SERVICE SPECIFICATIONS – STANDARD BOLT STANDARD BOLT
SS–1SERVICE SPECIFICATIONS–STANDARD BOLTSTANDARD BOLTSS00F–01HOW TO DETERMINE BOLT STRENGTHMarkHexagon ��9TBolthead No.11–10T11TMarkHexagonflange boltw/ washerhexagon boltHexagonflange boltw/ washerhexagon boltHexagonflange boltNo mark4Tw/ washerhexagon boltHexagonflange boltStud boltNo nglines11TNo mark4Tw/ washerhexagon boltHexagon nge boltw/ washerhexagon boltHexagon headboltHexagon udinglines6TWelded bolt4T8TV068211997 LEXUS ES300 (RM511U)Author :Date :113
SS–2SERVICE SPECIFICATIONS–STANDARD BOLTSS00G–01SPECIFIED TORQUE FOR STANDARD BOLTSClassDiametermmPitchmmSpecified torqueHexagon head boltHexagon flange .·lbfin.·lbfin.·lbfin.·lbfin.·lbfV000791997 LEXUS ES300 (RM511U)Author :Date :114
SS–3SERVICE ERVICE DATAFront axle and suspensionBall joint vertical playMaximum 0 mm (0 in.)1997 LEXUS ES300 (RM511U)Author :Date :115
SS–4SERVICE SPECIFICATIONS–MAINTENANCESS03J–01TORQUE SPECIFICATIONPart tightenedN·mkgf·cmft·lbfFront seat mount bolts3737527Front suspension member x Body1811,850134Rear suspension member x Body51520381997 LEXUS ES300 (RM511U)Author :Date :116
SS–5SERVICE SPECIFICATIONS–ENGINE MECHANICALENGINE MECHANICALSS03K–01SERVICE DATACompressionpressureat 250 rpm STD 1,500 kPa (15.3 kgf/cm2, 218 psi)Minimum 1,000 kPa (10.2 kgf/cm2, 145 psi)Difference of pressure between each cylinder100 kPa (1.0 kgf/cm2, 15 psi) or lessValveclearanceat cold IntakeExhaustMark 2.500Mark 2.550Mark 2.600Mark 2.650Mark 2.700Mark 2.750Mark 2.800Mark 2.850Mark 2.900Mark 2.950Mark 3.000Mark 3.050Mark 3.100Mark 3.150Mark 3.200Mark 3.250Mark 3.300Adjusting shim for repair partIgnition timingw/ Terminals TE1 and E1 connected of DLC1Idle speedProtrusion from housing sideCylinder headWarpageValve seatRefacing angleContacting angleContacting widthValve guide bushing bore diameter8 – 12 BTDC @ idle700 50 rpm–Timing belttensioner0.15 – 0.25 mm (0.006 – 0.010 in.)0.25 – 0.35 mm (0.010 – 0.014 in.)2.500 mm (0.0984 in.)2.550 mm (0.1004 in.)2.600 mm (0.1024 in.)2.650 mm (0.1043 in.)2.700 mm (0.1063 in.)2.750 mm (0.1083 in.)2.800 mm (0.1102 in.)2.850 mm (0.1122 in.)2.900 mm (0.1142 in.)2.950 mm (0.1161 in.)3.000 mm (0.1181 in.)3.050 mm (0.1201 in.)3.100 mm (0.1220 in.)3.150 mm (0.1240 in.)3.200 mm (0.1260 in.)3.250 mm (0.1280 in.)3.300 mm (0.1299 in.)10.0 – 10.8 mm (0.394 – 0.425 in.)Maximum 0.10 mm (0.039 in.)STDO/S 0.0530 , 45 , 75 45 1.0 – 1.4 mm (0.039 – 0.055 in.)10.295 – 10.313 mm (0.4053 – 0.4080 in.)10.345 – 10.363 mm (0.4073 – 0.4080 in.)12 pointed head cylinder head bolt diameterat tension portion STD 8.95 – 9.05 mm (0.3524 – 0.3563 in.)Minimum 8.75 mm (0.3445 in.)Valve guidebushingInside diameterOutside diameter for repair partValveValve overall lengthValve face angleStem diameterStem oil clearanceMargin thicknessSTDO/S 0.055.510 – 5.530 mm (0.2169 – 0.2177 in.)10.333 – 10.344 mm (0.4068 – 0.4072 in.)10.383 – 10.394 mm (0.4088 – 0.4092 in.)STD IntakeExhaustMinimum IntakeExhaust95.45 mm (3.5779 in.)95.40 mm (3.7559 in.)94.95 mm (3.7382 in.)94.90 mm (3.7362 in.)44.5 Intake 5.470 – 5.485 mm (0.2154 – 0.2159 in.)Exhaust 5.465 – 5.480 mm (0.2152 – 0.2157 in.)STD Intake 0.025 – 0.060 mm (0.0010 – 0.0024 in.)Exhaust 0.030 – 0.065 mm (0.0012 – 0.0026 in.)Maximum Intake 0.08 mm (0.0031 in.)Exhaust 0.10 mm (0.0039 in.)STD 1.0 mm (0.039 in.)Maximum 0.5 mm (0.020 in.)1997 LEXUS ES300 (RM511U)Author :Date :117
SS–6SERVICE SPECIFICATIONS–ENGINE MECHANICALValve springDeviationFree lengthInstalled tension at 33.8 mm (1.331 in.)Maximum 2.0 mm (0.079 in.)45.50 mm (1.7913 in.)186 – 206 N (19.0 – 21.0 kgf, 41.9 – 46.3 lbf)Valve lifterLifter diameterLifter bore diameterOil clearance30.966 – 30.976 mm (1.2191 – 2.2195 in.)31.000 – 31.016 mm (1.2205 – 1.2211 in.)STD 0.024 – 0.050 mm (0.0009 – 0.0020 in.)Maximum 0.07 mm (0.0028 in.)CamshaftThrust clearanceJournal oil clearanceJournal diameterCircle runoutCam lobe heightCamshaft gear backlashCamshaft gear spring end free distanceSTDMaximumSTD IntakeExhaustMaximum IntakeExhaust0.040 – 0.090 mm (0.0016 – 0.0035 in.)0.12 mm (0.0047 in.)0.035 – 0.072 mm (0.0014 – 0.0028 in.)0.025 – 0.062 mm (0.0010 – 0.0024 in.)0.10 mm (0.0039 in.)0.09 mm (0.0035 in.)26.949 – 26.965 mm (1.0610 – 1.0616 in.)Maximum 0.06 mm (0.0024 in.)STD Intake 42.11 – 42.21 mm (1.6579 – 1.6618 in.)Exhaust 41.96 – 42.06 mm (1.6520 – 1.6559 in.)Minimum Intake 41.96 mm (1.6520 in.)Exhaust 41.81 mm (1.6461 in.)STD 0.020 – 0.200 mm (0.0008 – 0.0079 in.)Maximum 0.30 mm (0.0188 in.)18.2 – 18.8 mm (0.712 – 0.740 in.)Air intakechamberWarpageMaximum 0.10 mm (0.0039 in.)IntakemanifoldWarpageAir intake chamber sideCylinder head sideMaximum 0.15 mm (0.0059 in.)Maximum 0.08 mm (0.0031 in.)ExhaustmanifoldWarpageMaximum 0.50 mm (0.0196 in.)Cylinder blockCylinder head surface warpageCylinder bore diameterMaximum 0.07 mm (0.0028 in.)87.500 – 87.512 mm (3.4449 – 3.4453 in.)Maximum 87.52 mm (3.4457 in.)12 pointed head main bearing cap bolt diameterat tension portion STD 7.500 – 7.600 mm (0.2953 – 0.2992 in.)Minimum 7.20 mm (0.2835 in.)Piston andpiston ringPiston diameterPiston oil clearancePiston ring groove clearancePiston ring end gapSTDMaximumNo.1No.2STD No.1No.2OilMaximum No.1No.2Oil87.406 – 87.416 mm (3.4412 – 3.4416 in.)0.084 – 0.106 mm (0.0033 – 0.0042)0.13 mm (0.0051 in.)0.020 – 0.070 mm (0.0008 – 0.0028 in.)0.020 – 0.060 mm (0.0008 – 0.0024 in.)0.25 – 0.35 mm (0.0098 – 0.0138 in.)0.35 – 0.45 mm (0.0138 – 0.0177 in.)0.15 – 0.40 mm (0.0059 – 0.0157 in.)0.95 mm (0.0374 in.)1.05 mm (0.0413 in.)1.00 mm (0.0394 in.)1997 LEXUS ES300 (RM511U)Author :Date :118
SS–7SERVICE SPECIFICATIONSConnectingrodThrust clearanceConnecting rod thicknessConnecting rod bearing center wall thicknessReference–ENGINE MECHANICALSTD 0.15 – 0.30 mm (0.0059 – 0.0118 in.)Maximum 0.35 mm (0.0138 in.)20.80 – 20.85 mm (0.8189 – 0.8209 in.)Mark 1Mark 2Mark 3Mark 4Connecting rod oil clearanceSTDMaximumRod out–of–alignmentMaximum per 100 mm (3.94 in.)Rod twistMaximum per 100 mm (3.94 in.)Bushing inside diameterPiston pin diameterBushing oil clearanceSTDMaximumConnecting rod bolt diameterat tension portion STDMinimumCrankshaft1.484 – 1.487 mm (0.0584 – 0.0585 in.)1.487 – 1.490 mm (0.0585 – 0.0587 in.)1.490 – 1.493 mm (0.0587 – 0.0588 in.)1.493 – 1.496 mm (0.0588 – 0.0589 in.)0.038 – 0.064 mm (0.0015 – 0.0025 in.)0.08 mm (0.0031 in.)0.05 mm (0.0020 in.)0.15 mm (0.0059 in.)22.005 – 22.014 mm (0.8663 – 0.8667 in.)21.997 – 22.006 mm (0.8660 – 0.8664 in.)0.005 – 0.011 mm (0.0002 – 0.0004 in)0.05 mm (0.0020 in.)7.2 – 7.3 mm (0.284 – 0.287 in.)7.0 mm (0.276 in.)Thrust clearanceSTD 0.04 – 0.24 mm (0.0016 – 0.0095 in.)Maximum 0.30 mm (0.0118 in.)Thrust washer thickness1.930 – 1.980 mm (0.0760 – 0.0780 in.)Main journal oil clearanceSTD No.1 and No.4 0.014 – 0.034 mm (0.0006 – 0.0013 in.)No.2 and No.3 0.026 – 0.046 mm (0.0010 – 0.0018 in.)Maximum No.1 and No.4 0.05 mm (0.0020 in.)No.2 and No.3 0.06 mm (0.0024 in.)Main journal diameter60.988 – 61.000 mm (2.4011 – 2.4016 in.)Main bearing center wall thicknessReferenceMark 1 2.486 – 2.489 mm (0.0979 – 0.0980 in.)Mark 2 2.489 – 2.492 mm (0.0980 – 0.0981 in.)Mark 3 2.492 – 2.495 mm (0.0981 – 0.0982 in.)Mark 4 2.495 – 2.498 mm (0.0982 – 0.0983 in.)Mark 5 2.498 – 2.501 mm (0.0983 – 0.0985 in.)Mark 6 2.501 – 2.504 mm (0.0985 – 0.0986 in.)Mark 7 2.504 – 2.507 mm (0.0986 – 0.0987 in.)Crank pin diameter52.992 – 53.000 mm (2.0863 – 2.0866 in.)Circle runoutMaximum 0.06 mm (0.0024 in.)Main journal taper and out–of–roundMaximum 0.02 mm (0.0008 in.)Crank pin taper and out–of–roundMaximum 0.02 mm (0.0008 in.)1997 LEXUS ES300 (RM511U)Author :Date :119
SS–8SERVICE SPECIFICATIONS–ENGINE MECHANICALSS03L–06TORQUE SPECIFICATIONPart tightenedN·mkgf·cmft·lbfTiming belt plate x Oil pump88069 in.·lbfNo.1 idler pulley x Oil pump3435025No.2 idler pulley x No.2 idler pulley bracket4344032125881,3009009465Timing belt tensioner x Oil pump2728020RH engine mounting bracket x Cylinder block2829021No.2 timing belt cover x No.3 timing belt cover8.58574 in.·lbfNo.1 timing belt cover x Oil pump8.58574 in.·lbfCrankshaft pulley x Crankshaft2152,200159No.2 generator bracket x Engine RH mounting bracket282902154Turn 90 18.5550Turn 90 18540Turn 90 13Camshaft bearing cap x Cylinder head1616012Cylinder head cover x Cylinder head88069 in.·lbfExhaust manifold x Cylinder head4950036Exhaust manifold stay x Exhaust manifold2020015Exhaust manifold stay x Transmission housing2020015No.1 EGR pipe x RH exhaust manifold121209No.1 EGR pipe x EGR cooler121209PS pump bracket x RH cylinder head4344032Camshaft timing pulley x Camshaftfor SSTCylinder head x Cylinder block12 pointed head 1st2ndRecessed headOil dipstick guide x LH cylinder head88069 in.·lbf19.52001488069 in.·lbfNo.3 timing belt cover x Cylinder head8.58574 in.·lbfWater outlet x Intake manifold1515011Fuel inlet hose x Fuel filter2930021Intake manifold x Cylinder head1515011Air intake chamber x Intake manifold4344032No.2 EGR pipe x Air intake chamber121209No.2 EGR pipe x EGR cooler121209No.1 engine hanger x Air intake chamber3940029No.1 engine hanger x RH cylinder head3940029Air intake chamber stay x Air intake chamber19.520014Air intake chamber stay x RH cylinder head19.5200148385061646504737.238027Drive plate x Torque convertor clutch4142030Flywheel housing under cover x Transaxle7.88069 in.·lbfRear engine mounting insulator x Cylinder block6465047Front engine mounting insulator x Cylinder block6465047Engine moving control rod x RH engine mounting bracket6465047Water inlet pipe x LH cylinder headCylinder head rear plate x LH cylinder headDrive plate x CrankshaftTransaxle x EngineNo.1 oil pan x Transaxle17 mm head1997 LEXUS ES300 (RM511U)Author :Date :120
SS–9SERVICE SPECIFICATIONS–ENGINE MECHANICALEngine moving control rod x RH fender apron6465047RH engine mounting stay x Water outlet3232023RH engine mounting stay x Engine moving control rod3232023RH engine mounting stay x No.2 RH engine mounting bracket3232023Front engine mounting insulator x Front frame8082059Engine mounting absorber x Front frame4849035Engine mounting absorber x Transaxle4849035Rear engine mounting insulator x Front frame6667048LH engine mounting insulator x Transaxle6465047PS pump x PS pump bracket4344031A/C compressor x Housing bracket25.526019A/C compressor x No.1 oil pan25.526019Generator adjusting bar x Drive belt adjusting bar bracket1818513Fuel inlet hose x Fuel filter293002112 pointed head 1st2nd6 pointed head22Turn 90 27225Turn 90 27516Turn 90 201st2nd24.5Turn 90 250Turn 90 18Turn 90 Rear oil seal retainer x Cylinder block88069 in.·lbfEGR cooler x Cylinder block99078 in.·lbfEngine coolant drain union x Cylinder block3940029Water seal plate x Cylinder block1818013Oil filter union x Cylinder block3031022Water inlet housing x Cylinder block88069 in.·lbfKnock sensor x Cylinder block3940029No.2 idler pulley bracket x Cylinder block2829021A/C compressor housing bracket x Cylinder block2525018Generator bracket x Cylinder block434403220.621015Front exhaust pipe x Exhaust manifold6263046Front exhaust pipe x Center exhaust pipe5657041Center exhaust pipe x Tailpipe5657041Front exhaust pipe bracket x Sub frame3333024Front exhaust pipe support bracket x Front exhaust pipe stay3333024Main bearing cap x Cylinder blockConnecting rod cap x Connecting rodFront exhaust pipe support bracket x No.1 oil pan1997 LEXUS ES300 (RM511U)Author :Date :121
SS–10SERVICE SPECIFICATIONS–EMISSION CONTROLEMISSION CONTROLSS03M–01SERVICE DATAEGR valvepositionsensorResistance (VC – E2)Power source voltage (VC– E2)Power output voltage (EGLS – E2)at vacuum (17.3 kPa, 130 mmHg, 5.1 in.Hg)at no vacuum1.5 – 4.3 kΩ4.5 – 5.5 V3.2 – 5.1 V0.4 – 1.6 V1997 LEXUS ES300 (RM511U)Author :Date :122
SS–11SERVICE SPECIFICATIONS–EMISSION CONTROLSS03N–01TORQUE SPECIFICATIONPart tightenedN·mkgf·cmft·lbfEGR valve position sensor x EGR valve22017 in.·lbfEGR pipe x EGR valve121209EGR pipe x EGR cooler121209EGR valve x Air intake chamber121209EGR gas temperature sensor x EGR valve2020014Front exhaust pipe x Exhaust manifold6263046Front exhaust pipe x Center exhaust pipe5657041Front exhaust pipe bracket x Sub frame3333024Front exhaust pipe support bracket x Front exhaust pipe stay33330241997 LEXUS ES300 (RM511U)Author :Date :123
SS–12SERVICE SPECIFICATIONS–SFISEQUENTIAL MULTIPORT FUEL INJECTIONSS03O–01SERVICE DATAat no vacuum301 – 347 kPa (3.1 – 3.5 kgf/cm2, 44 – 50 psi)Fuel pressureregulatorFuel pressureFuel pumpResistanceInjectorResistanceInjection volumeDifference between each cylinderFuel leakageMAF meterResistance (THA – E2)Throttle bodyThrottle opener setting speedThrottlepositionsensorResistanceThrottle valve fully closedThrottle valve fully open–IAC valveResistance ( B – RSO or RSC)VSV for EGRResistanceat 20 C (68 F)27 – 33 ΩVSV for EVAPResistanceat 20 C (68 F)27 – 33 ΩVSV for ACISResistanceat 20 C (68 F)33 – 39 ΩVSV for VaporPressure SensorResistanceat 20 C (68 F)33 – 39 ΩVaporPressureSensorPower source voltageECT sensorResistanceat –20 C (–4 F)at 0 C (32 F)at 20 C (68 F)at 40 C (104 F)at 60 C (140 F)at 80 C (176 F)10 – 20 kΩ4 – 7 kΩ2 – 3 kΩ0.9 – 1.3 kΩ0.4 – 0.7 kΩ0.2 – 0.4 kΩEGR gastemperaturesensorResistanceat 50 C (122 F)at 100 C (212 F)at 150 C (302 F)64 – 97 kΩ11 – 16 kΩ2 – 4 kΩAir fuel ratio (A/F)sensorHeater coil resistanceat 20 C (68 F)11 – 16 ΩHeatedoxygen sensorHeater coil resistanceat 20 C (68 F)11 – 16 ΩFuel cut rpmFuel return rpmat 20 C (68 F)0.2 – 3.0 Ω13.4 – 14.2 Ω60 – 73 cm3 (3.7 – 4.5 cu in.) per 15 sec.13 cm3 (0.8 cu in.) or less1 drop or less per minuteat –20 C (–4 F)at 20 C (68 F)at 60 C (140 F)14.6 – 17.8 kΩ2.21 – 2.69 kΩ0.29 – 0.35 kΩ900 – 1,950 rpmVTA – E2VTA – E2VC – E20.2 – 6.3 kΩ2.0 – 10.2 kΩ2.5 – 5.9 kΩat coldat hot17.0 – 24.5 Ω21.5 – 28.5 Ω4.5 – 5.5 V1,200 rpm1997 LEXUS ES300 (RM511U)Author :Date :124
SS–13SERVICE SPECIFICATIONS–SFISS03P–01TORQUE SPECIFICATIONPart tightenedFuel line (Union bolt type)Fuel line (Flare nut type)kgf·cmft·lbf29300212828521Fuel pump assembly x Fuel tank44035 in.·lbfFuel filter x Fuel pump bracket22017 in.·lbfFuel pressure regulator x Fuel pump bracket22017 in.·lbfDelivery pipe x Intake manifold101007No.1 fuel pipe x Intake manifold19.5200143940029Throttle body x Air intake chamber19.520014Intake air control valve x Air intake chamber14.514510ECT sensor x Water outlet2020014Knock sensor x Cylinder block3940029Air–fuel ratio (A/F) sensor (Bank 1, 2 sensor 1) x Exhaust manifold4444031Heated oxygen sensor (Bank 1, 2 sensor 1) x Exhaust manifold4444031Heated oxygen sensor (Bank 1 sensor 2) x Exhaust pipe4444031Fuel tank band x Bodyusing SSTN·m1997 LEXUS ES300 (RM511U)Author :Date :125
SS–14SERVICE SPECIFICATIONS–COOLINGCOOLINGSS03Q–01SERVICE DATAThermostatValve opening pressureValve liftRadiator capRelief valve opening pressureRadiatorPlate heightCooling fanRotating amperageat 95 C (203 F)80 – 84 C (176 – 183 F)10.0 mm (0.394 in.) or moreSTD 83 – 113 kPa (0.85 – 1.15 kgf/cm2, 12.1 – 16.4 psi)Minimum 69 kPa (0.7 kgf/cm2, 10.0 psi)7.4 – 7.8 mm (0.2959 – 0.3119 in.)at 20 C (68 F) No.1No.28.3 – 11.3 A8.3 – 11.3 A1997 LEXUS ES300 (RM511U)Author :Date :126
SS–15SERVICE SPECIFICATIONS–COOLINGSS03R–01TORQUE SPECIFICATIONPart tightenedN·mkgf·cmft·lbfRH engine drain plug x EGR cooler77061 in.·lbfLH engine drain plug x Union on cylinder block131309Water pump x Cylinder block66053 in.·lbfWater inlet x Water inlet housing88069 in.·lbfWater inlet pipe x LH cylinder head19.520014Radiator support x Body12.81309No.1 cooling fan shroud x Radiator5.05044 in.·lbfNo.2 cooling fan shroud x Radiator5.05044 in.·lbfRadiator oil cooler x Radiator lower tank8.38574 in.·lbfRadiator inlet pipe x Radiator lower tank14.7150111997 LEXUS ES300 (RM511U)Author :Date :127
SS–16SERVICE ERVICE DATAOil pressureOil pumpat idle speedat 3,000 rpmSide clearanceBody clearanceTip clearanceSTDMaximumSTDMaximumSTDMaximum29 kPa (0.3 kgf/cm2, 43 psi) or more294 – 539 kPa (3.0 – 5.5 kgf/cm2, 43 – 78 psi)0.030 – 0.090 mm (0.0012 – 0.0035 in.)0.15 mm (0.0059 in.)0.100 – 0.175 mm (0.0039 – 0.0069 in.)0.30 mm (0.0118 in.)0.110 – 0.240 mm (0.0043 – 0.0094 in.)0.35 mm (0.0138 in.)1997 LEXUS ES300 (RM511U)Author :Date :128
SS–17SERVICE SPECIFICATIONS–LUBRICATIONSS03T–01TORQUE SPECIFICATIONPart tightenedOil pressure switch x Cylinder blockNo.2 oil pan x Drain 020069 in.·lbf14Crankshaft position sensor x Oil pump88069 in.·lbfOil pan baffle plate x No.1 oil pan88069 in.·lbf19.520014819.58020069 in.·lbf1488069 in.·lbf37.238027Oil strainer x Main bearing cap88069 in.·lbfOil strainer x Oil pump88069 in.·lbfNo.2 oil pan x No.1 oil pan88069 in.·lbfOil level sensor x No.1 oil pan88069 in.·lbfFlywheel housing under cover x Transaxle7.88069 in.·lbfA/C compressor housing bracket x Cylinder block2525018PS pump x PS pump bracket43.144032PS pump drive belt adjusting strut x PS pump43.144032PS pump drive belt adjusting strut x Oil pump43.1440322121015Oil pump x Relief valve plugOil pump x Cylinder block10 mm head12 mm headNo.1 oil pan x Cylinder blockNo.1 oil pan x Oil pumpNo.1 oil pan x Rear oil seal retainerNo.1 oil pan x TransaxleExhaust pipe bracket x No.1 oil pan10 mm head12 mm head1997 LEXUS ES300 (RM511U)Author :Date :129
SS–18SERVICE SPECIFICATIONS–IGNITIONIGNITIONSS03U–06SERVICE DATAFiring order–Spark plugRecommended spark plug1–2–3–4–5–6DENSONGKCorrect electrode gap for new plugMaximum electrode gap for used plugIgnition coilPrimary coil resistanceSecondary coil resistancePK20TR11BKR6EKPB111.1 mm (0.043 in.)1.3 mm (0.051 in.)at coldat hotat coldat hot0.70 – 0.94 Ω0.85 – 1.10 Ω10.8 – 14.9 kΩ13.1 – 17.5 kΩCamshaftpositionsensorResistanceat coldat hot835 – 1,400 Ω1,060 – 1,645 ΩCrankshaftpositionsensorResistanceat coldat hot1,630 – 2,740 Ω2,065 – 3,225 Ω1997 LEXUS ES300 (RM511U)Author :Date :130
SS–19SERVICE SPECIFICATIONS–IGNITIONSS03V–01TORQUE SPECIFICATIONPart tightenedN·mkgf·cmft·lbfSpark plug x Cylinder head1818013Ignition coil x Cylinder head88069 in.·lbfCamshaft position sensor x Cylinder head88069 in.·lbfCrankshaft position sensor x Oil pump88069 in.·lbf1997 LEXUS ES300 (RM511U)Author :Date :131
SS–20SERVICE SPECIFICATIONS–STARTINGSTARTINGSS03W–01SERVICE DATAStarterRated voltage and output powerNo–load characteristicsBrush lengthSpring installed loadCommutatorDiameterUndercut depthCircle runoutMagnetic switchContact plate for wearCurrentrpmSTDMinimumSTDMinimum12 V 1.4 kW90 A or less at 11.5 V3,000 rpm or more15.5 mm (0.610 in.)10.0 mm (0.394 in.)17.6 – 23.5 N (1.8 – 2.4 kgf, 3.9 – 5.3 lbf)11.8 N (1.2 kgf, 2.6 lbf)STDMinimumSTDMinimumMaximum30.0 mm (1.181 in.)29.0 mm (1.142 in.)0.6 mm (0.024 in.)0.2 mm (0.008 in.)0.05 mm (0.0020 in.)Maximum 0.9 mm (0.035 in.)1997 LEXUS ES300 (RM511U)Author :Date :132
SS–21SERVICE SPECIFICATIONS–STARTINGSS03X–01TORQUE SPECIFICATIONPart tightenedN·mkgf·cmft·lbfStarter mounting bolt3738027End cover x Field frame1.51513 in.·lbfStarter housing x Magnetic switch5.96052 in.·lbfField frame x Armature assembly5.96052 in.·lbfLead wire x Terminal C of starter5.96052 in.·lbfTerminal nut x Terminal C of starter1717012Terminal nut x Terminal 30 of starter1717012Magnetic switch end cover x Magnetic switch2.52623 in.·lbf1997 LEXUS ES300 (RM511U)Author :Date :133
SS–22SERVICE SPECIFICATIONS–CHARGINGCHARGINGSS03Y–03SERVICE DATABatteryVoltageDrive beltTensionNew beltUsed beltGeneratorRated outputRotor coil resistanceSlip ring diameterBrush exposed lengthVoltageregulatorRegulating voltageat 20 C (68 F)12.5 – 12.9 V175 5 lbf115 20 lbfat 20 C (68 F)STDLimitSTDLimit12 V 80 A2.1 – 2.5 Ω14.2 – 14.4 mm (0.559 – 0.567 in.)12.8 mm (0.504 in.)10.5 mm (0.413 in.)1.5 mm (0.059 in.)13.5 – 15.1 V1997 LEXUS ES300 (RM511U)Author :Date :134
SS–23SERVICE SPECIF
1997 LEXUS ES300 (RM511U) MAINTENANCE SERVICE DATA Front axle and suspension Ball joint vertical play Maximum 0 mm (0 in.) SS03J–01 SS–4 SERVICE SPECIFICATIONS – MAINTENANCE Author: Date: 116 1997 LEXUS ES300 (RM511U) TORQUE SPECIFICATION Part tightened N·m kgf·cm ft·lbf Front seat mount bolts 37 375 27 Front suspension member x Body 181 1,850 134 Rear suspension member x Body 51 520 .
5mm bolt, nut 4.5-6 6mm bolt, nut 8-12 8mm bolt, nut 18-25 10mm bolt, nut 29-34 12mm bolt, nut 49-59 4mm screw 1.5-2.6 5mm screw 3.5-5 6mm screw 7-11 5mm flange bolt 3.6-6.9 6mm screw 7-11 5mm flange bolt 3.6-6.9 6mm flange bolt 10-14 8mm flange bolt 20-26 Bolt and nut 10mm flange bolt
hand, bring the bolt carrier with bolt to the rear as far as possible, and moving the bolt carrier forward a distance of 1 to 2 mm. Lift the rear portion of the bolt carrier and remove it together with the bolt from the receiver. 8. Remove the bolt from the bolt carrier. Take the bolt
1 Accessory Belt Bando 6PK1635 HARDWARE Replacement Kit 97-366 Hardware Application 1 Spacer For A/C Inside Bolt 1 M8 Washer Oversized Under Tensioner Bolt 6 Button Head Bolt M6 X 1.0 X 20 Water Pump to Timing Cover 1 Button Head Bolt M8 X 1.25 X 70 Tensioner Bolt 1 Button Head Bolt M10 X 1.5 X 75 Alternator Bolt - Outside 3
14. Remove the double stud bolt from the oil pan. Replace with new double stud bolt, reuse existing spacers (washers). Torque new double stud bolt to 28-41 LbF-Ft (38-56Nm). 15. Loosen transmission oil cooler hose clamp and slide FORWARD to the next oil pan bolt. 16. Remove oil pan bolt and replace with second new double stud bolt.
33A/3547A, 98/9947, 98/9947WDC 98/9975 Flush within ¹ ₁₆" Latch bolt extended Latch bolt retracted ⁵ ₈" Figure 1 ³ ₄" Latch bolt retracted Flush within ¹ ₁₆" Latch bolt extended Latch bolt deadlocked (will not push in) Latch bolt
Square Head Bolt, Step Bolt, Stove Bolt, Structural A325 and A490, Stud Bolt, Tap Bolt, Track Bolt and more. Cap Screws: Aluminum Hex Head Cap Screw, Brass Hex Head Cap Screw, Grade 5 Yellow Zinc, Hex Head Cap Screw, Grade 2, 5, 8, L-9 , Metric Hex Screw, Class 8.8, 10.9, Nylon Hex Head Screw, Silicon
68, SAE J429, ASTM A307, A325, A354, A449, and A490. Suggested Starting Torque Values C M Y CM MY CY CMY K Portland-Bolt-Bolt-Torque-Chart5.pdf 1 26-11-14 12:56. Title: Portland-Bolt-Bolt
Sep 13, 2011 · Bolt Preload Theory and Application Bolt Regions Bolt Regions are user defined regions that can be defined using either bar or beam elements. Defining Bolt Regions before using the bolt preload command i
