BAR BENDER & STEEL FIXER - NSQF LEVEL: 4

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BAR BENDER & STEEL FIXER - NSQF LEVEL: 4CURRICULUM / SYLLABUS – Course Duration: 68 Hours Bridge CourseQualification Pack Name & Reference ID. - CON/Q0203Aim: This program is aimed at training candidates for the job of a “Bar Bender & Steel Fixer” in the“Construction” Sector/Industry and aims at building the following key competencies amongst the learnerTraining OutcomesAfter completing this programme, participants will be able to: S.No.1Read and understand routine drawings/sketches and Bar Bending Schedule:- Basic conceptsof drawings/sketches and Bar Bending Schedule used in routine worksUse hand and power tools for cutting and bending of reinforcement :- Selection and use of hand andpower tools for reinforcement steel cutting and bendingPrepare, fabricate, place and fix reinforcement for R.C.C structures: Methods and standardprocedure for fabricating, placing and fixing of reinforcement steel for R.C.C structuresWork effectively in a team to deliver desired results at the workplace :- Organised workingprocedure within a team at sitePlan and organize work to meet expected outcomes: - Prioritizing activities and organising resourcesto meet desired outcomeWork according to personal health, safety and environment protocol at construction site:Importance of Health & Safety aspects & measures to be followed while working.Work effectively in a team to deliver desired results at the workplace: - Organised workingprocedure within a team at siteModuleIntroduction to the jobrole - (Lecture/description byconcerned trainer)Theory Duration(hh:mm) 01:002Read and understandroutinedrawings/sketchesand Bar BendingScheduleTheory Duration(hh:mm) 2:00Page 1Key Learning OutcomesEquipment Required Role description/ functions of the job role Expected personal attributes from the jobrole Brief description about course content,mode of learning and duration of course Future possible progression and careerdevelopment provisions on completion ofthe courseTheory:- Understanding Drawings/sketches Various detail provided in drawings (Type ofrebar, size of rebar, cover to reinforcement,spacing, chairs requirement) Understanding Bar Bending Schedule Calculation of number of bars, stirrups ,chairs, spacer bar based on the spacingSeating arrangement for1. participants2. Black/White board3. Projector/LED Monitor4. Trade specific charts andother teaching aidDrawings/Sketches1. Drawings of various types ofstructures and structuralelements2. Bar bending schedule sample

BAR BENDER & STEEL FIXER - NSQF LEVEL: 4CURRICULUM / SYLLABUS – Course Duration: 68 Hours Bridge CoursePractical Duration(hh:mm) 10:00 Corresponding NOSCode CON/N0204 3.Use hand and powertools for cutting andbending ofreinforcementTheory Duration(hh:mm) 2:00Practical Duration (hh:mm) 10:00 Corresponding NOSCode CON/N0205 4Prepare, fabricate, placeand fix reinforcementfor R.C.C structuresTheory Duration(hh:mm) 3:00Page 2 Calculation of cutting length for variousshapes of rebars (L-shape, U-Shape) fromsketches, drawingsCalculation of cutting length from BarBending scheduleCalculation of cutting length for Stirrups ofvarious shape (Square, Rectangle, Circle)Minimizing wastage of reinforcement steelDemonstration/ Practical : Reading of routine drawings/sketchesFind out the details provided in thedrawings/sketches such as diameter ofrebar, shape of rebar, location of rebar,cutting length, cover to rebar etc.Calculation of cutting length fromdrawings/sketchesCalculation of cutting length from BarBending ScheduleTheory:Selection of tool and power tools for cuttingof reinforcement (Hammer & chisel, Hacksaw, hand cutting machine, circular cuttingmachine, bar shearing machine)Accessories used for reinforcement cuttingand bending machineMethod of placing rebar in different types ofmachine for cutting of rebarsImportance of correct body posture whiledoing cutting and bending of reinforcementStandard procedure for tagging and stackingof reinforcement steelDemonstration/ Practical :Select tool for cutting of reinforcement barbased on diameter of rebarSelect bending lever for bending of rebarbased on the diameter of rebarCut rebar using hammer and chisel andmaintain correct body posture while cuttingCut rebar using cutting machine andmaintain correct body posture while cuttingBend rebar using bending lever andmaintaining correct body postureBend rebar using bending machine andmaintaining correct body postureDemonstrate tagging and stacking of rebaras per standard procedureTheory:Importance of specification provided indrawingsOne-way and Two-way SlabLapping of reinforcement bar, purpose andcalculation for lapping lengthHand Tools1. Chisel2. Hammer3. Bar tying hook4. Bending lever5. Gauge measure6. Podgier Spanner7. Hack saw blade and frameMeasuring Instruments8. Plumb bob9. Measurement tape10. Power Tools11. Cutting machine12. Bending machine13. Threading machineGeneral requirement14. Reinforcement steel bar15. Binding wires16. Cover blocks17. Rebar tying machine Liftingappliance (Sling, Shackle,Belts)PPEs18. Safety Helmet19. Safety goggles20. Safety shoes, Safety belt21. Cotton gloves22. Ear plugs23. Reflective jacketHand Tools Bar tying hook Bending lever Hack saw blade and frameMeasuring Instruments Measurement tapePower Tools

BAR BENDER & STEEL FIXER - NSQF LEVEL: 4CURRICULUM / SYLLABUS – Course Duration: 68 Hours Bridge CoursePractical Duration(hh:mm) 18:00 Corresponding NOSCode CON/N0206 Different types of ties and their purpose fortying of different types of R.C.C structuralelementUse of mechanical couplerUse of chairs, spacer bar and hanger barsClear cover to reinforcement steel forvarious R.C.C structural element for normalcondition and importance of providing coverTolerance limits for reinforcement workTypes of cutting blades and quality checkBasics of concreting and shuttering worksTypes of rebars based on material (M.S, TORsteel, TMT steel) , GradeElectrical safety of power tools andequipments for bar bending worksDemonstration/ Practical : Read and extract rebar detail from drawings Demonstrate insertion and fixing procedure 5.Work effectively in ateam to deliverdesired results at theworkplaceTheory: Theory Duration(hh:mm) 01:00for various R.C.C structural element such asbeam, column, slab, wall, footing, staircaseetc.Mark, Place and fix rebar as per drawingsDemonstrate lapping of reinforcement fordifferent diameter of rebarDemonstrate fixing of mechanical couplerDemonstrate placing and fixing of chair,spacer and hanger barDemonstrate Do’s and Don’t related toelectrical safety of power toolsCheck quality of reinforcement work inreference to right diameter of rebar use,placement, spacing and tying of rebarDemonstrate how to tie stiffeners inPrefabricated cagesDemonstrates placement of rebar in case ofOne-way and Two-way slab Method of oral and written communicationskills with co-workers related to cutting,bending and tying worksReading and interpretation of sketchesHow to understand and follow workmethods, by adhering to instructions orconsulting with seniorsSeek necessary support and completeassigned tasks within stipulated timedurationKeep good relation and maintain wellbehaviour with co-workersPractical Duration(hh:mm) 04:00 Corresponding NOSCode CON/N8001Demonstration/ Practical : The skills will be developed and practicedwhile carrying out following trade relatedPage 3 Cutting machine Bending machine Threading machineGeneral requirementM.S, TOR steel, TMT steel Bindingwires Steel cutting bladeMechanical coupler Cover blocksWooden planks Rebar tyingmachine Lifting appliance (Sling,Shackle, Belts)PPEsSafety Helmet Safety gogglesSafety shoes Safety belt Cottongloves Ear plugs Reflectivejackets Dust mask Fire Preventionkit

BAR BENDER & STEEL FIXER - NSQF LEVEL: 4CURRICULUM / SYLLABUS – Course Duration: 68 Hours Bridge Course 6.Plan and organizework to meetexpected outcomes Theory Duration(hh:mm) 01:00 Practical Duration(hh:mm) 04:00 Corresponding NOSCode CON/N8002Theory:- 7.Work according topersonal health, safetyand environmentprotocol at Theory Duration(hh:mm) 02:00 Practical Duration(hh:mm) 10:00 Corresponding NOSCode CON/N9001 Page 4activities in a predictable and familiarworking conditionHandling material, tools and equipment’srelevant to reinforcement worksCarrying out cutting and bending of rebarCarrying out fabrication, placing and fixing ofreinforcement for R.C.C structuresSelection and handing over of desired/appropriate tools/ materials while assistingtrade seniorBasic concept of productivity, sequence ofworking and implementation of safety andorganizational norms while workingOptimization of resourcesTo plan reinforcement activities withindefined scope of workUpkeep, storing and stacking methods oftools, materials used for domain specificworksImportance of housekeepingDemonstration/ Practical :The skills will be developed and practicedwhile carrying out following trade relatedactivities in a predictable and familiarworking conditionHandling material, tools and equipment’srelevant to reinforcements worksPrioritize all works/ activitiesPlanning cutting and bending activitiesCarrying out fabrication, placing and fixing ofreinforcement for R.C.C structuresTheory:Types of hazards involved in constructionsitesTypes of hazards involved in reinforcementworksEmergency safety control measures andactions to be taken under emergencysituationIdentification of unsafe act and unsafeConditionConcept of :o First Aid processo Use of fire extinguishero Classification of fires and fire extinguisherSafety drillso Types and use of PPEs required forreinforcement workso Reporting procedure to the concernedauthority in emergency situationsStandard procedure of handling, storing andstacking materialPPEs1. Safety Helmet2. Safety goggles3. Safety shoes4. Safety belt5. Cotton gloves6. Ear plugs7. Reflective jackets8. Dust mask9. Fire Prevention kit

BAR BENDER & STEEL FIXER - NSQF LEVEL: 4CURRICULUM / SYLLABUS – Course Duration: 68 Hours Bridge CourseDemonstration/ Practical : The skills will be developed and practicedwhile carrying out following trade relatedactivities in a predictable and familiarworking condition. Selection of PPEs and use themappropriately as per working need ofreinforcement works, handling, storing,stacking and shifting of reinforcementmaterial, tools and equipment Selection of PPEs and use themappropriately as per working need of cutting,bending, placing and fixing of rebar Identification of locations, situations/circumstances, malpractices which can behazardous for general or shuttering worksTotal Duration 68:00 HrsClassroom Requirement Classroom of 30 students capacity, Black/White board, Projector/LED Monitor,Computer, Trade specific charts and other teaching accessoriesTheory Duration 12:00HrsDrawings/Sketches Drawings of various types of structures and structural elements, Bar bendingschedule sample, Model roomPractical Duration 56:00HrsHand Tools Chisel, Hammer, Bar tying hook, Bending lever, Gauge measure, Podgier Spanner,Hack saw blade and frameMeasuring Instruments Steel scale, Try Scale, Spirit level, Plumb bob, Measurement tapGeneral requirement Reinforcement steel bar, Binding wires, Cover blocks, Wooden planks, Rebar tyingmachine, Lifting appliance (Sling, Shackle, Belts) M.S, TOR steel, TMT steel Bindingwires, Steel cutting blade, Mechanical coupler, Cover blocks, Wooden planks,Rebar tying machine, Lifting appliance (Sling, Shackle, Belts)PPEs Safety Helmet , Safety goggles, Safety shoes, Safety belt, Cotton gloves, Ear plugs,Reflective jackets, Dust mask, Fire Prevention kitGrand Total Course Duration: 68 Hours 0 MinutesPage 5

Calculation of cutting length from Bar Bending Schedule Use hand and power Theory:-Hand Tools3. tools for cutting and Selection of tool and power tools for cutting 1. Chisel of reinforcement (Hammer & chisel, Hack 2. Hammerbending of reinforcement 3. Bar tying hook saw, hand cutting machine, circular cutting 4. Bending lever

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