*TM 1-1500-204-23-6 TECHNICAL MANUAL AVIATION UNIT .

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*TM 1-1500-204-23-6TECHNICAL MANUALAVIATION UNIT MAINTENANCE (AVUM)AND AVIATION INTERMEDIATEMAINTENANCE (AVIM) MANUALFORGENERAL AIRCRAFT MAINTENANCE(HARDWARE AND CONSUMABLE MATERIALS)VOLUME 6*This manual together with TM 1-1500-204-23-1 through TM 1-1500-204-23-5 and TM 1-1500-204-23-7through TM 1-1500-204-23-10, dated 31 July 1992, supersedes TM 55-1500-204-25/1, dated 6 April 1970,including all changes.DISTRIBUTION STATEMENT A: Approved for public release; distribution is unlimited.This copy is a reprint which includes currentpages from Change 1.H E A D Q U A R T E R S ,D E P A R T M E N T3 1J U L Y1 9 9 2O FT H EA R M Y

TM 1-1500-204-23-6PRECAUTIONARY DATAPersonnel performing instructions involving operations, procedures, and practices which areincluded or implied in this technical manual shall observe the following instructions. Disregardof these warnings and precautionary information can cause serious injury, death, or an abortedmission.WARNINGS, CAUTIONS, and NOTES are means of attracting attention to essential or criticalinformation in a manual. Definitions are outlined as follows.WARNING: An operating or maintenance procedure, practice, condition, statement, etc , whichif not strictly observed, could result in injury to or death of personnel.CAUTION: An operating or maintenance procedure, practice, condition, statement, etc., which,if not strictly observed, could result in damage to, or destruction of, equipment or loss ofmission effectiveness or long term health hazards to personnel.NOTE: An essential operating or maintenance procedure, condition, or statement, which mustbe highlightedWARNINGELECTRICAL TESTSElectrical power up to 500 volts is used in testing the equipment. Exercise extreme caution during these tests.ELECTRICAL EQUIPMENTAll switches and electrical equipment shall be of the enclosed explosion-proof type All metal apparatus shall be groundedto avoid the danger of igniting test fluid fumes or creating electrical shock.USING SOLVENTS/PAINTSStandard precautions such as fire prevention and adequate ventilation shall be exercised when using solvents orapplying primer and coating.Wear gloves or gauntlets when handling solvents as solvents may cause skin disorders.Cements and solvents used to repair liferafts are flammable and shall be treated as such. Never smoke or permit anytype of open flame near when using cements or solvents.Dichloromethane (methylene chloride) vapor is heavier than air; adequate ventilation shall be provided for workingpersonnel. Dlchloromethane (methylene chloride) is toxic when vapors are inhaled over an extended period of time.Acrylic monomer and polymer base adhesive, MIL-A-8576, Type II, contains a volatile liquid which may prove toxic whenvapors are inhaled over extended periods. Use only with adequate ventilation.Observe fire precautions when using aliphatlc naphtha, Federal Specification TT-N-95.a

TM 1-1500-204-23-6HANDLING PLASTICSWear gloves to protect hands while handling hot plastic Boiling water shall not be used for heating acrylate base plastics.Provide adequate ventilation when working with Furane Plastics, Epocast H-991-A, Furane hardener 941, or equivalentsas these materials are toxic.LUBRICATING OILLubricating oil, 1 MIL-L-7808 or MIL-L-23699, contains an additive which is poisonous and absorbed readily through theskin. Do not allow oil to remain on skin any longer than necessary.FUELWhen servicing aircraft or support equipment, clean up spilled fuel with cotton mops or cotton rags. Wash off any fuel onhands, body or clothing.HANDLING ACIDWear protective clothing when mixing acid with water. Always pour acid into water, never water into acid.MAGNESIUM ALLOY FIREDo not use water or any standard liquid or foam-type fire extinguishers on a magnesium alloy fire, as they may cause anexplosion. Use dry sand or talcum powder, Federal Specification U-T-30.REMOVING CORROSIONTake precautions to prevent possible dust explosions when removing corrosion from steel alloys. Use goggles or faceshield when removing paint or corrosion with a wire brush or by the grinding method.TIRES AND WHEELSIf it is necessary to approach a wheel with a hot brake, do so either from directly in front or directly behind the aircraft.Use extreme caution when prying out foreign material imbedded in tire tread.Do not use air bottles or booster pumps not designed for tire inflationOXYGEN SYSTEMDo not allow petroleum base products to come in contact with oxygen system components, as an explosion or fire mayresult.Do not use masking tape to seal openings in oxygen regulators. Masking tape constitutes a safety hazard when used oneither serviceable or repairable oxygen equipment.Do not use drycleaning solvent, Federal Specification P-D-680, near oxygen storage or transfer systems; the combinationof these two will form a highly explosive mixture.b

TM 1-1500-204-23-6FIRE EXTINGUISHERSHalon type fire extinguishers, Monobromotrifluoromethane (CF3BR) and Bromochloromethane (CB) are odorless gasses.When used in confined areas, available oxygen for breathing may be depleted. Use supplied breathing air when usingthese gasses in enclosed spacesHYDRAULIC FLUIDTo avoid contamination, do not use previously opened cans of hydraulic fluid. Cans of hydraulic fluid can not beresealed. Immediately transfer unused hydraulic fluid to an approved airtight, pressure venting, stainless steel storagereservoir, an approved hydraulic servicing unit or a hydraulic test stand containing the same type hydraulic fluid.When opening can, clean top and use a clean, sharp, unplated intrument to prevent contamination. Can openersattached to the aircraft must be cleaned before using.NOISE HAZARDNoise levels reached during ground runup of Army aircraft are of a level that may cause permanent hearing loss.Maintenance personnel shall wear adequate hearing protection when working on aircraft with engines in operationCOMPRESSED AIRCompressed air shall not be used for cleaning purposes except if reduced to less than 30 psi and then only with effectivechip-guarding and personal protective equipment.ENGINE OIL - TURBINETo avoid contamination, do not use previously opened cans of engine oil. A new sealed can of fluid must be opened andused. When opening can, clean top and use a clean sharp, unplated instrument to prevent contamination.MERCURYA very small amount of mercury may produce hazardous vapors. Refer to TM 385-4, Safety Precautions forMaintenance of Electrical/Electronic Equipment, for safety precautions to use when handling mercury and for methodsthat are used to clean up mercury spillage.PROPER USE OF PLATED TOOLSUse only chrome plated steel or unplated steel tools for disassembly or reassembly procedures described in this manual.Use of cadmium or zinc plated tools is not permitted since these platings are prone to chipping and flaking. Should thesechips or flakes become embedded in aircraft parts galvanic corrosion will result. Should these chips or flakes enter fuelor oil wetted components they may eventually clog the filter or produce intergranular attack of nickel or titanium basealloys at elevated temperature. All tools regardless of type plating should be serviceable and free of chipping.Change 3c/(d blank)

URGENTTM 1-1500-204-23-6C4CHANGEHEADQUARTERSDEPARTMENT OF THE ARMYWASHINGTON, DC., 20 August 2004NO. 4TECHNICAL MANUALAVIATION UNIT MAINTENANCE (AVUM)AND AVIATION INTERMEDIATEMAINTENANCE (AVIM) MANUALFORGENERAL AIRCRAFT MAINTENANCE(HARDWARE AND CONSUMABLE MATERIALS)Volume 6DISTRIBUTION STATEMENT A: Approved for public release; distribution is unlimited.TM 1-1500-204-23-6, 31 July 1992, is changed as follows:1. Remove and insert pages as indicated below. New or changed text material is indicated by a verticalbar in the margin. An illustration change is indicated by a miniature pointing hand.Remove PagesA/(B blank)7-19 and 7-207-143 and 7-1447-147 through 7-1527-155 and 7-1567-159 and 7-1607-175/(7-176 blank)Insert PagesA/(B blank)7-19 and 7-207-143 and 7-1447-147 through 7-1527-155 and 7-1567-159 and 7-1607-175/(7-176 blank)2. Retain this sheet in front of manual for reference purposes.

TM 1-1500-204-23-6C4By Order of the Secretary of the Army:Official:PETER J. SCHOOMAKERGeneral, United States ArmyChief of StaffJOEL B. HUDSONAdministration Assistant to theSecretary of the Army0422217DISTRIBUTION: To be distributed in accordance with Initial Distribution No. (IDN) 313302, requirementsfor TM 1-1500-204-23-6.

TM 1-1500-204-23-6C3CHANGEHEADQUARTERSDEPARTMENT OF THE ARMYWASHINGTON, DC., 12 April 2004NO. 3TECHNICAL MANUALAVIATION UNIT MAINTENANCE (AVUM)AND AVIATION INTERMEDIATEMAINTENANCE (AVIM) MANUALFORGENERAL AIRCRAFT MAINTENANCE(HARDWARE AND CONSUMABLE MATERIALS)Volume 6DISTRIBUTION STATEMENT A: Approved for public release; distribution is unlimited.TM 1-1500-204-23-6, 31 July 1992, is changed as follows:1. Remove and insert pages as indicated below. New or changed text material is indicated by a verticalbar in the margin. An illustration change is indicated by a miniature pointing hand.Remove Pagesc/(d blank)i/(ii blank)2-25 and 2-262-53 and 2-542-81 and 2-822-85 and 2-867-33 and 7-347-105 and 7-1067-125 and 7-126Insert Pagesc/(d blank)A/(B blank)i/(ii blank)2-25 and 2-262-53 and 2-542-81 and 2-822-85 and 2-867-33 and 7-347-105 and 7-1067-125 and 7-1262. Retain this sheet in front of manual for reference purposes.

TM 1-1500-204-23-6C3By Order of the Secretary of the Army:Official:PETER J. SCHOOMAKERGeneral, United States ArmyChief of StaffJOEL B. HUDSONAdministration Assistant to theSecretary of the Army0402104DISTRIBUTION: To be distributed in accordance with Initial Distribution No. (IDN) 313302, requirementsfor TM 1-1500-204-23-6.

TM 1-1500-204-23-6C2CHANGEHEADQUARTERSDEPARTMENT OF THE ARMYWASHINGTON, D.C., 7 FEBRUARY 1997NO. 2TECHNICAL MANUALAVIATION UNIT MAINTENANCE (AVUM)AND AVIATION INTERMEDIATEMAINTENANCE (AVIM) MANUALFORGENERAL AIRCRAFT MAINTENANCE(HARDWARE AND CONSUMABLE MATERIALS)VOLUME 6DISTRIBUTION STATEMENT A: Approved for public release; distribution is unlimited.TM 1-1500-204-23-6, 31 July 1992, is changed as follows:1.2.Remove and insert pages as indicated below. New or changed text material is indicated by avertical bar in the margin. An illustration change is indicated by a miniature pointing hand.Remove pagesInsert pagesi/ii blank1-1/(1-2 blank)2-83 and 2-84Index 1 through Index 14i/ii blank1-1/(1-2 blank)2-83 through 2-92Index 1 through Index 14Retain this sheet in front of manual for reference purposes.

By Order of the Secretary of the Army:DENNIS J. REIMERGeneral United States ArmyChief of StaffAdministrative Assistant to theSecretary of the Army03219To be distributed in accordance with DA Form 12-31-E, block no. 3302, requirements for r TM 1-1500-204-23-6.

TM 1-1500-204-23-6C1CHANGEHEADQUARTERSDEPARTMENT OF THE ARMYWASHINGTON, D.C., 29 OCTOBER 1993NO. 1AVIATION UNIT MAINTENANCE (AVUM)AND AVIATION INTERMEDIATE MAINTENANCE (AVIM) MANUALFORGeneral Aircraft Maintenance Manual(Hardware and Consumable Materials)DISTRIBUTION STATEMENT A: Approved for public release; distribution is unlimited.TM 1-1500-204-23-6, 31 July 1992, is changed as follows:1. Remove and insert pages as indicated below. New or changed text material is indicated by a vertical bar in themargin. An illustration change is indicated by a miniature pointing hand.Remove pagesInsert pagesi/(ii blank)2-17 and 2-18------------------2-19 and 2-202-25 and 2-26Index 1 through Index 8Index 11 and Index 12i/(ii blank)2-17 and 2-182-18.1 and 2-18.22-19 and 2-202-25 and 2-26Index 1 through Index 8Index 11 and Index 122. Retain this sheet in front of manual for reference purposes.By Order of the Secretary of the Army.Official:GORDON R. SULLIVANGeneral, United States ArmyChief of StaffMILTON H. HAMILTONAdministrative Assistant to theSecretary of the Army05599DISTRIBUTION:To be distributed in accordance with DA Form 12-31-E, block no. 3302, requirements for TM 1-1500-204-23-6.

TM 1-1500-204-23-6LIST OF EFFECTIVE PAGESInsert latest changed pages; dispose of superseded pages in accordance with regulations.NOTE: On a changed page, the portion of the text affected by the latest change is indicated by a verticalline, or other change symbol, in the outer margin of the page. Changes to illustrations are indicated byminiature pointing hands. Changes to wiring diagrams are indicated by shaded areas.Dates of issue for original and changed pages are:OriginalChangeChangePageNo.01231 July 199229 October 19937 February 1997*ChangeNo.Cover.0a and b .0c.3d blank.0A .4B blank .3i .3ii blank .01–1 .21–2 blank.02–1 – 2–17 .02–18 .12–18.1 and 2–18.2 .12–19 .02–20 .12–21 – 2–24 .02–25 .32–26 – 2–52 .02–53 .32–54 – 2–80 .02–81 .32–82 and 2–83 .02–84 .22–85 .32–86 – 2–92 .23–1 – 3–8 .04–1 – 4–27 .04–28 blank.05–1 – 5–5 .0ChangeChangePageNo.3412 April 200420 August 2004*ChangeNo.5–6 blank . 06–1 – 6–7 . 06–8 blank . 07–1 – 7–19 . 07–20 . 47–21 – 7–33 . 07–34 . 37–35 – 7–105 . 07–106 . 37–107 – 7–124 . 07–125 . 37–126 – 7–142 . 07–143 . 47–144 – 7–146 . 07–147 . 47–148 and 7–149 . 07–150 and 7–151 . 47–152 – 7–155 . 07–156 . 47–157 – 7–159 . 07–160 . 47–161 – 7–174 . 07–175 . 47–176 blank . 0A–1. 0A–2 blank . 0Glossary 1. 0Glossary 2 blank . 0Index 1 – Index 14 . 2*Zero in this column indicated an original page.Change 4 A/(B blank)

TM 1-1500-204-23-6TECHNICAL MANUALHEADQUARTERSDEPARTMENT OF THE ARMYWASHINGTON, D.C., 31 July 1992NO. 1-1500-204-23-6Technical ManualAviation Unit Maintenance (AVUM)and Aviation IntermediateMaintenance (AVIM) ManualforGeneral Aircraft Maintenance(Hardware and Consumable Materials)Volume 6REPORTING ERRORS AND RECOMMENDING IMPROVEMENTSYou can help improve this manual. If you find any mistakes, or if you know of a way to improve theseprocedures, please let us know. Mail your letter or DA Form 2028 (Recommended Changes toPublications and Blank Forms), located in the back of this manual directly to: Commander, USArmy Aviation and Missile Command, ATTN: AMSAM-MMC-MA-NP, Redstone Arsenal,AL. 35898-6546. A reply will be furnished to you. You may also provide DA Form 2028 informationto AMCOM via e-mail, fax, or the World Wide Web. Our fax number is: DSN 788-6546 or Commercial256-842-6546. Our e-mail address is: 2028@redstone.army.mil. Instructions for sending an electronic2028 may be found at the back of this manual immediately preceding the hard copy 2028. For the WorldWide Web use: https://amcom2028.redstone.army.mil.DISTRIBUTION STATEMENT A: Approved for public release; distribution is unlimitedTABLE OF CONTENTSCHAPTER 1CHAPTER 2CHAPTER 3CHAPTER 4CHAPTER 5CHAPTER 6CHAPTER 7APPENDIX AGLOSSARYINTRODUCTION .HARDWARE .RUBBER MATERIALS .METALS .PHENOLIC AND PLASTIC MATERIALS .ADHESIVES, SEALANTS, AND CEMENTS .CONSUMABLE MATERIALS .REFERENCES.Page1-12-13-14-15-16-17-1A-1Glossary 1Change 3i/(ii blank)

TM 1-1500-204-23-6CHAPTER 1INTRODUCTION1-1. Purpose.This volume provides generalinformation pertaining to the use and identification ofhardware and materials. The application of hardwareand materials on specific aircraft is not covered in thevolume.Specific aircraft application, usage, andsubstitution is found in the individual aircraftmaintenance manual. This volume is of maximumbenefit to the mechanic who desires information aboutbolts, nuts, rivets, clamps, fittings, plate nuts, torquevalues, lockwire techniques, cotter pins, safety pins, HiShear rivets, etc. This volume furnishes the mechanicwith information about how to perform variousmechanical functions which are used on all aircraft.This volume is not a requisitioning authority, andapplicable repair part and special tool lists should beconsulted to obtain the unit of issue and National StockNumber of the items required for maintenance.1-2. Scope. General information to guide aircraftmaintenance personnel is covered within this volume;however, no attempt has been made to include specialparts or equipment which are applicable only toindividual or special aircraft. Aircraft hardware, theirtypes, characteristics, and uses are presented inChapter 2. Materials used in ground servicing andairframe maintenance, including rubber materials,metals, phenolic and plastic materials, adhesives,sealants, and cements, are contained in Chapters 3through 6.1-3. erial(AirItems).Substitution or interchange of items of material formaintenance of Department of the Army aircraft will notbe authorized, nor will orders be issued for shipment,unless substitution or interchangeability has beenauthorized by the U.S. Army Aviation and TroopCommand (ATCOM) through one of the followingmethods: Incorporationofsubstitu

AVIATION UNIT MAINTENANCE (AVUM) AND AVIATION INTERMEDIATE MAINTENANCE (AVIM) MANUAL FOR General Aircraft Maintenance Manual (Hardware and Consumable Materials) DISTRIBUTION STATEMENT A: Approved for public release; distribution is unlimited. TM 1-1500-204-23-6, 31 July 1992, is changed as follows: 1. Remove and insert pages as indicated below.

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