How To Integrate MB(S)E And PLM - OMG

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How to integrate MB(S)E and PLMUniversity of KaiserslauternInstitute for Virtual Product EngineeringProf. Dr.-Ing. Martin Eigner Lehrstuhl für Virtuelle Produktentwicklung 2015 MMEFolie: 1

Why we need Model Based (Systems)Engineering (MBSE) and Digitalization Lehrstuhl für Virtuelle Produktentwicklung 2015 MMEFolie: 2

Industrie 4.0 / Industrial InternetIndustrial Internet is the next generation of the Internet. It is a global system basedfrom networked computers, sensors, actuators, machinery and equipment. Mergingthe physical world with the virtual world of the Internet and the software allows todevelop and apply Internet-based business models and new services.WLAN comunication car system[Image Source: Motorauthority.com]The term industry 4.0 was coined in Germany and is initially very strong production oriented. In English-speaking countries, theterm Industrial Internet is common. It supplements the terms Internet of Things (IoT) and Internet of Services (IoS) Lehrstuhl für Virtuelle Produktentwicklung 2015 MMEFolie: 3

Glucose Sensors can reduce the morbidity due to Glaucoma* Industrial Internet Consortium (IIC), http://www.iiconsortium.org/. Lehrstuhl für Virtuelle Produktentwicklung 2015 MMEFolie: 4

Cybertronical System – Example: AutonomousCustomer Interaction (UML)act [Activity]ParkhausApp[ ParkhausAppParkingSelection Parking Slot MW Z4“Academic Version for Teaching OnlyStandardparkplatzAnmeldung t is strictly ProhibitedKundenIDLogische Systemstruktur (SysML)übermittelnbdd [Model] Data [ autonomes Parksystem]“Waypoints {(12.4,12.5), }“«Logical System Element»autonomes ParksystempartsAutonomous Parking (Modelica)Datenbank : BenutzerverwaltungParkhausCheck-in-AppParkhaus enutzerdatenBenutzerdatenKundenID : StringPosition : StringBMW«Logical System Element»cybertroninisches Parkhausparts: Einfahrtkontrolle: ParkplatzZuweisung: Einfahrtkontrolle: FahrzeugleitsystemWegpunkteWegpunkte«Logical System Element»Fahrzeugsteuerungparts: Antrieb: Lenkung: BremssystemAcademic Version for Teaching OnlyCommercial Development is strictly Prohibitedibd [Logical System Element]Guten n?Einparkenstarten?autonomes Parksystem[ autonomes ParksystemPartitionierung der Teilmodellefür die Stakeholder (SysML)Datenbank : BenutzerverwaltungKundenkontoIPhoneApp : ParkhausApp]BenutzerdatenParkhaus Kaiserslautern : cybertroninisches ParkhausBenutzerdatenWegpunkte„Slot#: 1453“BMW : FahrzeugsteuerungWegpunkteakzeptierenVernetzung von Parkhaus, Smartphone und Fahrzeug (SysML)SW Entwicklung Lehrstuhl für Virtuelle Produktentwicklung 2015 MME„length of car 5 m“Source: research project mecPro²AutomobilbauFolie: 5

Challenges for the IndustryMore Software and Electronicin ProductsDemographyRegulation /Compliance/International ign for XSimulationIndustrial InternetVisualisation(IoT, IoS, Industrie 4.0)Product- und ProcessComplexityConsumer Behavior Lehrstuhl für Virtuelle Produktentwicklung 2015 MMEDatabilityIncreasedFunctionalityin ProductsPersonalisationGlobalisationFolie: 6

Challenges for the IndustryIndustrial Engineering is a DriverMore Software and Electronicin ProductsDemographyRegulation /Compliance/International ign for XSimulationIndustrial InternetVisualization(IoT, IoS, Industrie 4.0)Product- und ProcessComplexityConsumer Behavior Lehrstuhl für Virtuelle Produktentwicklung 2015 MMEDatabilityIncreasedFunctionalityin ProductsIndividualisierungGlobalisationFolie: 7

Engineering Models Must be Administrated by PLM?Source: Discussions with Chris Paredis, Georgia Tech Lehrstuhl für Virtuelle Produktentwicklung 2015 MMEFolie: 8

The Engineering Prozess is Based on Digital ModelsPLMLM BackboneP2BOX234S Q U E LC HTO NECONTROLU N ITADECT R A N S M IT /R E C E IV EP656BO CMechanikMechanicE/EANTENNA28 VO LTS POW ERG RO UNDtestshybridtests(e.g. HIL)CONTROLPANELV O LU M E C O N T R O L1234 Lehrstuhl für Virtuelle Produktentwicklung 2015 MMEECAServiceLDiscipline-specificADCmodellingMund simulationsysstemnul imiS tlabMaATCphysicalte mcaelidok/MFModelling andfirst simulationvirtualtestsy syinarciplnrdis desigintespecificationtio nRLsMyModellingandSSECAPOW ERPANELModelling and model analysisP W R 1 -P 1PW R 1Folie: 9

The Engineering Prozess is Based on Interdisciplinary ProcessesPLM BackboneEigenschaftsabsicherungModellbildung underste scheModellbildungund SimulationE/ESoftwareP Lehrstuhl für Virtuelle Produktentwicklung 2015 MMEPhysischeTestste minteFVirtuelleTestsSyseinärzipl klungicrdisInte mentwteSysModellbildungund SpezifikationgrationAModellbildung und -analyseHybrideTests(z.B. HIL)A: AnforderungF: FunktionL: logisches LösungselementP: physikalisches ElementFolie: 10

Unlocking Engineering KnowledgeFuture Product & Systems LifecycleManagementToday’s typicalProduct Lifecycle ManagementSystem Engineering along the lifecycle(s)Electrical gPhysical Assembly, Document &Bill of Materials (BoM) Centric Approach to drivethe Supply ChainIntegrated Electronic, Mechanical,and Software Engineering Modern systems and products now more software intensive, morecomplex delivery & management Relationship between engineering & software orgs is often looselyconnected Current solutions typically require all lifecycle data to be physicallylocated in PLM/PDM tools Requires data to be replicated across multiple tools or data stores,complex to manage Lehrstuhl für Virtuelle Produktentwicklung 2015 MMESource IBM Data is stored and maintained by the tool that is best suited forthose data Other tools to gain access via linked data methods built on openstandards for data sharing, not proprietary interfaces anddatabases Provides an open environment where engineers have access toall relevant information needed, regardless of sourceFolie: 11

The Role of PLM and ALMIn the product Lifecycle Lehrstuhl für Virtuelle Produktentwicklung 2015 MMEFolie: 12

The Product Lifecycle ProcessRequirementsRequirements BOMBOMSystem /Functional BOMEngineering BOMSimulation/Testing BOMBOMSimulation/TestingManufacturing BOMVision: The integrated ECM Process?Product Lifecycle Management(PLM) Lehrstuhl für Virtuelle Produktentwicklung 2015 MMEProduction Systems(ERP/MES)Folie: 13Service BOM

What is the role of PLM/ALM?Solution 1: PLM is dominantRequirementsRequirements BOMBOMSystem /Functional BOMEngineering BOMTDM2Manufacturing EAuthoring SystemsTDM 1Simulation/Testing BOMBOMSimulation/TestingTDMnOSLC, PLCS, AP242XML, .Product Lifecycle Management(PLM) Lehrstuhl für Virtuelle Produktentwicklung 2015 MMEProduction Systems(ERP/MES)Folie: 14Service BOM

What is the role of PLM?Solution 2: PLM and ALM are co-existent (my favorite solution)Gate (slider depending when admin is necessary)RequirementsRequirements BOMBOMSystem /Functional BOMEngineering BOMCAD-xAuthoringSystemsMBSEAuthoring SystemsTDM1-nOSLC BasedALM Solutionsf.e. RELM Lehrstuhl für Virtuelle Produktentwicklung 2015 MMESimulation/Testing BOMBOMSimulation/TestingManufacturing BOMCAE/SIMAuthoringSystemsTDM1-nOSLC, PLCS, AP242XML, .Product Lifecycle Management(PLM)Production Systems(ERP/MES)Folie: 15Service BOM

What is the role of PLM?Solution 3: ALM is dominantRequirementsRequirements BOMBOMSystem /Functional BOMMBSEAuthoring SystemsEngineering BOMCAD-xAuthoringSystemsTDM 1-nOSLC BasedALM Solutionsf.e. RELM Lehrstuhl für Virtuelle Produktentwicklung 2015 MMESimulation/Testing BOMBOMSimulation/TestingManufacturing BOMCAE/SIMAuthoringSystemsTDM 1-nOSLC, PLCS, AP242XML, .Product Lifecycle Management(PLM)Production Systems(ERP/MES)Folie: 16Service BOM

What are the Prerequisites for aIntegration of PLM in the Early DesignPhase Lehrstuhl für Virtuelle Produktentwicklung 2015 MMEFolie: 17

Functional System and SimulationmodelSE- ProcessSE - Profile Lehrstuhl für Virtuelle Produktentwicklung 2015 MME[image source: Loof, C.: Entwicklung eines Hydrokeratoms fürdie LASIK-Chirurgie, KIMA, Kaiserslautern/Germany, PhDThesis, 2008.]What s about StandardizationSE- Data Model for System and SimulationSource: VPE Research Project mecPro² (T. Gilz)Folie: 18

The MBSE ProcessOperation/ServiceProduct Lifecycle Management BackboneRequirements Engineering and SpecificationBFModeling andFirst SimulationLE-CAD ModelDiscipline SpecificDesign ServiceM-CAD ModelDiscipline-SpecificModeling and SimulationHybridTests(e.g. HIL) B: BehaviorR: RequirementsF: FunctionsL: Logical Solution ElementsP: Physical ElementsE/E twareDetaillingP Lehrstuhl für Virtuelle Produktentwicklung 2015 CASE ModelonInteVirtualTestsLogical System Design andmultiphysical SimulationgratiValidationte mModeling andSpecificationyinarcipl eeringrdisinInte s EngtemSysProperty(Requirements, Functions and Behavior)SysRModeling and AnalysisFolie: 19

Detailed MBSE MethodSFN Lehrstuhl für Virtuelle Produktentwicklung 2015 MMESource: VPE Research Project mecPro² (T. Gilz)Folie: 20

[Weilkiens, Tim: Systems engineering with SysML/UML, Modeling,analysis, design. Morgan Kaufmann, Burlington, MA/USA, 2008.]The MBSE Profile for SysML (Example)Absolute Prerequisite for the Standardization of SysMLSystem Modeling Language (SysML)Customizes diagrams System Requirement Diagram (SRD)System Definition Diagram (SDD)Function Network Diagram (FND)Behavior Network Diagram (BND)System Architecture Diagram (SAD)Defines validation rules Stereotypes for specific modeling concepts System RequirementsSystem FunctionsLogical System ElementsBehavior ElementsTest CasesAllocations (R-F, R-B, F-L, F-B, R-L, L-P) Lehrstuhl für Virtuelle Produktentwicklung 2015 MMEMBSE ProfileSource: VPE Research Project mecPro² (T. Gilz)Folie: 21

The MBSE Data Model for ALM and PLM Map R, F, B, L to discipline specific parts and assembliesRequirements BreakdownFunctional BreakdownLogical System BreakdownExtended PLM Model(Physical System Elements)E-BOM structureSimulation-ModelSystem ModelCAD-ModelMBSE model edited in a SysML editorSimulated in Modelica, Simulink, VHDL, SystemC, Verilog, .Edited in CAD-M, CAD-E and CASE Tools Lehrstuhl für Virtuelle Produktentwicklung 2015 MMESource: VPE Research Project mecPro² (T. Gilz)Folie: 22

Interdisciplinarity on CAD ryCAD ModelPurchased AssyData SheetsAML / AVLAnalysisPCADiscloses &DeclarationsSchematicPCBStd PartsApproved SuppliersClassified ComponentAttributesAML / AVLASICsFirmware AssyComponentSoftwareMechanical PartsAVLSoftwareManual Lehrstuhl für Virtuelle Produktentwicklung 2015 MMEFolie: 23

Different Levels of IntegrationSysML to ALM/PLM Lehrstuhl für Virtuelle Produktentwicklung 2015 MMEFolie: 24

Alternatives for Publishing MBSE Models Managing SE artifacts: Alternative A: Managing SE-project modules (files) Alternative B: Managing model elements with structure Alternative C: Managing model elements with structure, ports and topologyB: publishedSE-structureFLC: publishedC1: SE-topology portsC2: SE-topology ports/relations (NR)PFPD ModelPLMA: publishedSE-project modulesB and C1 are my favorite solutions Lehrstuhl für Virtuelle Produktentwicklung 2015 MMESource: VPE Research Project mecPro² (T. Gilz)Folie: 25

An ECM/CM process must beestablished for the SysML artifactsin ALM/PLM Lehrstuhl für Virtuelle Produktentwicklung 2015 MMEFolie: 26

Managing MBSE Models Based on Adapted ECM FPD model is partial model inside a SysML model in a CASE tool and managed in Team Data Management(TDM) tool PLM backbone controls FPD model items after commitProduct/AppicationLifecycle Management(ALM/PLM)prelimnaryAIn changePhilipp(System Engineer)reviewreleasedAAAreleasedBMarc(System Architect)masterSysLMID 5456Team DataManagement(TDM)4.112231FPD model under PLM control4.2 4.3branchFPD model under TDM controlElementID 12356trunk1234567891011 1213Jule(System Engineer) Lehrstuhl für Virtuelle Produktentwicklung 2015 MMESource: VPE Research Project mecPro² (T. Gilz)Folie: 27

An easy Visualization must beestablishedfor the affected Items in an ECM Process Lehrstuhl für Virtuelle Produktentwicklung 2015 MMEFolie: 28

Visualization with a BrowserSystem Requirements Lehrstuhl für Virtuelle Produktentwicklung 2015 MMEFunctionsLogicSource: VPE Research Project mecPro² (T. Gilz)E-BOMFolie: 29

Graph Representation of Affected Items Graph representation of affected item based on MBSE Datamodel stored in PLM and MRP (SAP)RequirementsFunctionsLogical ElementsItems and Assemblies (E-BOM))ProcessesTools and ressourcesDocumentsSupplier Lehrstuhl für Virtuelle Produktentwicklung 2015 MMEFolie: 30

Summary Lehrstuhl für Virtuelle Produktentwicklung 2015 MMEFolie: 31

Some Thoughts: We need Standardization but . Persistent Administration in an extended PLM and/or ALM System for the following MBSE artefacts: Requirements, Functions, Behavior and Logical Elements two levels hierarchy and network Version/revision control, ECM and Configuration Management needed for traceability (productreliability, ISO 9001, ISO 262606, .) Seamless Integration into existent Enterprise ALM/PLM solution One single source of truth Integration of MBSE in the enterprise ECM (Engineering Change Management) and CM (ConfigurationMgmt) Version and Revision Management as basis for CM Integration of the MBSE Authoring Systems via TDM into PLM and ALM 4 Level VDA concept Security, Safety and common access rights Visualization of the MBSE artifacts Data Exchange in the early phase based on Standards (OSLC is not designed as a data exchangestandard) Eventual co-existence between OSLC (integration) and PLCS (data exchange) Lehrstuhl für Virtuelle Produktentwicklung 2015 MMEFolie: 32

Thank You and Questions? Lehrstuhl für Virtuelle Produktentwicklung 2015 MMEFolie: 33

Provides an open environment where engineers have access to all relevant information needed, regardless of source . Product Lifecycle Management (PLM) What is the role of PLM? Solution 3: ALM is dominant MBSE . PLM F L P

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