow clamping deviceTool measurement device in the working areaMore powerful coolant pump, 12 bar8 freely assignable M functions for SIEMENSMAPPS IV with MITSUBISHI–Automatic sliding cover activation––Mechanical oil mist filterCollet chucks–Expanding chucks–Hydraulic three-jaw chuckECOLINE clamping kit–Set of hard or soft jawsSet of toolsHollow clamping cylinder with larger passage65 mm75 mm90 mm110 mmSteady rest for precise shaft machining up to–152 mm165 mm245 mmTool magazine with up to 12 driven and 6 BT tool stations–Direct distance measurement system (X / Z)Chip disposal packagePre-setting packageBar package and interface–Automation packageRear chip conveyorDMG Powertools (DMG Service Agent ECOLINE, DMG MORI Messenger)optional, – not available––––

Optional packages1Bar package & interface* Slat band chip conveyor Parts catcher for components measuring up toø 65 200 mm, maximum workpiece weight 3 kg** Quad-colour signal lights Connection for bar feeder or bar magazine* not available for ecoTurn 650, ** size and weight for ecoTurn 310(the size and weight depend on the type of machine)Chip disposal package Slat band chip conveyor Quad-colour signal lightsPre-setting package2 Tool measurement device (manual) Slat band chip conveyor Quad-colour signal lightsAutomation package Interface for robot Automatic sliding cover, electric Automatic chuck washTropical package Active coolant unit for the control cabinet Additional ventilator in the control console Hydraulic oil cooler31: Workpiece collection device (part of the bar package)2: Machining with tailstock steady

MST (MORI SEIKI tool) turret* Expansion of the product r ange Turr et with MST 40 (MORI SEIKI tool) tool holder * only available with MAPPS IV 1: MST 40 (MORI SEIKI tool) tools for turning 2: Driven tool stations MST 40 (MORI SEIKI tool) rated at 5.8 kW / 12 Nm at 40% ED and 4,000 rpm

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