LM6000 60 Hz Grey Book 2008 Rev 2
LM6000-50/60 HZGas Turbine Generator SetProduct SpecificationGE Energy1333 West Loop SouthHouston, TX 77027Telephone: 713-803-0900THIS PRODUCT MANUAL IS SUBMITTED WITH THE UNDERSTANDING THAT THE INFORMATION CONTAINED HEREIN WILL BE KEPTCONFIDENTIAL AND NOT DISCLOSED TO OTHERS OR DUPLCIATED WITHOUT THE PRIOR CONSENT OF GE ENERGY DATA AND SPECIFICATIONSMAY BE UPDATED FROM TIME TO TIME WITHOUT NOTICE. DATE OF ISSUE-6/2008
Table of ContentsTabIntroductionLM6000 Introduction1Data Sheet2Codes and Standards3Typical Performance Specifications4Typical Performance Curves5Technical DataPerformanceDescription of EquipmentMajor Equipment6System Descriptions – Major Equipment7Optional Equipment8Mechanical Outlines9Generator, Exciter and Voltage Regulator10One-Line Diagram11Control System Description12Equipment and Services by Buyer13Reference Specifications14Maintenance, Special Tools and Spare Parts15LM6000 - 60Hz Classic 6/2008TABLE OF CONTENTSIndex I
TabServicesCustomer Drawings16Extended Scope Equipment and Services17Training18Aftermarket Services19LM6000 - 60 Hz Classic 6/2008Page 2 of 156
1.1.1LM6000 IntroductionEquipment CapabilitiesGE is pleased to offer the LM6000 Aeroderivative Package. With the ability to deliver over49 MW on a gross electrical basis, the LM6000 maintains the proven reliable technology withmodern design enhancements to improve maintainability and reliability. Additional benefitsof the LM60000 Package are the lower overall installed cost, shorten installation time,reduced customer interfaces and enhanced safety.The Package features the GE LM6000 gas turbine and a matching electric generator. It isdesigned for simple-cycle, combined-cycle, and cogeneration installations. The LM6000 isbuilt with rugged components for base-load utility service. It can also start and stop easily for“peaking” or “dispatched” applications. Additionally, quick dispatchability is available insimple-cycle applications with the 10-minute fast start feature.Package Type (60 Hz)LM6000 PC SPRINT – Natural Gasand Water InjectionLM6000 PC – Natural Gas and WaterInjectionLM6000 PC – Natural Gas and ,5118,98043,8547,8798,312Conditions: Power at generator terminalsNOx 25 ppm (SAC-Water)59º F / 15 ºC, 60% RH13.8kV, 0.85 pfLosses: 0”/0” H2O Inlet/ExhaustFuel: Spec Gas (19,000 Btu / Lb, LHr) at 77º / 25ºCVIGV option included1.1.2 Engine HeritageThe LM6000 gas turbine is derived from the GE commercial CF6-80C2 aircraft engine. Thisengine first entered aircraft service in 1985 and is used extensively in wide-body commercialairliners. More than 2000 “80C2” engines are either on order or in use today.1.1.3 Simple DesignThe LM6000 package is offered in a 50 Hz and 60 Hz design. This document covers the 60Hz design.The LM6000 is a 2-shaft gas turbine engine equipped with a low-pressure compressor, highpressure compressor, combustor, high-pressure turbine, and low-pressure turbine.LM6000 - 60 Hz Classic 6/2008Page 3 of 156
1.1.4 Emissions ControlThe table below shows the emission levels for each configuration at 15% O2 dry.FuelCombustorDiluentPowerAugmentationNOx LevelLM6000 SAC, 60 HzGas, Liquid orDual FuelSingle Annular(SAC)WaterNone25 ppm gas/42 ppm liquidLM6000 DLE, 60 HzGasDry Low Emissions(DLE)NoneNone15 ppmProduct OfferingsLM6000 Emissions Abatement Configurations1.1.5 Output EnhancementsVarious options are available to improve the typical OUTPUT-MW profile of the LM6000gas turbine. To improve high ambient temperature performance, either evaporative cooling orcoils for mechanical chilling are available. GE Energy will work with the customer todetermine the applicability of of these enhancements to their particular case.1.1.6 High Availability and ReliabilityThe LM6000 gas turbine generator set has a proven record of high availability and reliability.With more than 700 units installed since 1992, the LM6000 gas turbine generator set leads theindustry in reliability greater than 99.7%* and availability above 98.6%*. Each gas turbine isfactory tested to full speed and full load for performance and mechanical integrity. Everypackage is static tested to check each system of the package. Refer to section 1.2.1 for statictesting summary.Leveraging aircraft experience and design, the aeroderivative design approach incorporatesfeatures such as split castings, modular construction, individual replacement of internal andexternal parts, and GE’s “lease pool” engine program. The extensive use of high qualitycomponents common with its parent aircraft engine validates engine reliability and offersreduced parts cost.Various inspections and hot section repairs can be performed on the gas turbine at site withinthe turbine enclosure. The “Hot Section”,HPT and combustor, can be removed/replaced in thefield within seventy-two hours allowing for greater availability during planned maintenance.Greater availability is achieved by the on-condition maintenance program, which inspects andrepairs only as necessary to desired operational condition.* 50th percentile of 233 units reporting into ORAP as of July 2007.LM6000 - 60 Hz Classic 6/2008Page 4 of 156
1.1.7 Simple CycleSimple cycle aeroderivative gas turbines are typically used to support the grid by providingquick start (10 minutes to full power) and load following capability. High part-powerefficiency, as shown in Figure 1.1, enhances load following and improves system-operatingeconomics.39%Efficiency, 65%70%75%80%85%90%95%100%% of BaseloadBasis of Performance: Amb 59ºF RH of 60% with 0” H20 inlet/exhaust losses at 0 ft. ASL, Fuel natural Gas (19,000 Btu / Lb),60Hz, 13.8 kV, 0.85pf. Not for guarantee.NOx Water, Steam and DLE are to 25 PPMVD Nox at 15% 02Figure 1.1: Part Power Efficiency1.2Factory and Service CapabilitiesA full range of services are available for the LM6000:1.2.1 Factory Static TestingThe standard factory test for the package is a 400-point static test to confirm: Temperature element output and wiring Transmitter range, output and wiring Solenoid operation Control valve torque motor, excitation and return signal Fire system continuity and device actuationLM6000 - 60 Hz Classic 6/2008Page 5 of 156
System cleanlinessControl system software loading and validation1.2.2 Factory String TestingAvailable as a factory option. Reference section 8.2.28 for more details on String Testing.1.2.3 Drawings and Service ManualsDrawings are supplied which allow a buyer to design foundations for the package and offbase auxiliary modules, make station layouts, order long lead buyer-supplied equipment andprepare an installation bid package or plan. The Operation and Maintenance Manuals areprovided in CD form in the English language, using standard (U.S.) customary engineeringunits. The manuals include basic concepts in operating the power generating equipment,guides to troubleshooting, equipment schematics, and general arrangement and flow andinstrument diagrams.The copies of the Installation and Commissioning (I&C) manuals will also be provided.1.2.4 Recommended Spare PartsSupplied with the Operation and Maintenance Manual are lists of the recommended spareparts for the turbine, generator, exciter, unit controls and off-base accessories. Additionally,specialists are available to assist you with your parts planning and ordering activities.1.2.5 Installation and Start-Up ServicesField service consultation for installation and startup is available as an option with the basicunit. This extended service can be supplemented with the full range of in-house productsupport services available with various GE divisions and GE Energy in Houston, includingsupervisory services for field assembly of the major equipment components, commissioningand initial operation. Refer to Section 17 for details. (do a find and replace where appropriatefor “See Section” to Refer to)1.2.6 Operation and Maintenance TrainingThe basic scope includes a Gas Turbine Familiarization Course in Cincinnati, Ohio and anOperator’s Training Course at the GE Energy Jacintoport facility. These courses includebasic concepts of an aeroderivative gas turbine generator set plus the normal operatingguidelines and maintenance practices. Additional training courses are available (i.e., forcontrols) at other GE Training Centers.The training material is also available for purchase in CD format for reference.LM6000 - 60 Hz Classic 6/2008Page 6 of 156
1.2.7 Field Verification of PerformanceGE Energy will assist with field performance testing to demonstrate that the generatorelectrical output and heat rate achieve guaranteed levels.1.2.8 SummaryIn summary, the LM6000 is unique to the power generation industry. As the most trusted andreliable gas turbines in the world, we recommend the LM6000 as a standard 40-50 MWbuilding block for utility and industrial applications.LM6000 - 60 Hz Classic 6/2008Page 7 of 156
2.Data SheetsThis section provides additional data for a typical LM6000 gas turbine generator package (60Hz), including: auxiliary power loads, optional auxiliary power loads, and shippingdimensions and weights.2.1LM6000 Auxiliary Power Loads (60 Hz)Normal Operating LoadStandard Electric LoadsTurbine Vent FansGenerator Vent FansHydraulic Start PumpGenerator Aux. L.O. PumpGenerator Jacking Oil PumpGas Turbine Lube Oil HeaterGenerator L.O. HeaterHyd. Starter L.O. HeaterGenerator Space HeaterTurbine Air/Oil SeparatorLighting & Low VoltageDistribution SystemWater Wash Supply PumpHydraulic Starter Oil HeatExchanger FanTurbine Water Wash TankHeatersTotal (kW)LM6000 - 60 Hz Classic 6/2008Required for Black StartQty2211112111AuxRating125 hp100 hp200 hp7.5 hp15 hp3 kW4 kW3 kW4 kW1 hpTotal Qty1101000001KW937505.6000000.75Total Qty1111112111kW93751495.611.238340.751145 kVA2 hp11451.51045013 hp12.212.229 kW2022220397Page 8 of 156
2.2Optional LM6000 Auxiliary Power LoadsOptional Electrical LoadsAuxiliary Skid Vent FansLiquid Fuel PumpWater Inj. Pump - Gas FuelWater Inj. Pump - LiquidFuelEvap Cooler Recirc. PumpsAuxiliary Skid HeaterFuel Pump Skid Vent FansGen. Vent Fans - TEWACControl House A/CSprint Skid PumpLiquid Fuel Pump SkidHeaterTurbine Enclosure HeatersTurbine Enclosure HeatersGenerator Enclosure HeatersGenerator Enclosure HeatersLM6000 - 60 Hz Classic 6/2008Qty222hp110075221222112553 kW1254.1 kW10122223 kW5 kW10 kW5 kW10 kWNormal Operating LoadTotal QtykW21.5174.6155.912Required for Black StartTotal 3.27.4631.518.68.27.5100003551010122223551010Page 9 of 156
2.3Preliminary Shipping Dimensions and Weightsfor One (1) LM6000 Gas Turbine Generator UnitGROSS WEIGHT LENGTHDescriptionlbskgincmTurbine Base 120,000 54,432.0 371.00 942.3Shear Lugs1,020462.745.00 114.3H-Frame2,085945.8174.00 442.0Ruffneckheaters1,050476.367.00 170.2CDP Purge1,185537.580.00 203.2VBVExpansionJoint695315.390.00 228.6ExhaustFlashing725328.962.00 157.5MechanicalShiploose2,785 1,263.3 170.00 431.8AlignmentTool530240.4104.00 264.2Turbine LiftFixture1,410639.6128.00 325.1LM6000GeneratorBase68,000 30,844.8 337.00 856.0BrushGenerator176,000 79,833.6 301.00 764.5GeneratorLube OilPiping1,420644.1212.00 538.5Run downtanks1,455660.0106.00 269.2Generatortransitionthroat1,800816.5125.00 317.5Generatorexhaust hood 9,070 4,114.2 174.00 442.0ElectricalShiploose1,105501.296.00 243.8LucasCoupling1,445655.5120.00 304.8Roof SkidTransition44,000 19,958.4 470.00 1193.8Raincap1,320598.882.00 208.3Raincap1,320598.882.00 208.3VentilationSilencer3,100 1,406.2 80.00 203.2LM6000 - 60 Hz Classic 6/2008WIDTHincm171.00 434.325.0063.535.0088.9HEIGHTincm178.00 452.1217.0043.1836.0091.44VOLUMEft3m36535.0 65.955.9580.00203.2131.00332.74485.213.74Page 10 of 156
2.3Preliminary Shipping Dimensions and Weightsfor One (1) LM6000 Gas Turbine Generator Unit (Cont.)DescriptionVentilationSilencerVBV DuctVBV SilencerVBV HoodRoof SkidTransitionGeneratorFan Exp JpintDemisterPlenumLH CoilModuleRH CoilModuleWalkways &HandrailsCoil ModulePartsSupportStructure &LadderPre-FilterDoors (16)Pre-FilterDoors (16)Nuts & BoltsShiploosePaint (1-5gal)Flex cidCO2 Cover &RackCO2 BottlesBUS RelaystationGROSS 00185.434.0086.36212.66.02450204.151.00 129.5 51.00720326.636.0091.436.0024,400 11,067.8 394.00 1000.8 .4636.155.54960.11.021.57140.4443,500 19,731.6 400.00 1016.0 153.00388.6149.00378.465277.1149.4243,500 19,731.6 400.00 1016.0 0058.4235.565.89.90.160.2885,000 38,556.0 564.00 1432.6 8.472.00182.936.0091.436.0091.4454.01.53LM6000 - 60 Hz Classic 6/2008Page 11 of 156
2.3Preliminary Shipping Dimensions and Weightsfor One (1) LM6000 Gas Turbine Generator Unit (Cont.)GROSS WEIGHT LENGTHDescriptionlbskgincmLift pins7,260 3,293.1 114.00 289.6Air Filterspreader bar4,650 2,109.2 440.00 1117.6Main UnitSpreader bar 1,800816.5211.00 535.9Generatorspreader bar1,400635.0133.00 337.8Slings &Shackles10,000 4,536.0 139.00 353.1AdditionalCable (3rolls)3,000 1,360.8 72.00 182.9Vent(Antiicing system) 15,600 7,076.2 158.00 401.3Vent(Antiicing system) 15,600 7,076.2 158.00 401.3Ladders1,250567.0339.00 861.1Platforms8,325 3,776.2 202.00 513.1Nuts & BoltsShiploose670303.961.00 154.9High PressureDemin isc Parts forwater system5022.748.00 121.9Relay Panels 900.00408.272.00 182.9Switch Board 750.00340.272.00 182.9Switch Gear 5,000.0 2,268.0 77.00 195.6Switch Gear 18360.0 8,328.1 181.00 459.7SwitchgearAccessories 1,250.0 567.088.00 223.5SwitchgearAccessories 1,350.0 612.4110.00 279.4SwitchgearAccessories 850.00385.694.00 238.8SwitchgearAccessories 290.00131.560.00 152.4LM6000 - 60 Hz Classic 6/2008WIDTHincm78.00 18.30.52Page 12 of 156
2.3Preliminary Shipping Dimensions and Weightsfor One (1) LM6000 Gas Turbine Generator Unit (Cont.)GROSS WEIGHT LENGTHDescriptionlbskgincmSwitchgearAccessories 475.00215.596.00 243.8SwitchgearAccessories 1,600.0 725.8125.00 03.30.09Note: Some equipment listed in this table may not be applicable to specific projects.LM6000 - 60 Hz Classic 6/2008Page 13 of 156
3.3.1Codes and StandardsCodes and Standards for Gas Turbine GeneratorsGE Energy considers the applicable sections of the following US and ISO Codes andStandards to be the most relevant standards for gas turbine equipment. Our designs andprocedures are generally compliant with applicable sections of the following:ANSI A58.1Minimum Design Loads for Buildings and Other StructuresANSI B1.1Unified Inch Screw ThreadsANSI B1.20.1Pipe ThreadsANSI B16.5Steel Pipe Flanges and Flanged FittingsANSI B16.9Factory-Made Wrought Steel Butt Welding FittingsANSI B16.21Non-Metallic Flat Gaskets for Pipe Flanges. (Spiral-wound gasketsper API 601 may be used, particularly in turbine compartmentpiping)ANSI B31.1Pressure Piping and Gas Turbine Piping Systems ComplyANSI B133.2Basic Gas TurbineANSI B133.3Gas Turbine Auxiliary Equipment.ANSI B133.4Gas Turbine Controls and Protection SystemsANSI B133.5Gas Turbine Electrical EquipmentANSI B133.8Gas Turbine Installation Sound EmissionsANSI/NAFPA 12Carbon Dioxide Extinguishing SystemsANSI/NFPA 70National Electrical CodeANSI C31.1Relays Associated with Electric Power ApparatusLM6000 - 60 Hz Classic 6/2008Page 14 of 156
3.1Codes and Standards for Gas Turbine Generators (Cont)ANSI IEEE C37.2Electrical Power System Device Function NumbersANSI C37.90a/IEEE-472ANSI C50.10Guide for Surge Withstand Capability (SWC) TestsGeneral Requirements for Synchronous MachinesANSI C50.14Requirements for Combustion Gas Turbine Driven CylindricalRotor Synchronous GeneratorsANSI C57.94American Standard, Guide for Installation and Maintenance of DryType TransformersANSI C83.16RelaysANSI/IEEE 100IEEE Standard Dictionary of Electrical and Electronic TermsANSI/NEMA MG1Motors and GeneratorsANSI/NEMA MG2Safety Standard for Construction and Guide for Selection,Installation and Use of Electric Motor and GeneratorsANSI S1.2Method for the Physical Measurement of SoundANSI S1.4Specification for Sound Level MetersANSI S1.13Method for the Measurement of Sound Pressure LevelsANSI S6.1/SAE/J184AQualifying a Sound Data Acquisition SystemAGMA 421Standard Practice for High Speed Helical and Herringbone GearUnitsIBC 2000International Building CodeIEEE Std 421IEEE Standard Criteria and Definitions for Excitation Systems forSynchronous MachinesEIA RS-232Interface between Data Terminal Equipment and DataCommunication Equipment Employing Serial Binary InterchangeLM6000 - 60 Hz Classic 6/2008Page 15 of 156
Note: ATEX and CE Codes and Standards are applied when required.EN 61010-1 Safety Requirements for Electrical Equipment for Measurement, Control, andLaboratory Use, Part 1: General RequirementsCAN/CSA 22.2 No. 1010.1-92 Safety Requirements for Electrical Equipment forMeasurement, Control, and Laboratory Use, Part 1: General RequirementsANSI/ISA S82.02.01 1999 Safety Standard for Electrical and Electronic Test, Measuring,Controlling, and Related Equipment – General RequirementsUL 796 Printed Circuit BoardsANSI IPC GuidelinesANSI IPC/EIA GuidelinesEN 55081-2 General Emission StandardEN 50082-2 Generic Immunity Industrial EnvironmentEN 55011 Radiated and Conducted EmissionsIEC 61000-4-2 Electrostatic Discharge SusceptibilityIEC 61000-4-3 Radiated RF ImmunityIEC 61000-4-4 Electrical Fast Transit SusceptibilityIEC 61000-4-5 Surge ImmunityIEC 61000-4-6 Conducted RF ImmunityIEC61000-4-11Voltage Variation, Dips & InterruptionsANSI/IEEE C37.90.1 SurgeEN 61010-1 Safety Requirements for Electrical Equipment for Measurement, Control, andLaboratory Us
The LM6000 gas turbine generator set has a proven record of high availability and reliability. With more than 700 units installed since 1992, the LM6000 gas turbine generator set leads the industry in reliability greater than 99.7%* and availability above 98.6%*. Each gas turbine is factory tested to full speed and full load for performance and mechanical integrity. Every package is static .
Course Manual Key Learnings How a Gas Turbine works, The construction of the LM2500 and LM6000 including which important and/or relevant component is located where, The LM2500 and LM6000 axial flow compressors including what is causing stall and surge, The Variable Geometry Control systems, The combustion systems (SAC & DLE), The turbine sections, The auxiliary systems, The LM2500 and LM6000 .
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integrated control system that includes all governor and sequencer turbine controls. Balance- o f-p lant and auxiliary control functions may also be integrated based on customer requirements. A typical Ovation architecture for an LM6000 unit includes
number of “Oil in Rotor” incidents GE issued a Service Bulletin on the LM6000, recommending that a broad band filter be applied. However, the flexibility of the MPC-4 is such that both the recommended Broad Band filter and a 0.8X tracking filter can be applied for protection against “Oil
Days 1 to 5 PREDNISOLONE 40 mg/m2 PO daily. (Give first dose before rituximab as pre-med). * Vincristine 1 mg in patients over 70 years of age. Pretreatment with steroids: Some older patients may benefit from a steroid pre-phase consisting of 7 days of oral prednisolone at a dose of 50-100 mg daily. G-CSF primary prophylaxis: Consider if patient is over 70 years of age or is immunosuppressed .
