POWERTECH 4.5L & 6.8L Diesel Engines Mechanical Fuel
POWERTECH 4.5L & 6.8LDiesel EnginesMechanical FuelSystemsTECHNICAL MANUALPOWERTECH 4.5 L & 6.8 L DieselEngines — Mechanical FuelSystemsCTM207 06OCT04 (ENGLISH)For complete service information also see: POWERTECH 4.5 L and 6.8 L DieselEngines—Base Engine . . . . . . . . . . . . . . . . .CTM104Alternators and Starter Motors . . . . . . . . . . .CTM77OEM Engine Accessories . . . . . . CTM67 (English Only)POWERTECH 4.5 L and 6.8 L DieselEngines—Level 4 Electronic Fuel Systemswith Bosch VP44 Pump. . . . . . . . . . . . . . . . .CTM170POWERTECH 4.5 L and 6.8 L DieselEngines—Level 12 Electronic Fuel Systemswith Stanadyne DE10 Pump . . . . . . . . . . . . .CTM331POWERTECH 4.5 L and 6.8 L DieselEngines—Level 1 Electronic Fuel Systemswith Delphi/Lucas DP201 Pump . . . . . . . . . .CTM284POWERTECH 4.5 L and 6.8 L DieselEngines—Level 11 Electronic Fuel Systemswith Denso High Pressure Common Rail. . .CTM220John Deere Power SystemsLITHO IN U.S.A.Revised (10-12)Doosan purchased Bobcat Company from Ingersoll-Rand Company in2007. Any reference to Ingersoll-Rand Company or use of trademarks,service marks, logos, or other proprietary identifying marks belongingto Ingersoll-Rand Company in this manual is historical or nominativein nature, and is not meant to suggest a current affiliation betweenIngersoll-Rand Company and Doosan Company or the products ofeither.
IntroductionForewordThis manual is written for an experienced technician.Essential tools required in performing certain servicework are identified in this manual and arerecommended for use.This manual (CTM207) covers only mechanical fuelsystems. It is one of six volumes on 4.5 L and 6.8 Lengines. The following five companion manuals coverthe base engine plus electronic fuel system repair,operation and diagnostics: CTM104—Base Engine CTM170—Level 4 Electronic Fuel Systems withBosch VP44 Pump CTM331—Level 12 Electronic Fuel Systems withStanadyne DE10 Pump CTM284—Level 1 Electronic Fuel Systems withDelphi/Lucas DP201 Pump CTM220—Level 11 Electronic Fuel Systems withDenso High Pressure Common RailOther manuals will be added in the future to provideadditional information on electronic fuel systems asneeded.Live with safety: Read the safety messages in theintroduction of this manual and the cautions presentedthroughout the text of the manual.This is the safety-alert symbol. When you see thissymbol on the machine or in this manual, be alert tothe potential for personal injury.Use this component technical manual in conjunctionwith the machine technical manual. An applicationlisting in Section 01, Group 001 identifiesproduct-model/component type-model relationship. Seethe machine technical manual for information oncomponent removal and installation, and gainingaccess to the components.Information is organized in sections and groups for thevarious components requiring service instruction.Section 05 summarizes all applicable essential tools,service equipment and tools, other materials needed todo the job, and service parts kits. Section 06summarizes all specifications, wear tolerances, andtorque values.Before beginning repair on an engine, clean the engineand mount on a repair stand.This manual contains SI Metric units of measurefollowed immediately by the U.S. customary units ofmeasure. Most hardware on these engines is metricsized.Some components of this engine may be servicedwithout removing the engine from the machine. Referto the specific machine technical manual forinformation on components that can be servicedwithout removing the engine from the machine and forengine removal and installation procedures.Read each block of material completely beforeperforming service to check for differences inprocedures or specifications. Follow only theprocedures that apply to the engine model number youare working on. If only one procedure is given, thatprocedure applies to all the engines in the manual.CALIFORNIA PROPOSITION 65 WARNINGDiesel engine exhaust and some of its constituentsare known to the State of California to causecancer, birth defects and other reproductive harm.OUO1032,00014BA –19–19AUG04–1/1CTM207 (06OCT04)4.5 L & 6.8 L Mechanical Fuel Systems100604PN 2
IntroductionJohn Deere DealersDiscard CTM207 dated 17SEP02 or 14MAY03 andreplace with this new manual.SECTION 03—GROUP 130 (Mechanical FuelSystems Operation)Also, copy this page listing changes to this newCTM207 and route through your Service Department. Revised operational description of rotary fuel supplypumps.SECTION 01—GROUP 001 (Engine Identification)SECTION 04—GROUP 150 (Mechanical FuelSystems Observable Diagnostics and Tests) Updated engine model designation chart. Updated engine application charts.SECTION 01—GROUP 002 (Fuels) Revised diesel fuel specifications.Revised lubricity of diesel fuel specifications.Added bio-diesel fuel specifications.Added Dieselscan fuel analysis specifications.SECTION 02—GROUP 090 (Mechanical FuelSystem Repair and Adjustments) Added note regarding substitution of longer fuel filterelements and addition of sediment bowls whenappropriate. Added remove and install procedure forDelphi/Lucas fuel shut-off solenoid. Added remove and install procedure forDelphi/Lucas cold start advance switch and harness. Revised inspection procedure for Stanadyneinjection pump drive gear ID and shaft OD. Revised Stanadyne DB2 fuel injection pump drivegear-to-shaft retaining nut torque specification. Revised repair instruction for Motorpal fuel injectionpumps. Revised bleeding procedure. Added warning statements regarding air, water, andcontaminants in fuel pump housings leading topremature pump failure. Revised specifications for supply pump pressuretests. Revised rotary pump cold start advance check torefer to new solenoid removal and installation storyin Section 02. Added warning statement to fuel injection nozzle testregarding fluids under pressure. Revised bleeding procedure.SECTION 05 (Tools and Other Materials) All essential tools, service tools, dealer fabricatedtools and other materials listed throughout thismanual are consolidated in this section for ease ofreference.SECTION 06 (Specifications) All repair, test and diagnostic specifications listedthroughout this manual are consolidated in thissection for ease of reference.OUO1032,00014C2 –19–23AUG04–1/1CTM207 (06OCT04)4.5 L & 6.8 L Mechanical Fuel Systems100604PN 3
Introduction3/4 Right Front ViewPOWERTECH is a registered trademark of Deere & CompanyCTM207 73/4 Left Rear View–UN–23NOV973/4 Right Rear ViewRG7638RG7636–UN–23NOV97POWERTECH 4.5L Engine with Mechanical Fuel System3/4 Left Front ViewDPSG,OUO1004,129 –19–09SEP02–1/14.5 L & 6.8 L Mechanical Fuel Systems100604PN 4
Introduction3/4 Right Rear ViewPOWERTECH is a registered trademark of Deere & CompanyCTM207 73/4 Left Front View–UN–23NOV973/4 Right Front ViewRG7640RG7641–UN–23NOV97POWERTECH 6.8L Engine with Mechanical Fuel System3/4 Left Rear ViewDPSG,OUO1004,130 –19–09SEP02–1/14.5 L & 6.8 L Mechanical Fuel Systems100604PN 5
IntroductionCTM207 (06OCT04)4.5 L & 6.8 L Mechanical Fuel Systems100604PN 6
Contents01SECTION 01—General InformationGroup 000—SafetyGroup 001—Engine Identification and ApplicationsGroup 002—Fuels02SECTION 02—Repair and AdjustmentsGroup 090—Mechanical Fuel System Repair andAdjustmentsSECTION 03—Theory of OperationGroup 130—Mechanical Fuel Systems Operation03SECTION 04—DiagnosticsGroup 150—Observable Diagnostics and TestsSECTION 05—Tools and Other MaterialsGroup 170—Repair Tools and Other MaterialsGroup 180—Diagnostic Service Tools and OtherMaterialsGroup 190—Dealer Fabricated Service Tools04SECTION 06—SpecificationsGroup 200—Repair and General OEMSpecificationsGroup 210—Diagnostic Specifications0506INDXAll information, illustrations and specifications in this manual are based onthe latest information available at the time of publication. The right isreserved to make changes at any time without notice.COPYRIGHT 2004DEERE & COMPANYMoline, IllinoisAll rights reservedA John Deere ILLUSTRUCTION ManualPrevious EditionsCopyright 2000, 2002, 2003CTM207 (06OCT04)i4.5 L & 6.8 L Mechanical Fuel Systems100604PN 1
Contents010203040506INDXCTM207 (06OCT04)ii4.5 L & 6.8 L Mechanical Fuel Systems100604PN 2
01Section 01General InformationContentsPageGroup 000—Safety . . . . . . . . . . . . . . . . . . . .01-000-1Group 001—Engine Identification and ApplicationsEngine Model Designation. . . . . . . . . . . . . . . .01-001-1Engine Serial Number Plate Information . . . . .01-001-2OEM Engine Option Code Label . . . . . . . . . . .01-001-3Engine Application Charts . . . . . . . . . . . . . . . .01-001-4Group 002—FuelsLubricants and Coolants . . . . . . . . . . . . . . . . .01-002-1Diesel Fuel . . . . . . . . . . . . . . . . . . . . . . . . . . .01-002-1Bio-Diesel Fuel . . . . . . . . . . . . . . . . . . . . . . . .01-002-2Lubricity of Diesel Fuel . . . . . . . . . . . . . . . . . .01-002-3Dieselscan Fuel Analysis. . . . . . . . . . . . . . . . .01-002-3CTM207 (06OCT04)01-14.5 L & 6.8 L Mechanical Fuel Systems100604PN 1
Contents01CTM207 (06OCT04)01-24.5 L & 6.8 L Mechanical Fuel Systems100604PN 2
Group 000Safety010001Handle Fluids Safely—Avoid FiresStore flammable fluids away from fire hazards. Do notincinerate or puncture pressurized containers.Make sure machine is clean of trash, grease, and debris.TS227Do not store oily rags; they can ignite and burnspontaneously.–UN–23AUG88When you work around fuel, do not smoke or work nearheaters or other fire hazards.DX,FLAME –19–29SEP98–1/1Handle Starting Fluid SafelyStarting fluid is highly flammable.Do not incinerate or puncture a starting fluid container.TS1356To prevent accidental discharge when storing thepressurized can, keep the cap on the container, and storein a cool, protected location.–UN–18MAR92Keep all sparks and flame away when using it. Keepstarting fluid away from batteries and cables.DX,FIRE3 –19–16APR92–1/1Prepare for EmergenciesBe prepared if a fire starts.TS291Keep emergency numbers for doctors, ambulance service,hospital, and fire department near your telephone.–UN–23AUG88Keep a first aid kit and fire extinguisher handy.DX,FIRE2 –19–03MAR93–1/1CTM207 (06OCT04)01-000-14.5 L & 6.8 L Mechanical Fuel Systems100604PN 11
SafetyAvoid High-Pressure FluidsSearch for leaks with a piece of cardboard. Protect handsand body from high pressure fluids.X9811Avoid the hazard by relieving pressure beforedisconnecting hydraulic or other lines. Tighten allconnections before applying pressure.–UN–23AUG88Escaping fluid under pressure can penetrate the skincausing serious injury.If an accident occurs, see a doctor immediately. Any fluidinjected into the skin must be surgically removed within afew hours or gangrene may result. Doctors unfamiliar withthis type of injury should reference a knowledgeablemedical source. Such information is available from Deere& Company Medical Department in Moline, Illinois, U.S.A.DX,FLUID –19–03MAR93–1/1Wear Protective ClothingProlonged exposure to loud noise can cause impairmentor loss of hearing.Wear a suitable hearing protective device such asearmuffs or earplugs to protect against objectionable oruncomfortable loud noises.–UN–23AUG88Wear close fitting clothing and safety equipmentappropriate to the job.TS206010002Operating equipment safely requires the full attention ofthe operator. Do not wear radio or music headphoneswhile operating machine.DX,WEAR –19–10SEP90–1/1CTM207 (06OCT04)01-000-24.5 L & 6.8 L Mechanical Fuel Systems100604PN 12
Safety010003Service Machines SafelyTS228Remove rings and other jewelry to prevent electricalshorts and entanglement in moving parts.–UN–23AUG88Tie long hair behind your head. Do not wear a necktie,scarf, loose clothing, or necklace when you work nearmachine tools or moving parts. If these items were to getcaught, severe injury could result.DX,LOOSE –19–04JUN90–1/1Work In Ventilated AreaTS220If you do not have an exhaust pipe extension, open thedoors and get outside air into the area–UN–23AUG88Engine exhaust fumes can cause sickness or death. If it isnecessary to run an engine in an enclosed area, removethe exhaust fumes from the area with an exhaust pipeextension.DX,AIR –19–17FEB99–1/1Work in Clean AreaClean work area and machine.Make sure you have all necessary tools to do your job.Have the right parts on hand.Read all instructions thoroughly; do not attemptshortcuts.T6642EJ –UN–18OCT88Before starting a job:DX,CLEAN –19–04JUN90–1/1CTM207 (06OCT04)01-000-34.5 L & 6.8 L Mechanical Fuel Systems100604PN 13
SafetyRemove Paint Before Welding or HeatingAvoid potentially toxic fumes and dust. Remove paint a minimum of 76 mm (3 in.) from area tobe affected by heating. If you sand or grind paint, avoid breathing the dust.Wear an approved respirator. If you use solvent or paint stripper, remove stripper withsoap and water before welding. Remove solvent orpaint stripper containers and other flammable materialfrom area. Allow fumes to disperse at least 15 minutesbefore welding or heating.TS220Remove paint before heating:–UN–23AUG88Hazardous fumes can be generated when paint is heatedby welding, soldering, or using a torch.Do not use a chlorinated solvent in areas where weldingwill take place.Do all work in an area that is well ventilated to carry toxicfumes and dust away.Dispose of paint and solvent properly.DX,PAINT –19–19JUL01–1/1Flammable spray can be generated by heating nearpressurized fluid lines, resulting in severe burns toyourself and bystanders. Do not heat by welding,soldering, or using a torch near pressurized fluid lines orother flammable materials. Pressurized lines can beaccidentally cut when heat goes beyond the immediateflame area.–UN–15MAY90Avoid Heating Near Pressurized Fluid LinesTS953010004DX,TORCH –19–03MAR93–1/1CTM207 (06OCT04)01-000-44.5 L & 6.8 L Mechanical Fuel Systems100604PN 14
Safety010005Illuminate Work Area SafelyTS223–UN–23AUG88Illuminate your work area adequately but safely. Use aportable safety light for working inside or under themachine. Make sure the bulb is enclosed by a wire cage.The hot filament of an accidentally broken bulb can ignitespilled fuel or oil.DX,LIGHT –19–04JUN90–1/1Construct Dealer-Made Tools Safely–UN–01JUL97Faulty or broken tools can result in serious injury. Whenconstructing tools, use proper, quality materials and goodworkmanship.LX1016749Do not weld tools unless you have the proper equipmentand experience to perform the job.Construct Dealer-Made Tools SafelyDPSG,OUO1004,899 –19–19MAY99–1/1CTM207 (06OCT04)01-000-54.5 L & 6.8 L Mechanical Fuel Systems100604PN 15
SafetyPractice Safe MaintenanceUnderstand service procedure before doing work. Keeparea clean and dry.Never lubricate, service, or adjust machine while it ismoving. Keep hands, feet , and clothing frompower-driven parts. Disengage all power and operatecontrols to relieve pressure. Lower equipment to theground. Stop the engine. Remove the key. Allow machineto cool.Securely support any machine elements that must beraised for service work.On towed implements, disconnect wiring harnesses fromtractor before servicing electrical system components orwelding on machine.TS218On self-propelled equipment, disconnect battery groundcable (-) before making adjustments on electrical systemsor welding on machine.–UN–23AUG88Keep all parts in good condition and properly installed. Fixdamage immediately. Replace worn or broken parts.Remove any buildup of grease, oil, or debris.DX,SERV –19–17FEB99–1/1Use Proper ToolsUse power tools only to loosen threaded parts andfasteners.For loosening and tightening hardware, use the correctsize tools. DO NOT use U.S. measurement tools onmetric fasteners. Avoid bodily injury caused by slippingwrenches.–UN–08NOV89Use tools appropriate to the work. Makeshift tools andprocedures can create safety hazards.TS779010006Use only service parts meeting John Deere specifications.DX,REPAIR –19–17FEB99–1/1CTM207 (06OCT04)01-000-64.5 L & 6.8 L Mechanical Fuel Systems100604PN 16
Safety010007Dispose of Waste ProperlyDo not pour waste onto the ground, down a drain, or intoany water source.TS1133Use leakproof containers when draining fluids. Do not usefood or beverage containers that may mislead someoneinto drinking from them.–UN–26NOV90Improperly disposing of waste can threaten theenvironment and ecology. Potentially harmful waste usedwith John Deere equipment include such items as oil, fuel,coolant, brake fluid, filters, and batteries.Air conditioning refrigerants escaping into the air candamage the Earth’s atmosphere. Government regulationsmay require a certified air conditioning service center torecover and recycle used air conditioning refrigerants.Inquire on the proper way to recycle or dispose of wastefrom your local environmental or recycling center, or fromyour John Deere dealer.DX,DRAIN –19–03MAR93–1/1Live With SafetyTS231–19–07OCT88Before returning machine to customer, make suremachine is functioning properly, especially the safetysystems. Install all guards and shields.DX,LIVE –19–25SEP92–1/1CTM207 (06OCT04)01-000-74.5 L & 6.8 L Mechanical Fuel Systems100604PN 17
Safety010008CTM207 (06OCT04)01-000-84.5 L & 6.8 L Mechanical Fuel Systems100604PN 18
Group 001Engine Identification and Applications010011Engine Model DesignationJohn Deere Engine Model—4045 and 6068 EnginesJohn Deere engine model designation includes number ofcylinders, displacement in liters, aspiration, user code, andapplicable code. For example:Engine Model Designation—Continued4045TF150 Engine4 . Number of cylinders4.5 . Liter displacementT . Aspiration codeF . User code1 . Internal engine configuration type50 . POWERTECH application codeAspiration CodeD . Naturally aspiratedT . Turbocharged, no aftercoolingA . Turbocharged and Air-to-Coolant AftercooledH . Turbocharged and Air-to-Air AftercooledUser Factory CodeAP . Saltillo (Mexico)AT . Agritalia srl (Vittoria, Sicily, Italy)CQ . S.L.C. Horizontina (Brazil)DW . John Deere Davenport Works (Iowa)E . John Deere Ottumwa Works (Iowa)F . OEM (Outside Equipment Manufacturers)FF . Kernersville Deere-HitachiFG . Goldoni (Italy)FM . Marine EnginesH . John Deere Harvester Works (Illinois)KV . John Deere Knoxville (Tennessee)L . John Deere Werke Mannheim (Germany)LA . John Deere Werke Mannheim (Germany)(Engines with Bosch VP44 Injection Pump)LV . John Deere Augusta (Georgia)N . John Deere Des Moines Works (Iowa)P . Saltillo/Monterrey (Mexico)PY . Larson & Toubro Ltd. (Pune, India)RW . John Deere Waterloo Tractor Works (Iowa)T . John Deere Dubuque Works (Iowa)T8 . Cameco (Deere) (Louisiana)TJ . Timberjack (Deere) (Sweden/Finland/Canada)YC . John Deere Jialian Harvester Co. Limited(China)Z . John Deere WERKE Zweibrucken (Germany)Model Designation1 or 2 . Indicates different internal engine componentsApplication Code50 or above . POWERTECH code for specific applicationPOWERTECH is a registered trademark of Deere & CompanyPOWERTECH is a trademark of Deere & CompanyCTM207 (06OCT04)RG,01,DT7028 –19–19AUG04–1/101-001-14.5 L & 6.8 L Mechanical Fuel Systems100604PN 19
Engine Identification and ApplicationsEngine Serial Number Plate Information–UN–11NOV97IMPORTANT: The engine serial number plate (A) canbe easily destroyed. Before “hot tank”cleaning the block, remove the plate.Engine Serial Number (B)Each engine has a 13-digit John Deere engine serialnumber identifying the producing factory, engine modeldesignation, and a 6-digit sequential number. Thefollowing is an example:RG7778RG9060–UN–16MAR98T04045T000000T0 . Factory producing engine4045T . Engine model designation000000 . Sequential serial numberFactory Code (Engine Manufacturer)T0 . Dubuque, IowaCD . Saran, FrancePE . Torreon, MexicoJ0 . Rosario, ArgentinaEngine Model Designation4045T . Definition explained previously. (See ENGINEMODEL DESIGNATION earlier in this group.Sequential Number000000 . 6-digit sequential serial numberDubuque Engine Serial Number PlateEngine Application Data (C)The second line of information on the serial number plateidentifies the engine/machine or OEM relationship. SeeENGINE APPLICATION CHARTS later in this group.–UN–16MAR98Coefficient of Absorption (D) — (Saran-Built EnginesOnly)A—Engine Serial Number PlateB—Engine Serial NumberC—Engine Application DataD—Coefficient of Absorption (Saran Engines Only)RG9061The second line of information on the Saran serial numberplate also contains the coefficient of absorption value forsmoke emissions.–UN–16MAR98Saran Engine Serial Number PlateRG9062010012Torreon Engine Serial Number PlateRG,01,DT7029 –19–09SEP02–1/1CTM207 (06OCT04)01-001-24.5 L & 6.8 L Mechanical Fuel Systems100604PN 20
Engine Identification and Applications010013OEM Engine Option Code LabelNOTE: Before “hot tank” cleaning, ensure that optioncodes are recorded elsewhere.CD30433Always provide option code information and engine basecode when ordering repair parts. A listing of option codesis given in Parts Catalogs and Operator’s Manuals.–UN–10MAY95An option code label is secured to the top of the valvecover and identifies the factory installed options on eachOEM engine to ensure correct parts acquisition.DPSG,OUO1004,482 –19–07NOV98–1/1CTM207 (06OCT04)01-001-34.5 L & 6.8 L Mechanical Fuel Systems100604PN 21
Engine Identification and Applications010014Engine Application ChartsJOHN DEERE AGRICULTURAL EQUIPMENTMachine ModelEngine ModelDes Moines, Iowa4700/4710 Sprayer (138 kW)T06068TN050, T06068TN053, PE6068TN050, PE6068TN0534700/4710 Sprayer (149 kW)PE6068TN0526700/6700S SprayerT04045TN050, PE4045TN0507455 Cotton StripperT06068TN051, PE6068TN0517460 Cotton StripperPE6068TN0549935 Cotton PickerT06068TN051, PE6068TN051East Moline, Illinois9400 CombineT06068HH0509410 CombineT06068HH0519450 CombineT06068HH052, PE6068HH052Horizontina, Brazil1075 CombineJ06068TYC501165 CombineJ06068TCQ111170 CombineCD6068TCQ501175 CombineJ06068TJ121450 CombineJ06068TCQ04, J06068TJ041550 CombineJ06068ACQ013518 CombineJ06068TYC515403/5605 TractorJ04045DCQ01, J04045DJ015705 TractorJ04045TJ026400 TractorJ04045TCQ016403 TractorJ04045TP0576405 TractorJ04045TCQ016415 TractorJ04045TCQ036603 TractorJ6068TP036605 TractorJ06068TJ026615 TractorJ06068TCQ137505 TractorJ06068TCQ037515 TractorJ06068TCQ14Jiamusi, China1065 CombineCD4045TYC501075 CombineCD6068TYC503060 CombineCD4045DYC503518 CombineCD6068TYC51, CD6068HYC50Zweibrucken, Germany2254 CombineCD6068HZ050Continued on next pageCTM207 (06OCT04)01-001-4DPSG,OUO1004,2764 –19–20AUG04–1/104.5 L & 6.8 L Mechanical Fuel Systems100604PN 22
Engine Identification and Applications010015JOHN DEERE AGRICULTURAL EQUIPMENTMachine ModelEngine Model3200/3400 TelehandlerCD4045TZ050Ottumwa, Iowa4890 WindrowerT04045TE050, PE4045TE0504895 WindrowerT04045TE051, PE4045TE0514990 WindrowerT06068TE050, PE6068TE0504995 WindrowerPE6068TE051Waterloo, Iowa7210 Tractor (SYNCROPLUS )T06068TRW53, PE6068HRW537210 Tractor (POWRQUAD )T06068TRW50, PE6068TRW507220 TractorCD6068TRW017410 Tractor (SYNCROPLUS )T06068TRW54, PE6068HRW547410 Tractor (POWRQUAD )T06068TRW51, PE6068TRW517510 Tractor (POWRQUAD )T06068TRW70, PE6068TRW707610 Tractor (105 kW)T06068TRW52, PE6068TRW527610 Tractor (110 kW)T06068TRW72, PE6068TRW727810 Tractor (Export-Brazil)PE6068TRW73Mannheim, Germany (European Market)3210 TractorCD4045DRT503310 TractorCD4045DRT513410 TractorCD4045TRT505620 TractorCD4045DL2705720 TractorCD4045DL2735820 TractorCD4045DL2746010 TractorCD4045DL0506020 TractorCD4045DL0706110 Tractor (Direct Fan Drive)CD4045TL0586110 Tractor (Viscous Fan Drive)CD4045TL0506120 TractorCD4045TL0706205 TractorCD4045TL0646210 Tractor (Direct Fan Drive)CD4045TL0596210 Tractor (Viscous Fan Drive)CD4045TL0516215 Tractor (Classic) (Non—Certified)CD4045TL0726215 Tractor (Classic) (Certified)CD4045TL0716220 TractorCD4045TL0716310 Tractor (Direct Fan Drive)CD4045TL0606310 Tractor (Viscous Fan Drive)CD4045TL0526320 TractorCD4045HL072SYNCROPLUS is a trademark of Deere & CompanyPOWRQUAD is a trademark of Deere & CompanyCTM207 (06OCT04)Continued on next page01-001-5DPSG,OUO1004,2764 –19–20AUG04–2/104.5 L & 6.8 L Mechanical Fuel Systems100604PN 23
Engine Identification and Applications010016JOHN DEERE AGRICULTURAL EQUIPMENTMachine ModelEngine Model6320SE TractorCD4045TL0736410 Tractor (Direct Fan Drive)CD4045TL0616410 Tractor (Viscous Fan Drive)CD4045TL0536420 TractorCD4045HL0706505 TractorCD6068DL0516510 TractorCD6068DL0506515 Tractor (Classic) (77 kW)CD6068DL0716515 Tractor (Classic) (85 kW)CD6068DL0706520/6520SE TractorCD6068DL070, CD6068TL0736610 TractorCD6068TL0506810 TractorCD6068TL0516910 Tractor (99 kW)CD6068TL0526910 Tractor (107 kW)CD6068TL054Mannheim, Germany (North American Market)6110/6110L TractorCD4045TL0636120 TractorCD4045TL0706210/6210L TractorCD4045TL0546215 Tractor (Advantage)CD6068TL0716220 TractorCD4045TL0716310/6310L/6310S TractorCD4045TL0556320 TractorCD4045HL073, CD4045TL0746403/6405 Tractor (Advantage)CD4045TL0626410/6410L/6410S TractorCD4045TL0566415 Tractor (Advantage)CD4045TL0756420 TractorCD4045HL0706510L/6510S TractorCD4045TL0576520L TractorCD4045HL0716603/6605 Tractor (Advantage)CD6068TL0536615 Tractor (Advantage)CD6068TL0716715 Tractor (Advantage)CD6068TL072Saltillo, Mexico110C ExcavatorPE4045TP058110CFX ExcavatorPE4045TP0585415 TractorPE4045DP050, PE4045DP0525615 TractorPE4045DP051, PE4045DP0535715 TractorPE4045TP050, PE4045TP0596103 TractorPE4045TP0556203 TractorPE4045TP0566400 TractorPE4045TP054Continued on next pageCTM207 (06OCT04)01-001-6DPSG,OUO1004,2764 –19–20AUG04–3/104.5 L & 6.8 L Mechanical Fuel Systems100604PN 24
Engine Identification and Applications010017JOHN DEERE AGRICULTURAL EQUIPMENTMachine ModelEngine Model6403 TractorPE4045TP057 (Non-Certified), PE4045TP060 (Tier I Certified)6415 TractorPE4045TP061 (Tier 2)6603 TractorPE6068TP053 (Non-Certified), PE6068TP054 (Tier I Certified)7220 TractorPE6068TP0557320 TractorPE6068TP056 (Tier 2)7405 Tractor (Advantage)CD6068TP051, PE6068TP0517410 TractorCD6068TP0527420 TractorPE6068TP057 (Tier 2)7500 TractorPE6068TP0527520 TractorPE6068TP058 (Tier 2)Tekirdag, Turkey5615 TractorCD4045DTK205715 TractorCD4045TTK20Cameco (Deere) (Thibodaux, Louisiana)S30 HarvesterPE6068DT850SP1800 Cane LoaderPE6068DT850SP2252 Cane LoaderPE6068TT850SP3000 Cane LoaderPE6068DT850100 Loader/ Harvester (Kanaf)PE6068TT850110T Cane TractorPE4045TT851215 4WD TractorPE6068DT850220 TractorPE6068TT851220 4WD Tractor/Pineapple Harvester/SprayerPE6068TT850404 Vegetable SprayerT04045TT850, PE4045TT850, T04045TT801Continued on next pageCTM207 (06OCT04)01-001-7DPSG,OUO1004,2764 –19–20AUG04–4/104.5 L & 6.8 L Mechanical Fuel Systems100604PN 25
Engine Identification and Applications010018JOHN DEERE COMMERCIAL AND CONSUMER EQUIPMENTAugusta, Georgia5410 TractorCD4045DLV50, PE4045DLV505410 Tractor (No Engine Air Heater Option)PE4045DLV515420/5420N TractorPE4045DLV505420/5420N Tractor (No Engine Air Heater Option)PE4045DLV515425 TractorPE4045TLV535525PE4045TLV545510/5510N TractorCD4045TLV50, PE4045TLV505510/5510N Tractor (No Engine Air Heater Option)PE4045TLV515510 Tractor (LUK Clutch Option)PE4045TLV525520/5520N TractorPE4045TLV505520/5520N Tractor (No Engine Air Heater Option)PE4045TLV515520 TractorPE4045TLV52Agritalia srl (Vittoria, Sicily, Italy)5410 TractorCD4045TAT505415 TractorCD4045DAT705510 TractorCD4045TAT505515 TractorCD4045TAT705615 TractorCD4045TAT71Continued on next pageCTM207 (06OCT04)01-001-8DPSG,OUO1004,2764 –19–20AUG04–5/104.5 L & 6.8 L Mechanical Fuel Systems100604PN 26
Engine Identification and Applications010019JOHN DEERE CONSTRUCTION AND FORESTRY EQUIPMENTMachine ModelEngine ModelDavenport, IowaLX80 LoaderT4045HDW51LX100 Loader (Hitachi Construction Machine)T06068TDW53, PE6068TDW53LX100-3 Loader (Hitachi Construction Machine)T06068TDW50, PE6068TDW50LX120 Loader (Hitachi Construction Machine)T06068HDW52, T06068HDW70, PE6068HDW70TC44H Tool CarrierT04045TDW50, PE4045TDW50TC54H Tool CarrierT06068TDW50, PE6068TDW50TC62H Tool CarrierT06068HDW50, PE6068HDW50TJ460 TC Skidder Tool CarrierT06068TDW57, PE6068TDW57360D Skidder (Timberjack)T06068TDW54, PE6068TDW54444H LoaderT04045TDW50, PE4045TDW50460 Skidder (Direct Drive) (Timberjack)T06068TDW55, PE6068TDW55460D Skidder (Torque Converter) (Timberjack) (S.N. —586336)T06068TDW57, PE6068TDW57540/548H SkidderT06068TDW54, PE6068TDW54540/548G Skidder (S.N. 558205—565684)T06068TDW51540/548G-II Skidder (S.N. 565685—576602)T06068TDW54, PE6068TDW54540G-III, 548G-III Skidder (S.N. 576603-586336)T06068TDW54, PE6068TDW54540G-III, 548G-III Skidder (S.N. 586337— )PE6068HDW58 (Tier 2)544/544H LoaderT06068TDW50, PE6068TDW50624H LoaderT06068HDW50, PE6068HDW50640G/648G Skidder (S.N. 558205—565684)T06068TDW52640/648G-II Skidder (S.N. 565685—576602)T06068TDW55, PE6068TDW55640G-III, 648G-III Skidder (Direct Drive)(S.N. 576603—586336)T06068TDW55, PE6068TDW55640G-III,
Revised inspection procedure for Stanadyne injection pump drive gear ID and shaft OD. Revised Stanadyne DB2 fuel injection pump drive gear-to-shaft retaining nut torque specification. Revised repair instruction for Motorpal fuel injection pumps. Revised bleeding procedure.
John Deere engines and tran MODEL KW/HP TIER II CERTIFIED ENGINE 5215 41/55 3 cylinder turbocharged 2.9 litre PowerTech 5315 48/65 3 cylinder turbocharged 2.9 litre PowerTech 5415 53/72 4 cylinder naturally aspirated 4.5 litre PowerTech 5515 59/80 4 cylinder turb
VGB-Standard Feed Water, Boiler Water and Steam Quality for Power Plants / Industrial Plants VGB-S-010-T-00;2011-12.EN Third edition 2011 (formerly VGB-R 450 Le) Editor: VGB PowerTech e.V. Publisher: VGB PowerTech Service GmbH Verlag technisch -wissenschaftlicher Schriften Klinkestr. 27-31, 45136 Essen Phone: 49 201 8128-200
(vormals VGB-R 450 L) Herausgegeben vom VGB PowerTech e.V. Zu beziehen bei: VGB PowerTech Service GmbH Verlag technisch-wissenschaftlicher Schriften Postfach 10 39 32, 45039 Essen Tel. 49 201 8128-200 Fax 49 201 8128-329 E-Mail: mark@vgb.org ISBN 978-3-86875-371-4 Jegliche Wiedergabe ist nur mit vorheriger Genehmigung des VGB gestattet.
Manufacturer and Model John Deere PowerTech E 6068H John Deere PowerTech Plus 6068H Non-Road Emission Standard EPA Tier 3/EU Stage IIIA and Brazil MAR-I emissions EPA Tier 3/EU Stage IIIA and Brazil MAR-I emissions Cylinders 6 6 Valves per Cylinder 2 4 Displacement 6.8 L (414 cu. in.) 6.8 L (414 cu. in.) Peak Power (ISO 9249)
Manufacturer and Model John Deere PowerTech E 4045HT072 turbocharged John Deere PowerTech Plus 4045HT082 turbo- charged Non-Road Emission Standard EPA Interim Tier 4/EU Stage IIIB EPA Final Tier 4/EU Stage IV Displacement 4.5 L (276 cu. in.) 4.5 L (276 cu. in.) Net Peak Power (ISO 9249) 52 kW (70 hp) at 1,900 rpm /
Engine, John Deere PowerTech PWX 4.5L, certified to IT4 / Stage IIIB emissions For use only in areas where EPA Interim Tier 4/EU Stage IIIB is required. John Deere PowerTech Plus 4045HT PWX 4.5 L. (275 Cu. In.) Certified to EPA Interim Tier 4 emissions 97 Net Rated hp (ISO 9249) Turbocharger
POWERTECH 2.4L&3.0L 4024and5030 OEMDieselEngines OPERATOR’SMANUAL 2.4L&3.0LOEMDieselEngines OMRG34
KKS Application Explanations for Hydro Power Plants VGB–B106 D1 Issued by: VGB PowerTech e.V. Obtainable from: VGB PowerTech Service GmbH Verlag technisch-wissenschaftlicher Schriften Postbox 10 39 32, 45039 Essen Phone: 4
