Substation Design Manual - Ergon Energy

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Substation DesignManualThis material is made available on the basis that it may be necessary fora Registered Professional Engineer of Queensland (RPEQ) to undertakeor oversee the engineering services to meet statutory obligations.

Substation Design ManualRevision HistoryVersion1Draft 2aDescription of ChangeApprovalDateInitial version25/03/2013Content revised and additional content added,including Project Delivery, Documentation.Control and Switchgear Building, Primary Plant(Layout, Transformers, Switchboards),Secondary Systems (CB Fail, U/F, Metering, LVcabling), Period Contract Plant and Relays,Software Parameter Tables, Design Modules,and Drawing Lists. Some Civil content removedand now included in Civil Standard.11/02/2014 C. WoodsiErgon Energy Corporation Limited ABN 50 087 646 062Ergon Energy Queensland Pty Ltd ABN 11 121 177 802Revised ByReference NI000401R121 Ver 2

Substation Design ManualTable of Contents1.PURPOSE AND SCOPE . 12.RESPONSIBILITIES . 13.DEFINITIONS, ABBREVIATIONS AND ACRONYMS . 14.REFERENCES . 35.6.4.1Ergon Energy Controlled Documents. 34.2Asset Management Substation Standards . 34.3Other References . 44.4Legislation and Standards References . 5SAFETY LEGISLATION AND POLICIES . 65.1General . 65.2Ergon Energy Workplace Health and Safety Policy . 65.3Queensland Electrical Safety Legislation . 65.4Workplace Health and Safety. 75.4.1Work Health and Safety Act75.4.2Reasonably Practicable85.4.3Safety in Design (Risk Management)9LEGISLATION AND STANDARDS . 106.1Asset Management Standards . 106.2Technical Specifications. 106.3Zone Substation Standards, Templates and Design Modules . 116.4Reference Documents . 126.5Australian and International Standards . 127.QUALITY MANAGEMENT . 138.PROJECT DELIVERY . 149.8.1Project Phases . 148.2Project Types, Site Acquisition, Greenfield, Brownfield . 178.3Project Staging and Contingency Planning . 178.4Drawings . 188.5Bill of Materials . 188.6Material Ordering . 198.7Work Specifications. 19DRAWINGS, DOCUMENTATION AND RECORDS . 209.1Electronic Document Management System (EDMS) . 20iiErgon Energy Corporation Limited ABN 50 087 646 062Ergon Energy Queensland Pty Ltd ABN 11 121 177 802Reference NI000401R121 Ver 2

Substation Design Manual9.29.39.4Drawings (Physical, Schematics, Schedules) . 209.2.1Drawing Types (Overview)209.2.2Drawing Approvals209.2.3Project Owner Design Verification21Equipment Identification . 219.5CAD. 219.4.1CAD Standards - General219.4.2Hybrid Drawings229.4.3CAD Standards Workspace229.4.4Seed Files229.4.5Cells229.4.6Creating a New Drawing239.4.7Revising an Existing Drawing239.4.8Clouding239.4.9Concurrent Projects at a Substation239.4.10Releasing drawings for construction249.4.11CAD Drafting Hints and Tips24Single Line Diagrams . 249.6Plant Manuals . 279.7Equipment Records. 279.8Substation Operating Manual. 289.9As-Built Drawings . 2810. ENVIRONMENT . 2910.1General . 2910.2Ergon Energy Environmental Policy. 2910.3EMF. 2910.4Noise . 3010.5Oil Pollution . 3010.6Visual Amenity . 3110.7Plant Pollution Ratings . 3211. CIVIL WORKS . 3311.1General . 3311.2Civil Design . 3311.2.1Geotechnical Report3411.2.2Survey3411.2.3Electrical Conduits, Cable Ducts and Earthing3411.2.4Retrofitting or Replacing Existing Infrastructure3511.2.5Replacing High Voltage Substation Plant35Site Selection . 3511.312. CONTROL AND SWITCHGEAR BUILDING . 3712.1General . 3712.2Control Building Electrical Services . 3712.3Locks, Keys, Operating Equipment . 38iiiErgon Energy Corporation Limited ABN 50 087 646 062Ergon Energy Queensland Pty Ltd ABN 11 121 177 802Reference NI000401R121 Ver 2

Substation Design Manual12.4Battery Ventilation . 3913. PRIMARY PLANT . 4013.1Layout . 4013.2Plant Ratings . 4013.3Power Transformers. 4013.4HV Circuit Breakers (Outdoor) . 4213.5Current Transformers, Including CT Marshalling Box . 4213.6Voltage Transformers, Including VT Marshalling Box . 4413.7Disconnectors and Earthing Switches. 4613.8HV Switchboards. 4713.9HV Cables . 4813.10 Busbars and Conductors. 5013.11 Clearances . 5013.12 Lightning and Surge Protection . 5114. EARTHING . 5314.1Main Earth Grid . 5314.2Secondary Earthing and Bonding . 5415. SECONDARY SYSTEMS. 5615.1Protection and Control Panels . 5615.215.3Protection Relays . 5715.2.1Relay Selection5815.2.2Protection Application Guides58Trip Circuits . 5815.4Close Circuits . 6015.5Auto Reclosing . 6015.6Circuit Breaker Fail Protection . 6215.7Frame Leakage Protection . 6215.8Sensitive Earth Fault Protection . 6315.9Underfrequency Protection . 6315.10 CVT Monitoring . 6315.11 SCADA Systems . 6415.11.1 SCADA Master Station6415.11.2 Remote Terminal Unit (RTU)6415.11.3 Local Control Facility (LCF)6515.12 Communications . 6515.12.1 Site Classification6515.12.2 Standard Drawings6615.12.3 Equipment Coding6615.12.4 Communications Cabling6615.12.5 Engineering Access6615.12.6 SCADA Communications67ivErgon Energy Corporation Limited ABN 50 087 646 062Ergon Energy Queensland Pty Ltd ABN 11 121 177 802Reference NI000401R121 Ver 2

Substation Design Manual15.12.7 Protection Communications6715.12.8 Telephony6715.12.9 VHF Mobile Radio6715.12.10 Communications DC Supplies6715.12.11 Communications Materials6815.12.12 Operational Support Systems6815.13 Metering . 6815.13.1 General6815.13.2 Panel and SCADA Metering6915.13.3 Statistical Metering6915.13.4 Revenue Metering7015.13.5 Metering Voltage Transformers7015.13.6 Metering Current Transformers7115.14 LV Cabling, Secondary Wiring and Terminals . 7116. MISCELLANEOUS . 7316.116.216.316.416.5Auxiliary AC Supplies . 7316.1.1General7316.1.2415V AC System Earthing7316.1.3AC Changeover Boards, Standard and Sizing7316.1.4AC Supply Metering7316.1.5AC Distribution7416.1.6Switchyard Outlets7516.1.7Generator Connections75DC Supply Systems . 75Lighting. 7616.3.1General Requirements7616.3.2Design Requirements7716.3.3Switchyard Lights and Mounting Structures77Panel Indication Sheets and Relay Reading Sheets. 77Nameplates, Signage, Labelling . 7716.5.1General7716.5.2Rating Plates, Nameplates and Operational Signs7816.5.3Labels7816.5.4Safety Signs78ANNEX A – CAD HINTS AND TIPS . 79A.1 Grid and Unit Spacing . 79A.2 CAD Standard Tools . 79A.3 Landscape Borders . 79A.4 Working with Drawings Created Using Different Standards . 79A.5 Terminals and Connection Points . 79A.6 Text Justification. 79A.7 Revision Notes . 80A.8 Using Microstation Tools . 80ANNEX B – PERIOD CONTRACT PLANT . 84ANNEX C – PERIOD CONTRACT PROTECTION RELAYS . 87vErgon Energy Corporation Limited ABN 50 087 646 062Ergon Energy Queensland Pty Ltd ABN 11 121 177 802Reference NI000401R121 Ver 2

Substation Design ManualANNEX D – RELAY SELECTION . 89ANNEX E – PROTECTION APPLICATION GUIDES . 91ANNEX F – CDEGS SOFTWARE PARAMETER TABLES . 94ANNEX G – NOISE CADNA SOFTWARE PARAMETER TABLE . 97ANNEX H – CYMCAP SOFTWARE PARAMETER TABLE . 98ANNEX I – STANDARD DESIGN MODULES . 102ANNEX J – SUBSTATION DRAWING LIST . 116viErgon Energy Corporation Limited ABN 50 087 646 062Ergon Energy Queensland Pty Ltd ABN 11 121 177 802Reference NI000401R121 Ver 2

Substation Design Manual1.PURPOSE AND SCOPEThis document is a reference for the Designers of Ergon Energy substations and it covers allaspects of substation design for both Greenfield and Brownfield substation projects to meet theperformance expected by Ergon Energy. The manual is applicable for all substation projectsregardless of internal/external design delivery mode.The substation design manual is not intended to replace Asset Management Standards, but ratherto act as a reference document that cross-references existing standards and processdocumentation and plugs any gaps where Asset Management documentation does not exist.The Ergon Energy design philosophy is to provide substations:(a)Safe for the public.(b)Safe for operation and maintenance personnel.(c)Safe for plant and equipment.(d)With environmental considerations, and aesthetic quality.(e)Delivering supply of electricity to its customers, safely, with acceptable levels of quality andreliability.(f)Satisfying Ergon Energy’s minimum standards for transmission, sub-transmission and zonesubstation design.(g)Meeting the requirements for future ultimate development.(h)At the lowest possible cost.2.RESPONSIBILITIESThe Group Manager Works Enablement is the Process Owner responsible for approving thisReference.The Manager Substation Design is the Subject Matter Expert (SME) for the content and shallimplement and maintain this Reference.The Manager Management Systems is the Management System Representative and isresponsible for the endorsement of this Reference prior to submission for approval.3.DEFINITIONS, ABBREVIATIONS AND ACRONYMSAEMOAustralian Energy Market OperatorAFLCAudio Frequency Load ControlBCDBinary Coded DecimalBOMBill of MaterialsBrownfield SiteAn existing energised siteCADComputer Aided DesignCBFCircuit Breaker FailCCMConstruction CommencedCPCCertificate of Practical CompletionDCDesign CompleteEDMSElectronic Document Management SystemPage 1 of 120Ergon Energy Corporation Limited ABN 50 087 646 062Ergon Energy Queensland Pty Ltd ABN 11 121 177 802Reference NI000401R121 Ver 2

Substation Design ManualEMFElectromagnetic FieldFCAFirst Capacity AvailableGAGeneral ArrangementGreenfield SiteIs a term used to describe undeveloped land in a city or rural areaHVHigh Voltage (greater than 1000 V a.c.)LCFLocal Control FacilityLVLow Voltage (Exceeding 50 V a.c., but not exceeding 1000 V a.c.)PCOProject Close OutPIAProject Initiation AdvicePSSProject Scope StatementPSRProtection Setting RequestQECMMQueensland Electricity Connection and Metering ManualRPEQRegistered Professional Engineer QueenslandRTURemote Terminal UnitRWRRecommended Works ReportSLDSingle Line DiagramSMESubject Matter ExpertSPRMPSimple Project Risk Management PlanSSSubstation StandardsTCSTrip Circuit SupervisionWPIAWorks Planning Initiation AdvicePage 2 of 120Ergon Energy Corporation Limited ABN 50 087 646 062Ergon Energy Queensland Pty Ltd ABN 11 121 177 802Reference NI000401R121 Ver 2

Substation Design Manual4.REFERENCES4.1Ergon Energy Controlled DocumentsBS001603F100Transmittal Note - eLibrary Storage and/or Registration (Form)ES000901R148Workplace Signage (Reference)ES000904R104EMF Guideline for New Infrastructure (Reference)ES000905F102Safety in Design Risk Assessment (Form)ES000905R104Safety in Design (Refe

11.2.3 Electrical Conduits, Cable Ducts and Earthing 34 . This document is a reference for the Designers of Ergon Energy substations and it covers all aspects of substation design for both Greenfield and Brownfield substation projects to meet the performance expected by Ergon Energy. The manual is applicable for all substation projects

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