Parts Manual - Ferris Mowers

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PartsManualIS3000Z SeriesZero-Turn Riding MowerModels:59010575901058Ferris Industries5375 North Main StreetMunnsville, NY 13409 USA800-933-61755022625Revision 04Rev. Date: 10/2005TP 400-7005-04-3Z-F

Table Of ContentsMODEL COMPONENTSPAGEMain Frame Group .4Floor Pan & Brake Cover Group .6Seat & Mount Group .8Fuel Supply Hose Group .10Fuel Tank & Mount Group .12Instrument & Control Panel Group .14Engine & PTO Group - Kawasaki .16Pump Drive Group .18Motion Control Group - Lower .20Motion Control Group - Upper .22Neutral Return Group .24Hydraulic Group .26Parking Brake Group - Lower .28Parking Brake Group - Upper .30Deck Lift Group .32Wheels & Tires Group .36Decal Group - Brand & Model .38Decal Group - Safety & Operation .40Hydro Tank Mount Group .42Suspension Group .4461" Mower Deck - Housing, Covers, Spindles & Blades .4661" Mower Deck - Pulleys, Belt & Idler Arm (S/N: 101-250) .4861" Mower Deck - Pulleys, Belt & Idler Arm (S/N: 251 & above) .5061" Mower Deck - Rollers .5261" Mower Deck - Rear Mount Bars .54Electrical Schematics . 56-59Torque Specification Chart . Inside Back Cover

Main Frame Group005FRM0NOTE: Unless noted otherwise,use the standard hardware torquespecification chart.The above parts group applies to the following Mfg. Nos.:5901057 (IS3000ZKAV23/61)5901058 (IS3000ZKAV25/61) Copyright 2005 Ferris Industries. All Rights Reserved.4TP 400-7005-04-3Z-F

Main Frame GroupREF NOPART MAIN FRAMEFRAME, Front PivotCAPCOTTER PIN, 1/8" X 1-1/4"NUT, 3/4-16 Hex SlottedWASHER, 3/4" SAEBEARING, Tapered RollerGREASE SEALYOKE, Caster (S/N: 101 - 250)CASTER YOKE (S/N: 251 & above)BOLT, 1/2-20 x 1-1/4WASHER, Frame RetainingGREASE FITTINGFootnotesThe above parts group applies to the following Mfg. Nos.:5901057 (IS3000ZKAV23/61)5901058 (IS3000ZKAV25/61) Copyright 2005 Ferris Industries. All Rights Reserved.5TP 400-7005-04-3Z-F

Floor Pan & Brake Cover Group005FLR0NOTE: Unless noted otherwise,use the standard hardware torquespecification chart.The above parts group applies to the following Mfg. Nos.:5901057 (IS3000ZKAV23/61)5901058 (IS3000ZKAV25/61) Copyright 2005 Ferris Industries. All Rights Reserved.6TP 400-7005-04-3Z-F

Floor Pan & Brake Cover GroupREF NOPART 5025156502512850223081214222124422DESCRIPTIONFLOOR PANSAFETY WALKSAFETY WALKBOLT, 5/16-18 x 1NUT, 5/16-18 Hex Nylon LockWASHER, 5/16" SAERUBBER PADBRAKE COVER PANELVALVE, Fuel Shut OffBOLT, 3/8-16 x 1WASHER, 3/8" SAENUT, 3/8-16 Hex Serrated FlangeBODY CLIP, 5/16-18FootnotesThe above parts group applies to the following Mfg. Nos.:5901057 (IS3000ZKAV23/61)5901058 (IS3000ZKAV25/61) Copyright 2005 Ferris Industries. All Rights Reserved.7TP 400-7005-04-3Z-F

Seat & Mount Group005STM0NOTE: Unless noted otherwise,use the standard hardware torquespecification chart.The above parts group applies to the following Mfg. Nos.:5901057 (IS3000ZKAV23/61)5901058 (IS3000ZKAV25/61) Copyright 2005 Ferris Industries. All Rights Reserved.8TP 400-7005-04-3Z-F

Seat & Mount GroupREF NOPART PTIONSEAT, Gray, CompleteCUSHION, Seat, GrayCUSHION, BACKARM REST, BlackSEAT MOUNTSEAT STOP RODCOLLAR, 5/16" SetBOLT, 3/8-16 x 4NUT, 5/16-18 Hex Nylon LockNUT, 3/8-16 Hex Nylon LockBOLT, 3/8-16 x 6WASHER, 3/8" SAESPACER, .38 x .50 x 5.06SPRING, CompressionWASHER, 3/8 x 2SWITCH, Plunger, NO/NCSCREW, #10-24 x 1NUT, #10-24 HexRUBBER BUMPERFootnotesThe above parts group applies to the following Mfg. Nos.:5901057 (IS3000ZKAV23/61)5901058 (IS3000ZKAV25/61) Copyright 2005 Ferris Industries. All Rights Reserved.9TP 400-7005-04-3Z-F

Fuel Supply Hose Group005FSH0NOTE: Unless noted otherwise,use the standard hardware torquespecification chart.The above parts group applies to the following Mfg. Nos.:5901057 (IS3000ZKAV23/61)5901058 (IS3000ZKAV25/61) Copyright 2005 Ferris Industries. All Rights Reserved.10TP 400-7005-04-3Z-F

Fuel Supply Hose GroupREF NO1234567891011PART 50833X50QTY.DESCRIPTION210111111111VALVE, Fuel Shut OffCLAMP, Hose1/4" Fuel Line, 54" Long1/4" Fuel Line, 56" Long1/4" Fuel Line, 7-1/2" Long1/4" Fuel Line, 45" Long1/4" Fuel Line, 51" LongWIRE LOOM, 53"WIRE LOOM, 55"WIRE LOOM, 44"WIRE LOOM, 50"FootnotesThe above parts group applies to the following Mfg. Nos.:5901057 (IS3000ZKAV23/61)5901058 (IS3000ZKAV25/61) Copyright 2005 Ferris Industries. All Rights Reserved.11TP 400-7005-04-3Z-F

Fuel Tank & Mount Group005TNK0NOTE: Unless noted otherwise,use the standard hardware torquespecification chart.The above parts group applies to the following Mfg. Nos.:5901057 (IS3000ZKAV23/61)5901058 (IS3000ZKAV25/61) Copyright 2005 Ferris Industries. All Rights Reserved.12TP 400-7005-04-3Z-F

Fuel Tank & Mount GroupREF NOPART 0X65045384B1121128622104102441DESCRIPTIONFUEL TANK, IS3000Z, LHFiller NeckFUEL TANK CAPFUEL TANK, IS3000Z, RHFiller NeckFUEL TANK MOUNTWASHER, 5/16" SAEBOLT, 5/16-18 x 3/4TANK MOUNT SUPPORTBOLT, 5/16-18 x 1BOLT, 3/8-16 x 1WASHER, 3/8" SAENUT, 3/8-16 Hex Serrated FlangeFAN SHIELDBODY CLIP, 1/4-20BOLT, 1/4-20 x 3/4BUMPERFootnotesThe above parts group applies to the following Mfg. Nos.:5901057 (IS3000ZKAV23/61)5901058 (IS3000ZKAV25/61) Copyright 2005 Ferris Industries. All Rights Reserved.13TP 400-7005-04-3Z-F

Instrument & Control Panel Group005INS0NOTE: Unless noted otherwise,use the standard hardware torquespecification chart.The above parts group applies to the following Mfg. Nos.:5901057 (IS3000ZKAV23/61)5901058 (IS3000ZKAV25/61) Copyright 2005 Ferris Industries. All Rights Reserved.14TP 400-7005-04-3Z-F

Instrument & Control Panel GroupREF NOPART 111111141550227922279311DESCRIPTIONPANEL, Control-RH (IS3000ZKAV23, S/N: 101-264)PANEL, Control-RH (IS3000ZKAV23, S/N: 265 & above / IS3000ZKAV25 - All)CABLE, Choke Control, 47"BOLT, 1/4-20 x 3/4CABLE, Throttle, 45"NUT, 1/4-20 Hex Serrated FlangeSCREW, Allen Head, 1/4-20 x 1/2PANEL, Control-LH (IS3000ZKAV23, S/N: 101-264)PANEL, Control-LH (IS3000ZKAV23, S/N: 265 & above / IS3000ZKAV25 - All)HOUR METERSWITCH, PTOSWITCH, Ignition, Complete (Includes Ref No. 11 - 15)KEY, Ignition, Molded SetCOVER (IS3000ZKAV23, S/N: 326 & above / IS3000ZKAV25, S/N: 176 & above)PLASTIC NUT (IS3000ZKAV23, S/N: 326 & above / IS3000ZKAV25, S/N: 176 &above)STEEL NUT (IS3000ZKAV23, S/N: 101 - 325 / IS3000ZKAV25, S/N: 101 - 175)WASHER (IS3000ZKAV23, S/N: 101 - 325 / IS3000ZKAV25, S/N: 101 - 175)FootnotesThe above parts group applies to the following Mfg. Nos.:5901057 (IS3000ZKAV23/61)5901058 (IS3000ZKAV25/61) Copyright 2005 Ferris Industries. All Rights Reserved.15TP 400-7005-04-3Z-F

Engine & PTO Group - Kawasaki005ENGW0NOTE: Unless noted otherwise,use the standard hardware torquespecification chart.The above parts group applies to the following Mfg. Nos.:5901057 (IS3000ZKAV23/61)5901058 (IS3000ZKAV25/61) Copyright 2005 Ferris Industries. All Rights Reserved.16TP 400-7005-04-3Z-F

Engine & PTO Group - KawasakiREF RT GINE, 23HP Kawasaki (Model FH680V) (S/N: 101 - 325)ENGINE, 23HP Kawasaki (Model FH680V) (S/N: 326 & above)ENGINE, 25HP Kawasaki (Model FH721V)MUFFLERMUFFLER SUPPORTSPACER, 1.13 x 1.75 x 1.03CRANKSHAFT PULLEYKEY, 1/4 SQ. X 3ELECTRIC CLUTCHSPACER, .45 x 1.88 x .38CRANKSHAFT BOLT, 7/16 x 1-3/4ADAPTER, Oil DrainFITTING, 3/8NPT-1/2" Hose, StraightCLAMP, #6 HoseWIRE LOOM, 12"HOSE, 13"CLAMP, VinylCAP, 3/8 NPTBOLT, 3/8-16 x 1BOLT, 5/16-18 x 3/4CLUTCH ANCHORNUT, 3/8-16 Hex Nylon LockCLUTCH ANCHOR PADWASHER, 3/8" FenderNUT, 5/16-18 Hex Nylon LockWASHER, 5/16" SAENUT, 5/16-18 Hex Small Serrated FlangeFootnotes- See your local Kawasaki engine dealer for parts & service.The above parts group applies to the following Mfg. Nos.:5901057 (IS3000ZKAV23/61)5901058 (IS3000ZKAV25/61) Copyright 2005 Ferris Industries. All Rights Reserved.17TP 400-7005-04-3Z-F

Pump Drive Group005PDR0NOTE: Unless noted otherwise,use the standard hardware torquespecification chart.The above parts group applies to the following Mfg. Nos.:5901057 (IS3000ZKAV23/61)5901058 (IS3000ZKAV25/61) Copyright 2005 Ferris Industries. All Rights Reserved.18TP 400-7005-04-3Z-F

Pump Drive GroupREF NOPART ER, 1.13 x 1.75 x 1.03CRANKSHAFT PULLEYSPACER, Idler PivotBUSHING, BrassPUMP DRIVE IDLER ARMSPACER, .39 X 1.00 X 2.55WASHER, 3/8 x 1-3/4BOLT, 3/8-16 x 4NUT, 3/8-16 Hex Nylon LockWASHER, 3/8" SAEPULLEY, Idler (Single Flange)BOLT, 3/8-16 x 1-3/4NUT, 3/8-16 Hex Serrated FlangeSPRING, Extension (23HP model, S/N: 101-425 / 25HP model, S/N 101-1975)SPRING, Extension, Swivel End (23HP model, S/N: 426 & above / 25HP model,S/N: 1976 & above)NUT, 3/8-16 Hex Side LockBOLT, 3/8-16 x 2-1/4SCREW HOOK, 3/8-16 x 4-1/4NUT, 3/8-16 HexBELT, Pump Drive (set of 2)SPACER, .39 x 1.00 x .79PULLEY, IdlerBOLT, 3/8-16 x 2-3/4PULLEY, Pump DriveKEY, 5MM SQ. x 25MM w/ Round EndsBUSHING, Tapered HubBOLT, 1/4-20 x 1FootnotesThe above parts group applies to the following Mfg. Nos.:5901057 (IS3000ZKAV23/61)5901058 (IS3000ZKAV25/61) Copyright 2005 Ferris Industries. All Rights Reserved.19TP 400-7005-04-3Z-F

Motion Control Group - Lower005MCGL0NOTE: Unless noted otherwise,use the standard hardware torquespecification chart.The above parts group applies to the following Mfg. Nos.:5901057 (IS3000ZKAV23/61)5901058 (IS3000ZKAV25/61) Copyright 2005 Ferris Industries. All Rights Reserved.20TP 400-7005-04-3Z-F

Motion Control Group - LowerREF NOPART ONTROL SHAFT-RHCONTROL SHAFT-LH (Not Shown)BEARING, Pillow BlockWASHER, 5/16" SAEBOLT, 5/16-18 x 1NUT, 5/16-18 Hex Small Serrated FlangeCOLLAR, 1" SplitBALL JOINT, 5/16-24 FemaleBOLT, 5/16-18 x 1-1/4NUT, 5/16-18 Hex Nylon LockNUT, 5/16-24 HexHYDRO LINKAGE RODBALL JOINT, 5/16-24 LHDAMPENERBOLT, 5/16-18 x 1-1/8BOLT, M8 x 30MMNUT, M8-1.25 Hex Serrated FlangeNUT, M8-1.25 Hex Nylon LockFootnotesThe above parts group applies to the following Mfg. Nos.:5901057 (IS3000ZKAV23/61)5901058 (IS3000ZKAV25/61) Copyright 2005 Ferris Industries. All Rights Reserved.21TP 400-7005-04-3Z-F

Motion Control Group - Upper005MCGU0NOTE: Unless noted otherwise,use the standard hardware torquespecification chart.The above parts group applies to the following Mfg. Nos.:5901057 (IS3000ZKAV23/61)5901058 (IS3000ZKAV25/61) Copyright 2005 Ferris Industries. All Rights Reserved.22TP 400-7005-04-3Z-F

Motion Control Group - UpperREF NOPART 2DESCRIPTIONMOTION CONTROL LEVER-RHMOTION CONTROL LEVER-LH (Not Shown)GRIP, FoamWASHER, 5/16" SAEWASHER, 5/16" LockBOLT, 5/16-18 x 3/4CONTROL LEVER BASEBOLT, 3/8-16 x 2NUT, 3/8-16 Hex Nylon LockCONTROL LEVER MOUNTBOLT, 5/16-18 x 1NUT, 5/16-18 HexNEUTRAL LOCK PLATESCREW, #10-24 x 1SWITCH, Plunger, NO/NCNUT, #10-24 HexBOLT, 3/8-16 x 1-1/4 w/ patchWASHER, 3/8" SAESET SCREW, 5/16-18 x 1/4 w/ patchKEY, 1/4 SQ. X 1BOLT, 5/16-18 x 1-3/4BOLT, 5/16-18 x 1-1/4NUT, 5/16-18 Hex Small Serrated FlangeFootnotesThe above parts group applies to the following Mfg. Nos.:5901057 (IS3000ZKAV23/61)5901058 (IS3000ZKAV25/61) Copyright 2005 Ferris Industries. All Rights Reserved.23TP 400-7005-04-3Z-F

Neutral Return Group005RTN0NOTE: Unless noted otherwise,use the standard hardware torquespecification chart.The above parts group applies to the following Mfg. Nos.:5901057 (IS3000ZKAV23/61)5901058 (IS3000ZKAV25/61) Copyright 2005 Ferris Industries. All Rights Reserved.24TP 400-7005-04-3Z-F

Neutral Return GroupREF NOPART IONNEUTRAL RETURN MOUNT PLATEBOLT, 5/16-18 x 1-1/4 TFLNUT, 5/16-18 Hex Large Serrated FlangeSPRING, ExtensionNUT, 5/16-18 Hex Nylon LockBOLT, 3/8-16 x 3/4BUSHING, BrassWASHER, 5/16" FenderBOLT, 5/16-18 x 1-3/4BOLT, 3/8-16 x 1-3/4WASHER, 3/8 x 2WASHER, 3/8" SAEINSERT, BearingBEARINGNEUTRAL RETURN LEVERSPACER, .32 x .75 x 1.06NUT, 3/8-16 Hex Serrated FlangeNUT, 3/8-16 Hex Nylon LockFootnotesThe above parts group applies to the following Mfg. Nos.:5901057 (IS3000ZKAV23/61)5901058 (IS3000ZKAV25/61) Copyright 2005 Ferris Industries. All Rights Reserved.25TP 400-7005-04-3Z-F

Hydraulic Group005HYD0NOTE: Unless noted otherwise,use the standard hardware torquespecification chart.The above parts group applies to the following Mfg. Nos.:5901057 (IS3000ZKAV23/61)5901058 (IS3000ZKAV25/61) Copyright 2005 Ferris Industries. All Rights Reserved.26TP 400-7005-04-3Z-F

Hydraulic GroupREF 8PART 211221212244412212DESCRIPTIONCAP, Fuel TankRESERVOIRCLAMP, #10 HoseHOSE, Hydraulic, 11"FITTING, 1/2" NPT, StraightFILTER HEADFILTERFITTING, 1/2" NPT, 90 Deg.HOSE, Hydraulic, 3-1/2"FITTING, 5/8", 90 Deg.FITTING, 1/2" NPT, TeeFITTING, Straight SwivelHOSE, Hydraulic, 12"HOSE, Hydraulic, 16"FITTING, 1/4" NPT, StraightFITTING, O-Ring, 90 Deg. SwivelHOSE, Hydraulic, 24"CLAMP, #6 HoseHOSE, Hydraulic, 3"HYDRAULIC PUMP, 10CC, w/ FANHUB & FAN KITFITTING, O-Ring AdapterHYDRAULIC HOSE ASSEMBLYFITTING, O-Ring AdapterHYDRAULIC WHEEL MOTOR-LEFT, Complete (Includes Ref No. 25 & 26)KEYNUT & COTTER PINHYDRAULIC WHEEL MOTOR-RIGHT, Complete (Includes Ref No. 25 & 26)PROTECTIVE COIL, 12"FootnotesThe above parts group applies to the following Mfg. Nos.:5901057 (IS3000ZKAV23/61)5901058 (IS3000ZKAV25/61) Copyright 2005 Ferris Industries. All Rights Reserved.27TP 400-7005-04-3Z-F

Parking Brake Group - Lower005PBRL0NOTE: Unless noted otherwise,use the standard hardware torquespecification chart.The above parts group applies to the following Mfg. Nos.:5901057 (IS3000ZKAV23/61)5901058 (IS3000ZKAV25/61) Copyright 2005 Ferris Industries. All Rights Reserved.28TP 400-7005-04-3Z-F

Parking Brake Group - LowerREF NOPART 262222222211226211224222DESCRIPTIONBRAKE LINKAGE PIVOT (LH only)BOLT, 1/4-20 x 1-3/4NUT, 1/4-20 Hex Nylon LockWASHER, 3/8" SAEBOLT, 3/8-16 x 1-1/4NUT, 3/8-16 Hex Nylon LockSPACER, .38 x .50 x .27LINK, Brake LockSPRING, CompressionWASHER, 5/16" SAENUT, 5/16-24, Hex Nylon LockCABLE, BrakeBRACKET, C

Engine & PTO Group - Kawasaki Footnotes 1A 5022232 1 ENGINE, 23HP Kawasaki (Model FH680V) (S/N: 101 - 325) 1B 5022672 1 ENGINE, 23HP Kawasaki (Model FH680V) (S/N: 326 & above) 1C 5022608 1 ENGINE, 25HP Kawasaki (Model FH721V) 2 5022647 1 MUFFLER 3 5046487B 1 MUFFLER SUPPORT 4 5047033 1 SPACER, 1.13 x 1.75 x 1.03 5 5047075 1 CRANKSHAFT PULLEY

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