INDUSTRIAL - Deutsch Connectors
INDUSTRIALDeutsch Industrial Product CatalogASTEPAHEAD
Deutsch DistributorsAUSTRALIA:BRAZIL:CANADA:CHINA:Electro Power & DataEquipment2 Michaels DriveAlfredton, Victoria 3350AustraliaTel: 61-3-5331-4700www.epde.com.auDeutsch Brazil1761 Silva Jardim Ave.CEP 80250200 CURITIBIAParana, BrazilTel: 55 41 8852 6751Cantwell Cullen & CompanyToronto Office1131 South Service Road WestOakville, Ontario L6L 6K4Tel: 1-905-825-3255Deutsch ConnectorsTrading Co.Rm #1032, 10F Central Plaza381 Huai Hai Zhong RoadShanghai 200020, ChinaTel: 86 21 66082211www.deutschipd-china.comFRANCE:GERMANY & EUROPE:ISRAEL:ITALY:Deutsch CDDZac Sainte Genevieve8 rue Paul Heroult92507 Rueil MalmaisonTel: 33-1-55472550Deutsch Industrial EuropeFraunhoferstrabe 11BMartinsriedGermany, D-82152Tel: 49-89-899157-0Deutsch ElectronicComponents Marketing Ltd31 Hutzot Hayotzer StreetSouthern Industrial ZoneAshkelon, Israel 78 150Tel: 972-8-671-9020Deutsch Italia S.R.L.PPizzale Lugano, 9I-20158 MilanoTel: 00390 2 39321147JAPAN:MEXICO:SINGAPORE:SOUTH AFRICA:Deutsch Japan Limited4-3-28 NishidaoItabashi-ku, Tokyo 175-0045JapanTel: 81-3-5922-1345ATM Sealed ConnectorsS de RL de CV2722-3 BarloventoColonia Residencial VictoriaGuadalajara, Jalisco 44538MexicoTel: 52-33-3623-0450Hellermann Tyton Pte. Ltd.545, Yishun Industrial Park AYishun Ave., 7Singapore, 768741Tel: 65 6852 8585/93www.hellermanntyton.com.sgHellermann Tyton34 Milky Way AvenueLinbro Industrial ParkJohannesburg2065 South AfricaTel: 27-11-879-6620SOUTH KOREA:TAIWAN:UNITED KINGDOM:Nova CorporationB-905, Keumkang Peneterium333-7 Sangdaewon-DongJungwon-gu, Seongnam-SiGyeonggi-do, 462-807South KoreaTel: 82-31-602-2290Deutsch Asian PacificOperationsWeiting Hsin18F-1, N. 606, Jung Yi Road,Sec. 2 Taichung, 408Taiwan, R.O.C.Tel: 886 4 2258 5615Deutsch UKCastleham Industrial Estate2 Stainer RoadSt. Leonards on the SeaEast Sussex, GB TN389RPTel: 441-424-852-722UNITED STATES &CANADA:shLADDble throrieil augAvaLADD Industries4849 Hempstead Station Dr.Kettering, OH 45429Tel: 800-223-1236www.laddinc.comIn d u st
Table of ContentsGeneral InformationAdditional ResourcesAbout DeutschPG 2Modification ListPG 144Deutsch Connector SeriesOverviewPG 8StandardsPG 146Introduction to ConnectorsPG 4GlossaryPG 149Technical SpecificationsPG 6IndexPG 155ProductsAEC SeriesPG 95HD30 & HDP20 SeriesBussing OptionsPG 37IMC SeriesCommon ContactsPG 117Printed Circuit Board ConnectorsPG 79PG 111PG 49Controller Area NetworksPG 43Quick Connect SeriesPG 105Diodes & ResistorsPG 33Single TerminalPG 13DRB SeriesPG 67STRIKE SeriesPG 99DRC SeriesPG 61ToolingDT FamilyPG 17WT SeriesHD10 SeriesPG 73PG 131PG 91
About DeutschAbout DeutschDeutsch takes pride in the development of reliable products for use in harsh environment conditions. Since its creation in1938, Deutsch Corporation’s innovative solutions have contributed greatly to the success of major equipment programs.Deutsch has always been a leader in product innovations. A few of the earliest Deutsch firsts include:1955- Environment resistant “miniature” connector1956- Push-pull quick disconnect coupling system1957- Injection molding of neoprene inserts1959- Insertable/removable crimp type contacts1959- Hermetically sealed single compression glass insert1960- Cold headed contacts1961- Size 22, subminiature closed entry socket contact1970- Liquid molding of silicone1972- Individual contact release retention system for size22 contacts1984- Composite cylindrical connector shellsDeutsch Industrial was founded in 1969 to serve the industrial and heavy duty markets with a wide variety of electricalconnectors. Deutsch is a key player in building connector systems and components for high performance machinery suchas off-road equipment, tractors and agricultural machinery, the heavy duty truck market, and several types of recreationalequipment such as boats, motorcycles, and RVs.In the1960’s Deutsch was a pioneer in quality control,and it still holds true today with Deutsch taking all thenecessary steps to assure that each of its products consistently meet or exceed customer expectations. Workingin close collaboration with its customers’ research anddevelopment departments, Deutsch provides solutionsfor many technological challenges.Circling the globe, from California to Tennessee, fromFrance and the United Kingdom to Spain and Italy, fromIndia to China, Deutsch is here for its customers. This vitallink between Deutsch and its customer base is essential indeveloping tomorrow’s connecting technology.2ASTEPAHEAD
Features & BenefitsFeatures & BenefitsDeutsch connectors are ideal where dust, dirt, moisture, salt spray, and vibration can contaminate or damage electrical connections. Deutsch Features Deutsch Benefits Common contacts- a small number of contactsterminates multiple Deutsch connectors. Easy to use Maximum current rating- majority of the contactsdo not require a derating curve to determineproper application. Minimized warranty claims Added customer value Lower tooling costsCommon tooling- hand crimp tools, automatedor semi-automated tooling are available for solidor stamped & formed contacts. Minimized electrical failures Eliminate mismating Environmental seal- will handle extreme applications. Reduced assembly time Gas tight crimp terminations- when properlycrimped, provide a gas tight crimp which ishighly resistant to increases in resistance as aresult of temperature and oxidation. Simplified field service Decreased down time Reduced repair time Increased product confidence Reduced repair expense Lower inventory cost Increased reliability High performance molded shells- impact resistantand fire retardant. Redundant silicone seals- many connectorsfeature integral components that reduce wiretermination assembly time and cost. Hand insertable/removable contacts- no specialcontact insertion tools and simplified service. Keying options- prevents mismating in multipleconnector applications. No contact retention “tangs.” Extended wire sealing ranges.3ASTEPAHEAD
Introduction to ConnectorsIntroduction toConnectorsDeutsch Industrial has been providing high-quality environmentally sealed electrical connectors for harsh environmentsfor more than 40 years. Developed with simplicity of design and ease of use in mind, Deutsch connectors offer a varietyof innovative solutions to suit any application. Whether it’s for a new application or a retrofit, using a Deutsch connectorprovides simplified design and wiring, fewer warranty claims, and easy field repairs.Deutsch’s rugged all-metal bodies and corrosion resistantthermoplastic shells are manufactured from high quality materials selected for their ability to withstand yearsof environmental exposure. Deutsch connectors areavailable in rectangular and cylindrical body shapes andfeature: Rugged, durable housingoptions include metal andthermoplasticWide operating temperature rangeSecure locking mechanismsPositive contact retention systemBecause Deutsch connectors are designed to mate securely with minimal force, assembly time is reduced andfield service is easy. The high-performance molded shellsare shock and vibration resistant, and field proven forlong service life.Deutsch silicone seals and grommets fit tightly around thewire insulation and at the connector interface to provideredundant barriers to contamination. In order to create areliable environmental seal and ensure continuity of flow,Deutsch seals:Silicone seal at connectorinterface preventscontamination Are resistant to most common industrial andengine fluids Retain their flexibility across a wide temperaturerange Never require potting or dielectric greaseWith integrated seals that are designed to work with multiplewire gauges, Deutsch connectors simplify design and inventory management, and provide exceptional performance incritical environments.4ASTEPAHEAD
Introduction to ConnectorsThe Deutsch Industrial Common Contact System is aunique system of interchangeable and intermateablecontacts that can be used in many Deustch Industrialconnectors. Contacts are available in solid or stamped& formed styles, with plating options including gold,nickel, and tin. Easy-to-use indent crimpers create a gastight crimp that is resistant to oxidation. This high-qualitycrimp allows Deutsch contacts to provide reliable, lowresistance power and data transmission.Cross section of stamped &formed and solid gas tightcontact crimpsWith the wide variety of Deutsch connectors available, it is the consistency of design among the connector series thatstreamlines production and field service. Deutsch connectors share several common elements that simplify assembly: Integral wire seals and grommetsClearly marked contact positionsCommon contacts and toolingIndexed connector bodies to prevent mis-matingSince most Deutsch series use the same processes, contacts, and tooling, time spent training is reduced and production isstreamlined and simplified. This consistency in production creates a higher quality end product with less down time andfewer warranty claims.No matter the environment, Deutsch Industrial connectors provide the innovative solutions demanded by harsh conditions.Deutsch Industrial’s dedication to quality and innovation has created a unique system of easy-to-use connectors to simplifyyour processes from start to finish.Deutsch FeaturesCommon ContactsCommon ToolingCommon ProcessDeutsch Connectors Feature: Air tight crimp termination High performance molded shellsAssembly Features Redundant silicone sealsPlug & play“Blind” matingKeying options Hand insertable/removable contacts5ASTEPAHEAD
Technical SpecifiSpe cationsTechnical Specifications Performance SpecificationsDeutsch Industrial takes great pride in designing and manufacturing superior environmentally sealed electrical connectors.Deutsch electrical connectors will stand up to the harsh environmental challenges that are common to industrial marketsthat require advanced performance. Deutsch can only warrant electrical performance when proper parts, procedures, andtooling are used.TemperatureOperating at temperatures from -55 C to 125 Ccontinuous at rated current. DTMH Series and Quick Connect Series: -55 C to 150 C IMC Series and WT Series: -55 C to 175 CDurabilityNo electrical or mechanical defects after 100 cycles ofengagement and disengagement.VibrationNo unlocking or unmating and exhibits no mechanicalor physical damage after sinusoidal vibration levels of20 G’s at 10 to 2000 Hz in each of the three mutuallyperpendicular planes. No electrical discontinuities longerthan 1 microsecond.Physical ShockNo unlocking, unmating, or other unsatisfactoryresult during or after 50 G’s in each of three mutuallyperpendicular planes. No electrical discontinuitieslonger than 1 microsecond. MIL-STD 202, Method 213,Condition “C”.Fluid ResistanceConnectors show no damage when exposed to mostfluids used in industrial applications.Insulation Resistance1000 megohms minimum at 25 C.Moisture ResistanceProperly wired and mated connections will withstandimmersion under three feet of water without loss ofelectronic qualities or leakage. WT Series withstands immersion under four feet ofwater IMC & Quick Connect Series: IP68 Moisture resistance does not apply to DTMN SeriesDielectric Withstanding VoltageCurrent leakage less than 2 milliamps at 1500 VAC.Thermal CycleNo cracking, chipping or leaking after 20 test cycles from-55 C to 125 C.Voltage (IMC & Quick Connect Series only)Up to 1000 VAC (rms)6ASTEPAHEAD
Technical Specifications Material SpecificationsAEC SeriesGrommet: Silicone rubberJackscrew: SteelPlug Threaded Inserts: SteelShell: ThermoplasticHDP20 SeriesGrommet: Silicone rubberInsert Retainer: ThermoplasticPlug Coupling Ring: ThermoplasticShell: ThermoplasticContactsPin & Socket: Copper alloyFinish: Nickel platingOptional: Gold platingHD30 SeriesGrommet: Silicone rubberInsert Retainer: ThermoplasticPlug Coupling Ring: AluminumShell: AluminumDRB SeriesFlange Body: ThermoplasticFlange Clip: SteelGrommet: Silicone rubberJackscrew: SteelReceptacle Threaded Inserts: SteelShell: ThermoplasticWedgelocks: ThermoplasticIMC SeriesFlange Seal: NitrileInsert Retainer: Ultem O-ring Seal: NitrilePlug Coupling Ring: Ultem Shell: Ultem Quick Connect SeriesGrommet: Silicone rubberInsert Retainer: Ultem O-ring Seal: VitonShell: Ultem DRC SeriesGrommet: Silicone rubberInsert Retainer: ThermoplasticJackscrew: SteelReceptacle Threaded Inserts: Steel/BrassShell: ThermoplasticSTRIKE SeriesFlange Seal: Silicone rubberPlug Grommet: Silicone rubberReceptacle Threaded Inserts: BrassShell: PlasticWedgelocks: PlasticDT Family (DT, DTM, DTMH, DTP, DTV)Grommet: Silicone rubberInsert Retainer: ThermoplasticReceptacle Interfacial Seal: Silicone rubberShell: ThermoplasticWedgelocks: ThermoplasticWT SeriesGrommet: Silicone rubberShell: Anodized aluminum or compositeDTHD SeriesGrommet: Silicone rubberShell: ThermoplasticHD10 SeriesGrommet: Silicone rubberInsert Retainer: ThermoplasticReceptacle Interfacial Seal: Silicone rubberShell: Thermoplastic7ASTEPAHEAD
Deutsch Connector Series OverviewConnector OverviewAll Deutsch connectors are designed for harsh environments where dust, dirt, moisture, and vibration can damage electricalconnections. Deutsch Industrial offers a comprehensive product line that features connector options to meet a myriad ofdesign requirements. Cavity arrangements are available from 1 to 128 cavities, and wire gauges from 26 AWG up to 4AWG. Deutsch connectors offer different shapes, latching mechanisms, mounting styles, and materials to meet diverseapplication requirements and all Deutsch product lines offer accessories to further expand the series flexibility. AEC SeriesKey Features: Accepts contact size 16 (13 amps) 14-20 AWG 40 cavity arrangement In-line or PCB mount Square thermoplastic housing Jackscrew for mating DRB SeriesKey Features: Accepts contact sizes 4 (100 amps), 8 (60amps), 12 (25 amps), 16 (13 amps), and 20(7.5 amps) 6-22 AWG 48, 60, 102, and 128 cavity arrangements Flange mount Rectangular, thermoplastic housing Jackscrew for mating Wedgelocks assure contact alignment andretention DRC SeriesKey Features: Accepts contact sizes 16 (13 amps) and 20(7.5 amps) 14-22 AWG 24, 38, 40, 50, 60, 64, 70, and 80 cavity arrangements In-line, flange, or PCB mount Rectangular, thermoplastic housing Jackscrew for mating8ASTEPAHEAD
Deutsch Connector Series Overview DTHD SeriesKey Features: Accepts contact sizes 4 (100 amps), 8 (60amps), and 12 (25 amps) 6-14 AWG 1 cavity arrangement In-line or flange mount Circular, thermoplastic housing Integrated latch for mating DT SeriesKey Features: Accepts contact size 16 (13 amps) 14-20 AWG 2, 3, 4, 6, 8, and 12 cavity arrangements In-line, flange, or PCB mount Rectangular, thermoplastic housing Integrated latch for mating Wedgelocks assure contact alignment andretention DTM SeriesKey Features: Accepts contact size 20 (7.5 amps) 16-22 AWG 2, 3, 4, 6, 8, and 12 cavity arrangements In-line, flange, or PCB mount Rectangular, thermoplastic housing Integrated latch for mating Wedgelocks assure contact alignment andretention DTP SeriesKey Features: Accepts contact size 12 (25 amps) 10-14 AWG 2 and 4 cavity arrangements In-line, flange, or PCB mount Rectangular, thermoplastic housing Integrated latch for mating Wedgelocks assure contact alignment andretention9ASTEPAHEAD
Deutsch Connector Series Overview DTV SeriesKey Features: Accepts contact size 16 (13 amps) 14-20 AWG 18 cavity arrangement Flange mount Rectangular, thermoplastic housing Integrated latch for mating Wedgelocks assure contact alignment andretention HD10 SeriesKey Features: Accepts contact sizes 4 (100 amps), 12 (25amps), and 16 (13 amps) 6-20 AWG 3, 4, 5, 6, and 9 cavity arrangements In-line, flange, or PCB mount Circular, thermoplastic housing Coupling ring for mating HD30 SeriesKey Features: Accepts contact sizes 4 (100 amps), 8 (60amps), 12 (25 amps), 16 (13 amps), and 20(7.5 amps) 6-22 AWG 2, 6, 7, 8, 9, 14, 16, 18, 19, 20, 21, 23, 29,31, 33, 35, and 47 cavity arrangements In-line or flange mount Circular, aluminum housing Coupling ring for mating HDP20 SeriesKey Features: Accepts contact sizes 4 (100 amps), 8 (60amps), 12 (25 amps), 16 (13 amps), and 20(7.5 amps) 4-22 AWG 2, 6, 7, 8, 9, 14, 16, 18, 19, 20, 21, 23, 29,31, 33, 35, and 47 cavity arrangements In-line or flange mount Circular, thermoplastic housing Coupling ring for mating10ASTEPAHEAD
Deutsch Connector Series Overview IMC SeriesKey Features: Accepts contact sizes 16 (13 amps), 20 (7.5amps), and 22 (5 amps) 16-26 AWG 2, 3, 4, 5, 7, and 12 cavity arrangements In-line or flange mount Circular, Ultem housing Coupling ring for mating Quick Connect SeriesKey Features: Accepts contact sizes 16 (13 amps), 20 (7.5amps), and 22 (5 amps) 16-26 AWG 2, 7, and 12 cavity arrangements In-line or flange mount Circular, Ultem housing Push button mechanism for mating STRIKE SeriesKey Features: Accepts contact sizes 12 (25 amps), 16 (13amps), and 20 (7.5 amps) 12-20 AWG 18, 32, 36, 50, and 64 cavity arrangements In-line, flange, or PCB mount Square, thermoplastic housing Lever for mating TPAs assure contact alignment and retention WT SeriesKey Features: Accepts contact sizes 4 (100 amps) and 16(13 amps) 6, 16-20 AWG 3, 16, and 31 cavity arrangements In-line or flange mount Circular, anodized aluminum or compositehousing Coupling ring for mating11ASTEPAHEAD
Single TerminalContentsDTHD Series OverviewPG 14DTHD Part Numbering SystemPG 14DTHD DimensionsPG 14DTHD Special ModificationsPG 15DTHD AccessoriesPG 15Jiffy Splice OverviewPG 16Jiffy Splice DimensionsPG 16Jiffy Splice How To InstructionsPG 1613
Single Terminal SolutionsSingle Terminal OverviewDeutsch offers two different solutions for applications that require heavy duty single terminal connections. With the DTHDSeries and the Jiffy Splices, Deutsch provides environmentally sealed field-serviceable connections for the full range of wiregauges covered by the Deutsch Common Contact System. The DTHD connectors are heavy duty power terminations for inline and mounted applications. Jiffy Splices are lightweight in-line splices for quick connections. Both options provide easyinstallation and service with standard Deutsch tools and contacts. DTHD Series OverviewDTHD connectors are single terminal connectors forheavy duty applications. Easy to install, environmentallysealed and compact in size, they are a simple, fieldserviceable alternative to a splice. DTHD connectors areavailable in three sizes, carry 25 to 100 amps, and can bemounted or used in-line. DTHD Series Part Numbering SystemDTHD 06 - 1 - 4 S - XXXXSpecial ModificationsSeries PrefixContact Style04 Receptacle06 PlugP Pin (Receptacle only)S Socket (Plug only)Single TerminalContact Size4 Size 48 Size 812 Size 12 DTHD Series DimensionsFBCEADTHD PlugContactOverall Length Overall HeightSizeABDDTHD ReceptacleOverall Width Overall Length Overall Height Overall WidthCDEF121.498 (38.05).771 (19.58).570 (14.48)2.068 (52.53).850 (21.59).710 (18.08)81.498 (38.05).861 (21.87).660 (16.76)2.068 (52.53).940 (23.88).800 (20.32)41.498 (38.05)1.076 (27.33).875 (22.23)2.068 (52.53)1.170 (29.72)1.045 (26.54)Dimensions are for reference only.14ASTEPAHEAD
Single Terminal SolutionsSpecial ModificationsThe DTHD Series connectors offer modifications to enhance the design flexibility and meet application specific needs. Options include end caps and flanges. E003 Modification L013 and L009 ModificationThe E003 is an end cap modification. The end cap is aprotective cap that is sonically welded to the rear of theconnector to provide extra assurance.The L013 and L009 are sealed flange modifications. TheL013 offers outside mounting and the L009 offers insidemounting.L009L013AccessoriesThere is a full line of mounting clips available for use with the DTHD Series. The mounting clips offer straight or side
Deutsch Distributors AUSTRALIA: Electro Power & Data Equipment 2 Michaels Drive Alfredton, Victoria 3350 Australia Tel: 61-3-5331-4700 www.epde.com.au
SSMA Connectors End Launch Connectors 2.40 mm Connectors Adapters 2.92 mm Connectors TNC Connectors Super SMA Connectors N Series Connectors 54 End Launch Connectors Dimensions End Launch Connector Dimensions Field Replaceable .375" Square Flange Connectors are Available in Male or Female Configurations. Standard Profile Connectors Low .
SSMA Connectors End Launch Connectors 2.40 mm Connectors Adapters 2.92 mm Connectors TNC Connectors Super SMA Connectors N Series Connectors 54 End Launch Connectors Dimensions End Launch Connector Dimensions Field Replaceable .375" Square Flange Connectors are Available in Male or Female Configurations. Standard Profile Connectors Low .
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