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INSTALLATIONGUIDESmartSenseFor help, call 1 (877) BIG-FANSor visit www.bigassfans.com

Installation Guide:Feb. 2015Rev. HBig Ass Fans2348 Innovation DriveLexington, KY 405111-877-BIG-FANSwww.bigassfans.comAll trademarks used herein are the properties of their respective owners.www.bigasssolutions.com/patents

SMARTSENSEContentsIntroductionThank You About Big Ass Fans About the SmartSense 111Pre-InstallationWhat’s in the Box Dimensions 23Mounting the SmartSenseOverview SmartSense with Powerfoil X 2.0 and Powerfoil X 2.0Plus Fans SmartSense with Basic 6 , Powerfoil 8, and Powerfoil 8Plus Fans SmartSense with Essence Fans Mounting the Remote Temperature Sensor Mounting the Wall Controller 456789Electrical InstallationElectrical Installation Safety Power Guidelines Single Fan Installation for PowerfoilX 2.0 and PowerfoilX 2.0 Plus Fans Multi-Fan Installation (Daisy Chaining) for PowerfoilX2.0 and PowerfoilX2.0Plus Fans Single Fan Installation for Basic 6, Powerfoil8, and Powerfoil8Plus Fans Multi-Fan Installation (Daisy Chaining) for Basic 6, Powerfoil8, and Powerfoil8Plus Fans Electrical Installation for Essence Fans Alternative Wiring Methods 1010111213141516Operating the SmartSenseStarting and Stopping the Fan Modes of Operation 1718Programming the SmartSenseSelecting a Mode Programming Winter Mode Maximum Fan Speed Programming Summer Mode Minimum and Maximum Temperatures Adjusting Manual Mode Fan Speed 19191919TroubleshootingWall Controller Remote Temperature Sensor 2020WWW.BIGASSFANS.COM 2011 DELTA T CORP.ALL RIGHTS RESERVED

SMARTSENSEIMPORTANT SAFETY INSTRUCTIONSREAD AND SAVE THESE INSTRUCTIONSWARNING: This guide is intended to provide a basic overview for integrating a SmartSense with a Big Ass Fan. Consult theInstallation Guide included with the fan for additional installation and operation instructions.WARNING: Disconnect fan and controller from power supply before installing the SmartSense.WARNING: To reduce the risk of electric shock, wiring should be performed by a qualified electrician! Incorrect assembly cancause electric shock or damage the motor and the controller! Hazard of electrical shock!WARNING: Installation must be in accordance with the National Electrical Code, ANSI/NFPA 70-2011, and all local codes.The procedures and techniques outlined in this manual are merely a guide for proper installation. Code compliance is yourresponsibility! Failure to comply with these codes could result in personal injury or property damage.WARNING: The fan controllers contain high voltage capacitors which take time to discharge after removal of mains supply.Before working on the fan controller, ensure isolation of mains supply from line inputs at the fan controller’s disconnect (L1,L2/N, 3). Wait three minutes for capacitors to discharge to safe voltage levels. Failure to do so may result in personal injury ordeath. Note: Darkened display LEDs are not an indication of safe voltage levels.WARNING: When service or replacement of a fan component requires the removal or disconnection of a safety device, thesafety device is to be reinstalled or remounted as previously installed.CAUTION: The Big Ass Fans product warranty will not cover equipment damage or failure that is caused by improperinstallation.ATTENTION: If installing the fan in the United States, the fan must be installed per the following National Fire ProtectionAssociation (NFPA) guidelines: The fan must be centered approximately between four adjacent sprinklers. The vertical distance from the fan to the sprinkler deflector must be at least 3 ft (91.4 cm). The fan must be interlocked to shut down immediately upon receiving a waterflow signal from the alarm system.WWW.BIGASSFANS.COM 2011 DELTA T CORP.ALL RIGHTS RESERVED

SMARTSENSEIntroductionThank you and congratulations on your purchase of a Big Ass Fan, an efficient and cost-effective way to stay cool in the summer andwarm in the winter. The revolutionary design of our fans combines the best of both form and function to bring power performanceand a sleek look to any setting. More importantly, you have purchased a product that is backed by extensive research, thoroughtesting, and quality manufacturing. We’re ready to answer any questions or comments at 1-877-BIG-FANS or visit our Web site atwww.bigassfans.com.1Who we are and what we doBig Ass Fans has been the preeminent manufacturer of large-diameter, low-speed fans since 1999. With a worldwide presence andlocated in beautiful Lexington, KY, we research, design, and manufacture the most effective air movement solutions on the market.Our never-ending commitment to quality and innovation keeps us at the leading edge of a burgeoning industry. With an eye to helpingcustomers satisfy their needs, and a strong sense of corporate responsibility to the community, Big Ass Fans has redefined the waybusiness is done.About the SmartSenseThe SmartSense is engineered to maximize both energy savings and comfort through year-round control of your Big Ass Fan.Wall ControllerSupply voltage 24VDC, 100mAPower consumption 1WOutput4–20mA DC current loopWiring18–22 AWGOperating temperature32 –100 F (0 –38 C)Humidity95% Relative humidity. Board is conformal coated.Storage temperature14 –122 F (-10 –50 C)ESD withstand voltage /- 4kV Air, /- 4kV ContactRemote Temperature SensorSupply voltage 10VDC to 24VDCPower consumption 1WOutput4–20mA DC current loopAccuracy/Non-linearity /-1 @ 77 F/ /-0.5 FWiring18–22 AWGOperating temperature32 –100 F (0 –38 C)Humidity95% Relative humidity. Board is conformal coated.Storage temperature14 –122 F (-10 –50 C)ESD withstand voltage /- 4kV Air, /- 4kV ContactWiringMax wiring distance (ft)((Vsupply-10V)/0.02A) / (Wire Ohms per Foot x 2)Note: There is no concern regarding wiring distance regardless of wire gauge used. Using the formula above, the maximum wiringdistance between devices would be 18,421 ft (3.5 mi) if 22 AWG stranded is used (0.019 ohms per ft).WWW.BIGASSFANS.COM 2011 DELTA T CORP.ALL RIGHTS RESERVED

SMARTSENSE2What’s in the boxPre-InstallationCAUTION: The wall controller and remote temperature sensor contain sensitive electronic PCBs. Use extreme care whenhandling! ESD precautions recommended.The SmartSense is shipped in a single box and packaged in static shielding materials for ESD protection. Dashed lines indicate internalboxes or bags. Review the information below to ensure you have received all necessary components for installation and operation.Note: Drawings are not to scale.Wall Controller &Mounting HardwarePower Cord500 Ω Resistor1Remote Temperature Sensor &Mounting Hardware1. The resistor is needed only for 0–10 V devices controlled by a 4–20 mA analog signal when connected.WWW.BIGASSFANS.COM 2011 DELTA T CORP.ALL RIGHTS RESERVED

SMARTSENSE3Pre-Installation (cont.)DimensionsRemote Temperature Sensor1.9” (4.8 cm)1”(2.5 cm)4” (10.2 cm)Mounting PlateWall Controller3.86” (9.8 cm)2.8” (7 cm)5.1” (13 cm)7.25” (18.4 cm)Depth: 1” (2.5 cm)WWW.BIGASSFANS.COM 2011 DELTA T CORP.ALL RIGHTS RESERVED

SMARTSENSE4Mounting the SmartSenseWARNING—TO REDUCE THE RISK OF FIRE, ELECTRIC SHOCK, OR INJURY TO PERSONS, OBSERVE THE FOLLOWING:a. Installation work and electrical wiring must be done by qualified person(s) in accordance with all applicable codes andstandards.b. When cutting or drilling into a wall or ceiling, do not damage electrical wiring or other hidden utilities.OverviewThe SmartSense relies on air temperature readings obtained at the locations of the wall controller and remote temperature sensor.Proper mounting locations are essential to the successful adjustment of the room temperature. Refer to the diagram and guidelinesbelow.ZONE 1ZONE 2ZONE 1. The remote temperature sensor must be mounted in the upper portion of the room (Zone 1) in order ACI is setto the DOWNposition forACI mode.READYVariable Frequency Drive at the Powerfoil X2.0or Powerfoil X2.0 Plus Fan #1 Controller(cover removed)SMARTSENSEElectrical Installation (cont.)Multi-fan installation (daisy chaining) for Powerfoil X2.0 and Powerfoil X2.0 Plus fans

SMARTSENSEElectrical Installation (cont.)Single fan installation for Basic 6 , Powerfoil 8, and Powerfoil 8 Plus fans13Parameter Changes ARE requiredP101 ‘Standard Reference Source’ must be changed from “0” for keypad operation to “2” for 4-20mA analog input operation.Variable Frequency Drive at the Basic 6 ,Powerfoil 8, or Powerfoil 8 Plus Fan Controller(cover removed)SmartSense RemoteTemperature Sensor1 2 5 6 25 4 11 13A 13B 13C 14 30 16 17L1L2L34–20 mA Out (Black)PE 24 VDC In (Red)W/T3REDV/T2BLACKU/T12 conductor shielded cable 18-22AWG Stranded(provided by installer) Maximum distance 1000ftReservedReservedReservedDC Common (shield) (Gray)4–20 mA Input from RTS (Black) 24 VDC RTS Supply Out (Red)4–20 mA Out to Fan Controller (Red)DC Common (shield) (Black) 24 VDC Supply In (Gray w/ White)DC Common (shield) (Gray)Top of Wall PadSmartSenseWall ControllerWWW.BIGASSFANS.COM 2011 DELTA T CORP.ALL RIGHTS RESERVED

P150 ‘TB-30 Output’ must be changed from “0” for None to “1” for 0-10VDCoutput (scaled to drive output frequency).P152 ‘TB-30 Scaling Frequency’ must be changed to equal the frequencysetting of P103 ‘Maximum Frequency.’WWW.BIGASSFANS.COM 2011 DELTA T CORP.ALL RIGHTS RESERVEDV/T2BLACKW/T3PEL1REDL2L3Variable Frequency Drive at the Basic 6 ,Powerfoil 8, or Powerfoil 8 Plus Fan #1Controller(cover removed)4-20mA Input from SmartSenseU/T11 2 5 6 25 4 11 13A 13B 13C 14 30 16 17V/T2BLACKW/T3PEL1REDL2L31 2 5 6 25 4 11 13A 13B 13C 14 30 16 17#30 0–10 VDC Output0-10VDC out to nextdownstream controllerVariable Frequency Drive at the Basic 6,Powerfoil8, or Powerfoil8Plus Fan #2 Controller(cover removed)3 conductor shielded cable minimum 20 AWG Stranded(provided by installer) Recommended Maximum distance 100 ftU/T1#2 Analog Common#5 0–10VDC InputP160 ‘Speed at Minimum Signal’ must be changed from “10.0” to “0.0” forproper minimum speed reference scaling from preceding fan controller.14#2 Analog Common#25 4-20 mA InputP102 ‘Minimum Frequency’ must be changed from “10.0” to “0.0” for properminimum speed reference scaling from preceding fan controller.P150 ‘TB-30 Output’ must be changed from “0” for None to “1” for 0-10VDCoutput (scaled to drive output frequency).#30 0–10 VDC OutputP101 ‘Standard Reference Source’ must be changed from “0” for keypadoperation to “1” for 0-10VDC analog input operation.P101 ‘Standard Reference Source’ must be changed from “0” for keypadoperation to “2” for 4-20mA analog input operation.P152 ‘TB-30 Scaling Frequency’ must be changed to equal the frequencysetting of P103 ‘Maximum Frequency.’The following parameter changes are required on all downstream fan controllers:The following parameter changes are required on the first fan controller:SMARTSENSEElectrical Installation (cont.)Multi-fan installation (daisy chaining) for Basic 6 , Powerfoil 8, and Powerfoil 8 Plus fans

SMARTSENSE15Electrical Installation (cont.)Electrical installation for Essence fansEssence fans can be controlled by a 4–20 mA analog signal when connected as shown below. The provided 500 Ω resistor is required.A 4 mA signal will develop 1 V (minimum speed) across the fan’s analog input, and a 20 mA signal will develop 10 V (maximum speed)across the fan’s analog input.The Essence wall controller is not used when SmartSense is installed. Start/Stop for the fan can be accomplished by using a switchinline with the AC power to the fan.Low Voltage Control CablePower SupplyBROWN, ORANGE,GREEN, RED(NOT USED)Description 0-10 VDC Speed Ref.Not usedStatus LED ( )Run EnableClosed: Enable; Open: Disable*Status LED (-) 10 VDC SupplyDC Common500 Ω resistorREDSmartSense RemoteTemperature Sensor4–20 mA AnalogSpeed Reference*Note: If this circuit is open, the fan will shut down and issue aRun Enable Jumper Open error. The jumper must stay closedfor the fan to run. A zero speed reference (under 1 V) will bringthe fan to a stop. To restart the fan, close the circuit and resetpower to the fan.2 conductor shielded cable 18–22 AWGStranded (provided by installer)Maximum distance 1000ftTop ofWall Pad4–20 mA Out (Black)Run enableClosed: enableOpen: disable* 24 VDC In (Red)BLUE & YELLOWBLACKBLACKGREENWHITEWHITELow VoltageControl CablePower SupplyCableBLACKL2/AC NEUTRALPE/GROUNDL1/AC LINESee the EssenceInstallation Guide forspecifications andwire KReservedReservedReservedDC Common (shield) (Gray)4–20 mA Input from RTS (Black) 24 VDC RTS Supply Out (Red)4–20 mA Out to Fan Controller (Red)DC Common (shield) (Black) 24 VDC Supply In (Gray w/ White)DC Common (shield) (Gray)SmartSenseWall ControllerWWW.BIGASSFANS.COM 2011 DELTA T CORP.ALL RIGHTS RESERVED

SMARTSENSE16Electrical Installation (cont.)Alternative wiring methodsIf there is not a 120VAC receptacle within six (6) feet of the desired SmartSense wall controller location, the installer can extend thecord of the provided power supply as needed or use one of the alternate wiring methods shown below utilizing a 3-conductor shieldedcable.Collocate a 24 VDC Supply with ControllerRemote TemperatureSensor 24VIN4-20mA OutFan ControllerAnalog InputREDRED4-20mA InputAnalog CommonBLKBLK 24VDC SupplyDC CommonCable ShieldDrain Leads(if present) 24VDCWHTGRAYREDBLKWHTSmartSenseControllerCollocate a 24 VDC Supply with RemoteTemperature SensorRemote TemperatureSensor4-20mA Out 24VINFan ControllerAnalog InputREDRED4-20mA InputAnalog CommonWHTBLK 24VDC Supply 24VDCDC CommonBLKGRAYCable ShieldDrain Leads(if present)ReservedReservedReservedDC Common (shield)RTS Input 24VDC RTS Supply4-20mA Output to FanDC Common (shield) 24VDCDC Common S.COM 2011 DELTA T CORP.ALL RIGHTS RESERVED

SMARTSENSEOperating the SmartSense 24VDC Supply InDC Common4-20mA Out to Fan ControllerDC CommonReservedDC Common4-20mA Input from RTS 24VDC RTS Supply OutReservedReservedDestratification is the process by which air is circulated within a space to preventtemperature gradients (stratification) from forming. Depending on the volume of the spaceand the size of fan used, the minimum fan speed required to destratify can vary greatlythroughout the day due to a variety of factors. In Winter Mode, the SmartSense is designedto automatically adjust the fan to the optimal low speed by sampling temperature readingsat both the ceiling and floor levels. In Summer Mode, the SmartSense adjusts fan speed tomaintain a user-specified temperature by sampling temperature readings at the floor levelonly. See the following pages for more information on the modes of operation and to learnhow to program your SmartSense.Starting and stopping the fan is controlled by the fan wall controller. TheSmartSense wall controller only provides a speed reference for the fan.1710%MAXIMUM FAN SPEED100%55 FTHRESHOLD TEMPERATURE100 FStarting and stopping the fanWINTER MODEPowerfoil X2.0 and Powerfoil X2.0 Plus fansMANUALSUMMER MODEThe Powerfoil X 2.0 and Powerfoil X 2.0 Plus fans are pre-configured at the factory toaccept dual control sources. The wall controller keypad allows you to toggle these sourceseasily using the LOCAL/REM button. When the LOC indicator is illuminated on the fan’swall controller, the Start, Stop, and Speed functions are controlled solely by the fan’swall controller. When the REM indicator is illuminated, the fan speed is controlled by theSmartSense wall controller.MODETo start the fan, press the RUN button on the fan wall controller. After starting the fan,switch to REM mode to utilize the SmartSense wall controller. To stop the fan, theLOCAL/REM button must be pressed again for LOC mode to reactivate the STOP/RESETBackbutton.LOC IlluminatedWD REV REM LOCDELOCALREMREM IlluminatedWD REV REM LOCDEGreen RUN button activeRed STOP/RESET button activeUp and Down arrow buttons activeFrontLOCALREMGreen RUN button disabledRed STOP/RESET button disabledUp and Down arrow buttons disabledBasic 6 , Powerfoil 8, and Powerfoil 8 Plus fansThe fan controller will operate in the same manner as it did prior to installingthe SmartSense.RUNSTOPAUTOThe RUN and STOP buttons are still enabled for fanoperation.FWDRUNREVMRFSTOPThese buttons are now disabled for speed selection.Essence fansThe Essence wall controller is not used when SmartSense is installed. Start/Stop for the fan can be accomplished by using a switchinline with the AC power to the fan.WWW.BIGASSFANS.COM 2011 DELTA T CORP.ALL RIGHTS RESERVED

24VDC SupplDC Com4-20mA Out to Fan ControDC ComReserDC Com4-20mA Input from 24VDC RTS SupplyReserReser18DESTRATIFICATION SYSTEMSMARTSENSEOperating the SmartSense (cont.)Modes of operation10%MAXIMUM FAN SPEED100%55 FTHRESHOLD TEMPERATURE100 FThe Mode button on the SmartSense controller is responsible for selecting one of thethree modes of operation: Winter, Summer, and Manual. When a mode is selected, thecorresponding LED illuminates to show it is active.Note: The maximum speed in Winter Mode is the speed at which the fan is running asfast as possible without creating a draft. In Summer Mode, the maximum winter speed isthe minimum summer speed. Any increase in speed beyond that point provides a coolingeffect.WINTER MODESUMMER MODEMANUALMODEWinter ModeIn Winter Mode, the SmartSense monitors the difference in temperatures at the floor andceiling levels, i.e., the Delta T. Based on the Delta T of the space, fan speed automaticallyadjusts to maintain a uniform temperature between the floor and ceiling (full destratification) while using the lowest fan speed possibleto further reduce energy consumption and increase HVAC equipment efficiency (if present).Summer ModeIn Summer Mode, the SmartSense monitors only the temperature at the floor level. Based on this reading, fan speed adjusts accordingto the user-defined temperature and speed setting. See the following page for programming instructions.Below are two examples of how the SmartSense can beprogrammed. In Example 1, the maximum winter fan speed is limited toBack30%. The summer minimum speed temperature is set to 65 F. When the floor temperature exceeds 65 F, the fanFrontspeed will increase(starting at winter maximum) proportionally with the temperature. The summer maximum speed temperature is set to 85 F, which is thetemperature at which the fan will reach full speed.Fan SpeedWinterMaximumSpeed (25%)50 FTemperatureSummerMinimum SpeedTemp (65 F)100 FSummerMaximum SpeedTemp (85 F)10%Fan Speed10%WinterMaximumSpeed (30%)100%Example 2100%Example 150 FTemperatureSummerMinimum SpeedTemp (67.5 F)100 FSummerMaximum SpeedTemp (95 F)Manual ModeIn Manual mode, you can manually change the speed of the fan to suit your needs by pressing the Up or Down arrow buttons.WWW.BIGASSFANS.COM 2011 DELTA T CORP.ALL RIGHTS RESERVED

SMARTSENSESelecting a modeProgramming the SmartSense19To select a mode, repeatedly press the Mode button until the green Winter Mode LED, red Summer Mode LED, or yellow Manual LEDis illuminated.AUTOMATIC 24VDC Supply InDC Common4-20mA Out to Fan ControllerDC CommonReservedDC Common4-20mA Input from RTS 24VDC RTS Supply OutReservedReservedProgramming Winter Mode maximum fan speedDESTRATIFICATION SYSTEMTo program the maximum fan speed for Winter Mode:85% Speed Displayed1. After selecting Winter Mode, press and hold the Modebutton for three (3) seconds. The Winter Mode LED willflash.2. Press the Up and Down arrow buttons to adjustthe fan speed until a breeze can barely be felt. It isrecommended that the speed be reduced from this pointby 5%. The goal is to find the maximum allowable speedof the fan that does not produce a wind chill effect or anydiscomfort.Note: Each LED on the Maximum Fan Speed Barrepresents a 10% increase or decrease in speedadjustment. When two LEDs are simultaneouslyilluminated, the second LED indicates a 5% increase(e.g., 15%, 25%, 35%, etc.).10%MAXIMUM FAN SPEED100%55 FTHRESHOLD TEMPERATURE100 FFlashingwhen inprogrammingmode5% SpeedIncreaseWINTER MODESUMMER MODE5% SpeedDecreaseMANUALMODE3. Press the Mode button once to save the Winter MaxSpeed setting and to exit programming mode. The WinterMode LED will stop flashing and the Maximum FanSpeed LEDs will show the fan’s current speed.Programming Summer Mode minimum and maximum temperaturesTo program the minimum and maximum speedtemperatures for Summer Mode:BackFront1. After selecting Summer Mode, press and hold theMode button for three (3) seconds. The SummerMode LED will flash.2. To set the Minimum Speed Temperature, press the Upand Down arrow buttons to adjust the minimum speedtemperature. Each press of an arrow button changesthe setting in 2.5 F increments.Note: Each LED on the Threshold Temperature Barindicates a 5 F increase or decrease in temperatureadjustment. When two LEDs are simultaneouslyilluminated, the second LED indicates 5 (e.g., 62.5 ,67.5 , 72.5 , etc.).87.5 Speed TempDisplayed50 FFlashingwhen inprogrammingmodeTHRESHOLD TEMPERATURE100 F5% SpeedIncreaseWINTER MODESUMMER MODE5% SpeedDecreaseMANUALMODE3. Press the Mode button once to save the SummerMinimum Speed Temperature. The Summer ModeLED will flash, indicating that the SmartSense is ready to accept a Maximum Speed Temperature.4. To set the Maximum Speed Temperature, press the Up and Down arrow buttons to adjust the maximum speed temperature. Eachpress of an arrow button changes the setting in 2.5 F increments.5. Press the Mode button once to save the Summer Maximum Speed Temperature. The Summer Mode LED will stop flashing and theThreshold Temperature LEDs will show the fan’s current speed.Adjusting Manual Mode fan speedTo manually adjust the fan speed, select Manual Mode, and then press the Up and Down arrow buttons to adjust the fan speedbetween 10% and 100% as desired.WWW.BIGASSFANS.COM 2011 DELT

SmartSense with Powerfoil X2.0 and Powerfoil X2.0Plus Fans 5 SmartSense with Basic 6 , Powerfoil 8, and Powerfoil 8Plus Fans 6 SmartSense with Essence Fans 7 Mounting the Remote Temperature Sensor 8 Mounting the Wall Controller 9 Electrical Installat

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