Material Data Sheets For The Construction Of Piping Systems

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PDHonline Course M184 (3 PDH)Material Data Sheets for theConstruction of Piping SystemsInstructor: Peter Smith, HNC (Mech)2012PDH Online PDH Center5272 Meadow Estates DriveFairfax, VA 22030-6658Phone & Fax: 703-988-0088www.PDHonline.orgwww.PDHcenter.comAn Approved Continuing Education Provider

NORSOK STANDARDM-630Rev. 3, June 2003Material data sheets for pipingThis NORSOK standard is developed with broad petroleum industry participation by interested parties in theNorwegian petroleum industry and is owned by the Norwegian petroleum industry represented by OLF and TBL.Please note that whilst every effort has been made to ensure the accuracy of this standard, neither OLF nor TBL orany of their members will assume liability for any use thereof. NTS is responsible for the administration andpublication of this standard.Norwegian Technology CentreOscarsgt. 20, Postbox 7072 MajorstuenN-0306 OsloNORWAYCopyrights reservedTelephone: 47 22 59 01 00Fax: 47 22 59 01 29Email: norsok@nts.noWebsite: www.nts.no/norsok

NORSOK standard M-630Rev. 3, June. 2003Foreword2Introduction21Scope32Normative references33Definitions3Collection of material data sheetsGeneralReferenced Standards and Corresponding MDS44744.14.2NORSOK standardPage 1 of 9

NORSOK standard M-630Rev. 3, June. 2003ForewordThe NORSOK standards are developed by the Norwegian petroleum industry to ensure adequate safety,value adding and cost effectiveness -for petroleum industry developments and operations. Furthermore,NORSOK standards are as far as possible intended to replace oil company specifications and serve asreferences in the authorities regulations.The NORSOK standards are normally based on recognised international standards, adding the provisionsdeemed necessary to fill the broad needs of the Norwegian petroleum industry. Where relevant NORSOKstandards will be used to provide the Norwegian industry input to the international standardisation process.Subject to development and publication of international standards, the relevant NORSOK standard will bewithdrawn.The NORSOK standards are developed according to the consensus principle generally applicable standardswork and according to established procedures defined in NORSOK A-001.The NORSOK standards are prepared and published with supported by OLF (The Norwegian Oil IndustryAssociation) and TBL (Federation of Norwegian Manufacturing Industries). NORSOK standards areadministered and published by NTS (Norwegian Technology Centre).IntroductionThis revision replace NORSOK standard M-630 rev 2, and the changes from rev. 2 to rev. 3 are onlyinclusion of 7 new MDS under material type P, Polymers including fibre reinforced.MINOR DEVIATIONS FROM ASME B31.1 CODE REQUIREMENTSThe use of the piping materials according to NORSOK Standards (L-CR-001, M-630 and M-601) will result insome minor deviations from the ASME B31.3 code. All deviations have been carefully considered, and theyare in line with Norwegian and European practice. The deviations are: NORSOK have of practical reasons limited the thickness for requiring impact testing to 6 mm If subsize Charpy V-notch impact test specimens are used, the energy requirement is increased insteadof lowering the test temperature. Impact testing is not required in the qualification of the welding procedures for weldments in austeniticstainless steel when used in the temperature range from – 29 C to – 105 C. Eddy current examination is accepted as replacement for spot radiography of stainless steel welds forwall thicknesses less than 4.0 mm. Thin walled (thickness up to 7 mm) longitudinal welded pipes in 6 Mo austenitic stainless is accepted inas welded condition provided the plate material used is solution annealed.In general, the MDS have supplementary requirement beyond the ASTM standard to ensure a proper safetylevel.NORSOK standardPage 2 of 9

NORSOK standard M-6301Rev. 3, June. 2003ScopeThis standard includes material requirement in a collection of Piping Material Data Sheets (MDS) for use inpiping systems, selected according to NORSOK L-001, Piping and Valves.2Normative referencesThe following standards include provisions and guidelines which, through reference in this text, constituteprovisions and guidelines of this NORSOK standard. Latest issue of the references shall be used unlessotherwise agreed. Other recognized standards may be used provided it can be shown that they meet orexceed the requirements and guidelines of the standards referenced below.3Definitions3.1.1canverbal form used for statements of possibility and capability, whether material, physical or casual.3.1.2carbon steel type 235carbon steel with SMYS 220MPa and not impact tested3.1.3carbon steel type 235LTcarbon steel with SMYS 220 MPa and impact tested at - 46 C3.1.4carbon steel type 360LTcarbon steel with SMYS 350 MPa and impact tested at - 46 C3.1.5mayverbal form used to indicate a course of action permissible within the limits of the standard3.1.6MDSmaterial data sheet3.1.7shallverbal form used to indicate requirements strictly to be followed in order to conform to the standard and fromwhich no deviation is permitted, unless accepted by all involved parties3.1.8shouldverbal form used to indicate that among several possibilities one is recommended as particularly suitable,without mentioning or excluding others, or that a certain course of action is preferred but not necessarilyrequired3.1.9SMYSspecified minimum yield strength3.1.10stainless steel type 316alloys with approx. 2.5 % Mo of type AISI 316NORSOK standardPage 3 of 9

NORSOK standard M-630Rev. 3, June. 20033.1.11stainless steel type 6Moalloys with 6 % Mo and PRE 403.1.12stainless steel type 22Cr duplexalloys with 22 % Cr according to UNS S318033.1.13stainless steel type 25Cr duplexalloys with 25 % Cr and PRE 40, often also referred to as "super duplex".4Collection of material data sheets4.1GeneralMaterials/components manufactured in accordance with M-CR-630 rev. 1 may be accepted. This shall beagreed with the actual project/company.The material selection menu for material standards and grades relevant for the piping systems is shown inTable 1. The actual grades to be used with respect to piping design shall be stated on the piping class sheet.The materials shall be delivered in accordance with the standard referred to. In addition the MDS specifiesthe selected options in the referred standard and additional requirements which shall be added or supersedethe corresponding requirements in the referred standard.The actual types of materials covered are as follow:CDKNPRSTX-Carbon steels; Type 235, Type 235LT, Type 360LTFerritic/Austenitic Stainless Steels; Type 22Cr, Type 25CrCopper/Nickel 90/10 and other copper alloysNickel base alloys; Type 625Polymers including fibre reinforcedAustenitic Stainless Steels; Type 6MoAustenitic Stainless Steels; Type 316TitaniumHigh strength low alloyed steels.Note: Welded products according to MDS D42, D43, D52, D53, R12, R13, S01 and T01 have acceptance classes which give weldingfactors 0.8 and 1.0. The correct class is specified on the piping class sheet. The order shall include acceptable classesNORSOK standardPage 4 of 9

NORSOK standard M-630Rev. 3, June. 2003Table 1 – Material Selection Menu for Piping SystemsProductCarbon steel1)Type 235Carbon steelType 235LTimpact testedCarbon steel Stainless steelType 360LTType 316impact testedPipesA106 Grade B A333 Grade 6SeamlessAPI 5L GradeX52PipesWeldedA671 GradeCC70Class 12, 22FittingsAPI 5L GradeBASTM A672CC60, CC70Class 12, 22A234 GradeWPBA671 GradeCC60, CC70Class 12, 22A420 Grade WPL A860 Grade6WPHY 52Forgings A105A350 Grade LF2A694 GradeF52PlateA516 Grade 70A516 Grade70,A516 Grade60, 70NORSOK standardA312 Grade TP316Stainless steel StainlessType 22CrsteelDuplexType 25CrDuplexA790 UNSA790S31803UNS S32550,UNS S32750,UNS S32760Stainlesssteel2)Type 6MoA312UNS S31354,UNS N08367,UNS N08925,UNS N08926A312 Grade TP316 A928 UNSA928A358A358S31803UNS S32550, UNS S31254,Grade 316Class 1, 3, 5UNS S32750, UNS N08367,Class 1, 3, 4UNS S32760, UNS N08925,Class 1, 3 and UNS N089265Class 1, 3, 5A403 Grade WPA815 UNSA815A403316S31803UNS S32550, WP S31254,Class S, W, WXClass S, W, WX UNS S32750, UNS N08367,UNS S32760, UNS N08925,Class S, W,UNS N08926WXClass S, W,WXA182 Grade F316A182 GradeA182A182 GradeF51UNS S32550, F44,F53 (UNSUNS N08367,S32750),UNS N08925,F55 (UNSUNS N08926S32760)A240 Grade 316A240 UNSA240A 240S31803UNS S32550, UNS S31254,UNS S32750, UNS N08367,UNS S 32760 UNS N08925,UNS N08926Page 5 of 9Cu/Ni 90/10 Nickel alloyand othercopperalloysB466 UNS B705 UNSC 70600UNS N06625Titanium3)Grade 2B861 Gr 2Highstrengthlow alloyedsteelA519 AISI4130B467 UNSC 70600B705 UNSUNS N06625B862 Gr 2UNS C70600B366 UNSUNS N06625B363 GradeWPT2 /WPT2WA234 AISI4130UNS C70600B564 UNSUNS N06625B381 GradeF2ASTM A788 AISI4140API 6A 60K(AISI 4130)A182 F22B171 UNSC 70600B443 UNSUNS N06625B265 Grade 2

NORSOK standard M-630CastingsA216 GradeWCBA352 Grade LCC A352 GradeLCCRev. 3, June. 2003A351 Grade CF8Mor CF3MBarsTubesNOTE 1)NOTE 2)NOTE 3)A269316A890 UNSGrade 4(J92205)A890UNS J93404,UNS J93380A 351CK-3MCuN,CN-3MNA276UNS S 31803A276UNS S 32550UNS S 32750UNS S 32960A789UNS S 31803A789UNS S32550UNS S 32750UNS S 32760A276UNS S 31259UNS N08367UNS N08925UNS N08926A269UNS S 31259UNS N08367UNS N08925UNS N08926B148 UNSC 95800B494Grade CW6MC (UNSN06625)GradeCX2MW(UNSN26022)B446UNS N06625B367 GradeC2B444UNS N06625B338Gr 2Type 235 should be used in piping systems with minimum design temperature above or equal to -15 C and thicknesses less than approx.15 mm.The grades UNS N08367, N08925 and N08926 are considered equivalent to UNS S31254. The grade CN-3 MN is considered equivalent to CK-3MCuN.GOST VT-1-0 is considered equivalent.NORSOK standardPage 6 of 9B348Gr 2ASTM A487 Gr 2BASTM A487Gr 2B( 46 C)

NORSOK standard M-6304.2MDS No.Rev. 3, June. 2003Referenced Standards and Corresponding MDSRev. No.Standard and Grade (Note 1)ProductsCarbon Steel Type 235C01C01C01C01C01C01C022222222A 106 Grade B (1995)API 5L Grade B (1995)A 672 Grade CC60,CC70 (1994)A 234 Grade WPB (1996)A 105 (1995)A 516 Grade 60 (1990)A 216 Grade WCB (1993)Seamless pipesWelded pipesWelded pipesWrought fittingsForgingsPlatesCastingsCarbon Steel Type 235LTC11C11C11C11C11C12222222A 333 Grade 6 (1994)A 671 Grade CC60, CC70 (1994)A 420 Grade WPL 6 (1996)A 350 Grade LF 2 (1996)A 516 Grade 70 (1990)A 352 Grade LCC (1993)Seamless pipesWelded pipesWrought fittingsForgingsPlatesCastingsCarbon Steel Type 360LTC21C21C22222A 694 Grade 52 (1995)A 860 WPHY 52 (1996)API 5L Grade X52 (1995)ForgingsWrought fittingsSeamless pipesFerritic/Austenitic Stainless Steel Type 22Cr DuplexD41D42D43D44D45D46D47D4822222222A 790 UNS S31803 (1995)A 928 UNS S31803 (1994)A 815 UNS S31803 (1996)A 182 Grade F51 (1996)A 240 UNS S31803 (1996)A 890 Grade 4 (UNS J92205) (1994)A 276 UNS S31803 (1996)A 789 UNS S31803 (1994)Seamless pipesWelded pipesWrought stenitic Stainless Steel Type 25Cr DuplexD512D522NORSOK standardA 790 UNS S32550 (1995)A 790 UNS S32750 (1995)A 790 UNS S32760 (1995)A 928 UNS S32550 (1994)Seamless pipesWelded pipesPage 7 of 9

NORSOK standard M-630MDS No.Rev. No.D532D542D552D562D572D581Rev. 3, June. 2003Standard and GradeA 928 UNS S32750 (1994)A 928 UNS S32760 (1994)A 815 UNS S32550 (1996)A 815 UNS S32750 (1996)A 815 UNS S32760 (1996)A 182 UNS S32550 (1996)A 182 Grade F53 (UNS S32750) (1996)A 182 Grade F55 (UNS S32760) (1996)A 240 UNS S32550 (1996)A 240 UNS S32750 (1996)A 240 UNS S32760 (1996)A 890 UNS J93380 (1994)A 890 UNS J93404 (1994)A 276 UNS S32550 (1996)A 276 UNS S32750 (1996)A 276 UNS S32760 (1996)A 789 UNS S32550 (1995)A 789 UNS S32750 (1995)A 789 UNS S32760 (1995)ProductsWrought el 90/10K011B 466 UNS C 70600 (1992)B 467 UNS C 70600 (1988)B 151 UNS C 70600 (1994)B 171 UNS C 70600 (1995)UNS C 70600 (1995)UNS C 70600 (1995)Seaml. pipes & tubesWelded pipesRod & barPlates & sheetsFittingsFlangesAluminium - Bronze Sand CastingsK021B 148 UNS C 9580 (1993)CastingsNickel Alloy Type 625N01N01N01N01N01N01N02N0222222222B 366 UNS N06625 (1996)B 705 UNS N06625 (1995)B 564 UNS N06625 (1996)B 443 UNS N06625 (1993)B 446 UNS N06625 (1993)B 444 UNS N06625 (1995)A 494 Grade CW-6MC (1993)A 494 Grade CX 2MW (1993)Wrought fittingsPipesForgingsPlatesBarsPipes and tubesCastingsPolymers including fibre d Nitrile (HNBR)Fluorocarbon terpolymer (FKM)Fluorocarbon low T terpolymer (FKM GLT)NitrilePEEK (Poly-ether-ether-ketone)P221PTFE (Poly-tetra-fluoro-ethylene)P231PEEK (Poly-ether-ether-ketone) with PTFE addedNORSOK standardGRP pipes and fittingsO-ringO-ringO-ringO-ringBack-up rings and sealinsertsLipseals,back-up ringsand seal insertsSeal insertsPage 8 of 9

NORSOK standard M-630Rev. 3, June. 2003Austenitic Stainless Steel Type 6MoR11R12R13R14R15R16R17R1822222222A 312 UNS S31254 (1995)A 358 UNS S31254 (1995)A 403 UNS S31254 (1996)A 182 Grade F44 (1996)A 240 UNS S31254 (1996)A 351 Grade CK-3McuN (1994)A 276 UNS S31254 (1996)A 269 UNS S 31254 (1996)Seamless pipesWelded pipesWrought fittingsForgingsPlatesCastingsBarsTubesAustenitic Stainless Steel Type 316S01S01S01S01S01S02S022222222A 312 Grade TP 316 (1995)A 358 Grade 316 (1995)A 403 Grade WP 316 (1996)A 182 Grade F 316 (1996)A 240 Grade 316 (1996)A 351 Grade CF8M (1994)A 351 Grade CF3M (1994)Seamless & welded pipesWelded pipesWrought fittingsForgingsPlatesCastingsCastingsTitanium Grade 2T01T01T01T01T01T01T01T0222222222B 861 Grade 2 (1995)B 862 Grade 2 (1995)B 363 Grade WPT2/WPT2W (1995)B 381 Grade F2 (1995)B 265 Grade 2 (1995)B 348 Grade 2 (1995)B 338 Grade 2 (1995)B 367 Grade C2 (1993)Seamless pipesWelded pipesWrought fittingsForgingsPlatesBarsTubesCastingsHigh Strength Low Alloy SteelX011A 519 AISI 4130 (1994)A 234 AISI 4130 (1996)X02X03X04X05X0622111A 788 AISI 4140 (1994)A 487 Grade 2B (1993)API 6A 60K (AISI 4130) (1996)A 182 F22 (1996)A 487 Grade 2B (-46 C) (1993)Seamless pipesWrought CastingsNote 1: The current year of issue of standards referenced is shown for guidance only. The latest year of issue shall be used unlessotherwise specifically agreed.NORSOK standardPage 9 of 9

NORSOK StandardMATERIAL DATA SHEETMDS - C01TYPE OF MATERIAL: Carbon Steel Type 235Rev. 2Page 1 of 1PRODUCTSTANDARDGRADEACCEPT. CLASSSUPPL. REQ.Wrought fittingsWelded pipesASTM A 234API 5LASTM A 672WPBBCC60, CC70Seamless pipesForgingsPlatesASTM A 106ASTM A 105ASTM A 516B60, 70t 19 mm: Class 12t 19 mm: Class 22--1. SCOPEThis MDS specifies the selected options in the referred standard and additionalrequirements which shall be added or supersede the corresponding requirements inthe referred standard.2. MANUFACTURING PROCESSWelded pipes to API 5L: Electric resistance welded pipes are not acceptable.2. HEAT TREATMENTWelded pipes to API 5L: Stress relieving when the nominal thickness t 19 mm.C 0.22 %; Si 0.10 %; Mn 0.50 - 1.35%; S 0.025 %; P 0.030 %;CE C Mn/6 0.04 0.43.Samples for production testing shall realistically reflect the properties in the actualcomponent.3. CHEMICAL COMPOSITION4. TEST SAMPLING5.DIMENSIONAL TOLERANCES6. NON DESTRUCTIVETESTING7. CERTIFICATIONFittings to A 234:Fittings with reference to MSS-SP-75 shall have maximumwall thickness undertolerance of 0.3 mm.Flanges to A 105:Flanges to MSS-SP-44 shall have a maximum wall thicknessunder tolerance of 0.3 mm for the hub at the welding end.Pipes to API 5L:RT of weld seam or RT at ends and US/Eddy Current of theremaining weld.Fittings to A 234:UT is not acceptable as replacement of RT.EN 10 204 Type 3.1B

NORSOK StandardMATERIAL DATA SHEETMDS - C02TYPE OF MATERIAL: Carbon Steel Type 235Rev. 2Page 1 of 1PRODUCTSTANDARDGRADEACCEPT. CLASSSUPPL. REQ.CastingsASTM A 216WCB-S4, S51. SCOPEThis MDS specifies the selected options in the referred standard and additionalrequirements which shall be added or supersede the corresponding requirements inthe referred standard.2. CHEMICAL COMPOSITIONC 0.22 % and CE C Mn/6 0.04 0.43 for castings with butt weld ends.3. EXTENT OF TESTINGOne set of tensile test is required for each melt and heat treatment load.4. TEST SAMPLINGSamples for mechanical testing shall realistically reflect the properties in the actualcomponents.For castings with weight 250 kg and above the test blocks shall be integrally castwith the casting. The test blocks shall be heat treated together with the castings theyrepresents.5. NON DESTRUCTIVETESTINGMagnetic particle testing: Supplementary requirement S4 shall apply to allaccessible surfaces of all castings. The examination shall be carried out after finalmachining.The acceptance criterias shall be ASME VIII, Div.1, Appendix 7.Radiographic testing: Supplementary requirement S5 shall apply to:- Critical areas as per ANSI B16.34 of the pilot cast of each pattern- All butt weld ends of each casting.- Class 1500 psi and above; all critical areas according to ANSI B16.34 of eachcasting.The acceptance criteria shall be to ASME VIII, Div. 1, Appendix 7.6. CERTIFICATIONEN 10 204 Type 3.1B.

NORSOK StandardMATERIAL DATA SHEETMDS - C11TYPE OF MATERIAL: Carbon Steel Type 235LTRev. 2Page 1 of 2PRODUCTSTANDARDGRADEACCEPT. CLASSSUPPL. REQ.Wrought fittingsWelded pipesASTM A 420ASTM A 671WPL 6CC60, CC70Seamless pipesForgingsPlatesASTM A 333ASTM A 350ASTM A 5166LF270t 19 mm: Class 12t 19 mm: Class 22Class 1S2,S4S2, S7S2, S7S7S51. SCOPE2. CHEMICAL COMPOSITION3. IMPACT TESTINGThis MDS specifies the selected options in the referred standard and additionalrequirements which shall be added or supersede the corresponding requirements inthe referred standard.C 0.22 %; Mn 0.50 - 1.35 %; S 0.025 %; P 0.030 %;CE C Mn/6 0.04 0.43.Charpy V-notch testing at - 46 C is required for the thicknesses 6 mm. For flangesapply the thickness at the weld neck. The minimum absorbed energy for full sizespecimens shall be 27 J average and 20 J single. Reduction factors for subsizespecimens shall be: 7.5mm - 5/6 and 5 mm - 2/3.4. EXTENT OF TESTINGFittings to A 420:5. TEST SAMPLINGAll products:6. DIMENSIONALTOLERANCESSupplementary requirement S2 shall apply.Impact testing shall be carried out to the same extent as tensiletesting (S2).Pipes to A 671:Supplementary requirement S2 shall apply to the same extentas tensile testing.Forgings to A 350: One set of tensile and impact testing shall be carried out foreach heat and heat treatment load. A test lot shall not exceed2000 kg for forgings with as forged weight 50 kg, and5000 kg for forgings with as forged weight 50 kg.Samples for production testing shall realistically reflect theproperties in the actual component.Fittings to A 420: Supplementary requirement S2 shall apply.Forgings to A350: Sketches shall be established showing type, size and location oftest samples and extraction of test specimens.Fittings to A 420: Fittings with reference to MSS SP-75 shall have maximum wallthickness under tolerance of 0.3 mm in accordance with standard.Flanges to A 350: Flanges to MSS SP-44 shall have a maximum wall thicknessunder tolerance of 0.3 mm for the hub at the welding end.

NORSOK StandardMATERIAL DATA SHEETMDS - C11TYPE OF MATERIAL: Carbon Steel Type 235LTRev. 2Page 2 of 2PRODUCTSTANDARDGRADEACCEPT. CLASSSUPPL. REQ.Wrought fittingsWelded pipesASTM A 420ASTM A 671WPL 6CC60, CC70Seamless pipesForgingsPlatesASTM A 333ASTM A 350ASTM A 5166LF270t 19 mm: Class 12t 19 mm: Class 22Class 1S2,S4S2, S7S2, S7S7S57. NON DESTRUCTIVEFittings to A 420: Ultrasonic testing is not acceptable as replacement of radiographictesting.TESTINGSupplementary requirement S4, magnetic particle testing, shallapply to 10 % of all fittings (same test lot as defined formechanical testing) for nominal thicknesses 12.7mm and 100 %of all fittings for nominal thicknesses 12.7 mm. The testing shallbe carried out after calibration. The acceptance criteria s

Forgings A105 A350 Grade LF2 A694 Grade F52 A182 Grade F316 A182 Grade F51 A182 UNS S32550, F53 (UNS S32750), F55 (UNS S32760) A182 Grade F44, UNS N08367, UNS N08925, UNS N08926 - UNS C 70600 B564 UNS UNS N06625 B381 Grade F2 ASTM A 788 AISI 4140 API 6A 60K (AISI 4130) A182 F22 Plate A516 Grade 60, 70 A516 Grade 70 A516 Grade 70,

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