MIL-DTL-38999 Part Number Development Series III

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MIL-DTL-38999Part Number DevelopmentSeries IIIMilitary and Aero-Electric Part Number DevelopmentMil. PrefixAero PrefixD38999/AE32020WWCC3535PPNN-340Shell Type (Specification Sheet Number)20 Wall mount receptacle24 Jam nut receptacle26 Self-locking, RFI grounding plugMIL–DTL– 38999 S IIIClass (Material & Finish)F Aluminum shell, electroless nickel finishW Aluminum shell, olive drab cadmium over electroless nickel baseK Stainless steel shell, passivated, with firewall insertS Stainless steel shell, electrodeposited nickel, with firewall insertBZ* Aluminum nickel bronze shell with standard insert (Aero p/n only)ZC* Aluminum shell, zinc cobalt plating (Aero p/n only)Shell SizeA, B, C, D, E, F, G, H or JInsert ArrangementSee pages 15 thru 19Contact StyleP PinS SocketA Pin connector less pins (with intent to use non-std pin contacts)B Socket connector less sockets (with intent to use non-std socket contacts)Polarization (Keying)N Normal (Included in part number)A, B, C, D, or EModification (applies to Aero part numbers only)01 Less contacts (is not marked on the part)340 Connector kitted with M85049/15-XXX341 Connector kitted with M85049/38-XXX straight clamp342 Connector kitted with M85049/39-XXX right angle clampConsult factory for other modifications* Not on QPL, can be supplied to Aero-Electric part number only.Note 1: Each connector is furnished with contacts unlessordered less contacts (L/C) as follows: One spare contact forinserts requiring 2 through 26 of each contact and twospares for inserts with 27 or more contacts, and a minimumof one sealing plug up to 10% of the number contacts.Spare Coax and Twinax contacts are not supplied. Oneinsertion/extraction tool for each contact size is also included.www.conesys.comNote 2: Proper part number marking has no “0” in frontof single digit layout. Example: J D38999/20WB5SN. “N” fornormal is included. In addition, J or JAN must be markedimmediately in front of MIL part number.– 38 –sales@aero-electric.com

D38999/24Jam Nut ReceptacleAE324Triple Start Threaded Coupling, Crimp Removable, Rear Release, Scoop-ProofAD32.50 (1.280)MAXBLUE COLOR BAND(REAR RELEASE)GLOCKING INDICATOR BANDCOLOR: REDMASTER KEYWAY2.16(.085) MAXGROMMET EXTENSION[HBMAXGROMMETMIL–DTL– 38999 S IIIFLATCF NUMBER OF TEETHK ACCESSORY THREADE MATING THREADJ THREAD4 MINOR KEYWAYS"O" RING SEALHEX NUTPER D38999/28PANEL THICKNESS3.20(.126)1.58(.062)Page 38Page 44Pages 17–19Page 37Pages 15, 16Page 42Completed Part NumberContacts, Sealing Plugs and ToolsInsert ArrangementsPerformance SpecificationsInsert Availability and Contact InformationPolarizationNote 1: “K” Accessory Thread for AE324 is same as AE326(“D” Accessory Thread) on page 41.Note 2: “E” Mating Thread for AE324 is same as AE326(“E” Mating Thread) on page 41 except it is Class 2A.Note 3: Maximum Grommet Extension for insert layoutsincorporating size 8 and 10 contacts 5.95(.234).ABC .10-.15DF .024-.000 .60-.00No. ofTeethG[HJMaximumJam NutThreadShellSize .016 .40 .004-.006 .035-.004 4x1-6gwww.conesys.com– 40 –sales@aero-electric.com

MIL-DTL-38999 Series IIIFlange and Jam Nut ReceptaclesPanel CutoutsPanel CutoutsJAM NUTFLANGE MOUNT3.20(.126)1.58(.062)PANEL THICKNESS4x [ C[BMINMIL–DTL– 38999 S IIID[EANote: Diameter B cutout dimensions are listed separatelyfor back and front of panel mounting.A[B[B(TP)For Back MountingMinimumFor Front MountingMinimum[CD[E .13 nchmminchmmA (9).71918.26.65616.66.51613.11B (11).81220.62.79620.22.625 .005 .00-.25 .010-.000 .25-.00C 01025.65D 1.13528.83E 731.26032.01F 911.38535.18G 081.51038.35H 261.63541.53J 431.76044.70www.conesys.com– 43 –sales@aero-electric.com

MIL-DTL-38999Contacts, Tools and Seal PlugsSeries IIIContacts, Plastic Insertion/Removal Tools and Seal PlugsContactSizeMIL–DTL– 38999 S III22D20161212 Coax12 Coax10 (Power)8 Coax8 TwinaxApplicationPin ContactsSocket ContactsSeal PlugsInsertion/Removal /SignalCoaxCoaxPowerCoaxTwinaxMilitary 9/60-367M39029/90-529Military 9/59-366M39029/91-530Military No.MS27488-22-1MS27488-20 -1MS27488-16 -1PlasticMilitary M81969/14-05M81969/14- 06M81969/14-12PositionerPositionerInsertion ToolExtraction ToolFor Socket ContactsMilitary 0/5-05Die Closure BM22520/2-37MetalMilitary No.M81969/8-01MetalMilitary ng and Metal Insertion/Extraction ToolsCrimp Tool161212 Coax Inner12 Coax Outer10 ( Power)8 Coax InnerMilitary No.M22520/2- 01M22520/1- 20/31-01—M22520/2-018 Coax OuterM22520/5-018 Twinax CenterM22520/2-01For Pin ContactsMilitary 0/5-05Die Closure BM22520/2-378 Twinax Outer& e22D20Contact and Wire DataContactSize22D20161210Test Current*Voltage*DC TestAmps5.07.513.023.033.0Max. DropMillivolts7355494233Crimp Well DataWell Dia.inch.0345 .0010.047 .001.067 .001.100 .002.137 .003Minimum Well 2-1.312.08-3.313.31-5.26Finished Wire [ 61.1624.12Note: Size 8 coax contacts are used with M17/095-RG180cable, while size 8 Twinax contacts are used withM17/176-00002 cable.† MS3348 bushing required with 12 gauge wire.* When tested with silver-plated wire.** Insertion tool is not required.*** Dummy contact, used in lieu of unwired contact and seal plug.www.conesys.comWire Range– 44 –sales@aero-electric.com

MIL-DTL-38999 Series I, II and IIIInsert Availability and Contact Informationper MIL-STD-1560Aero-ElectricServiceTotalStatusInsert ArrangementQuantity of ContactsNo. ofSeries 8-6*8-358-98——10-510-13*10 14-18—14-3514-37*14-9716-616 -816 -2616 2311283032665366Please see next page for Shell Sizes 21/20/G thru25/24/J layouts.(by Size)22D22M222016121086632451313673438999 S IIISeries II38999 S IISeries I822221014181951373784682655552126293221121665366* Not approved for new design. Tooled and qualified but their separatepictorials are not shown on pages 17 thru 19, as they are the same ascorresponding (-35) layouts that take same qty of 22D instead of 22Mcontacts.** Not approved for new design. Pictorial is shown on page 18.— above means “not available” for that series.www.conesys.com– 15 –MIL–DTL– 38999 S IInsert Availability and Contact Informationsales@aero-electric.com

MIL-DTL-38999 Series I, II and IIIInsert Availability and Contact Informationper MIL-STD-1560MIL–DTL– 38999 S IInsert Availability and Contact Information (continued)Aero-ElectricServiceTotalStatusInsert ArrangementNo. of38999 S II38999 S IIISeries ISeries IISeries IITwinaxMMIIIMIIMITwinaxNIN, Coax, TwinaxIIMII, CoaxII, 2912843466146(by Size)22D22M2220161210879111679374124 (Power)4 (Twinax)10085213210053551284888 (Twinax)29194 (Coax)12101312293 (Twinax)234061402042 (Coax)42 (Twinax)128Note 1: J20P uses 4 size 12 coax contacts as follows:2 ea M39029/28-211 and 2 ea of M39029/102-558; J20Suses 4 size 12 coax contacts as follows: 2 ea M39029/75-416and 2 ea of M39029/103-559.* Not approved for new design. Tooled and qualified but their separatepictorials are not shown on pages 17 thru 19, as they are same ascorresponding (-35) layouts that take same quantity of 22D insteadof 22M contacts.** 21-48/G48 layout is not to MIL-STD-1560. It is tooled and intended forcomm’l use only.Note 2: Layouts (G75, J8, J20, J46 and J90) that take twinaxor coax contacts should not be used for firewall applications(Classes K & S) in Series III.*** Not approved for new design. Pictorial is shown on page 18.**** J46 in Series III is not QPL’d but can be purchased to comm’l number(Size 8 Coax contact must be used).Note 3: H and J contact styles (in lieu of P & S) are meantfor Composite (classes J & M) Series III only. Aluminum(classes A, B, F & W) and Firewall (classes K & S) are ratedfor 500 cycles regardleess what contacts are used.— above means “not available” for that serieswww.conesys.comQuantity of Contacts– 16 –sales@aero-electric.com

MIL-STD-1560Insert Arrangements (Pin Front View)for MIL-DTL-38999 Series I, II and III ConnectorsMIL–DTL– 38999 S IInsert Arrangements ViewsC5431DAB16AEAA10B2BC9-35/8-35A35,6 # 22D, M9-98/8-98A98,3 # 20, IBD11-4B4,4 # 20, I11-2B2,2 # 16, I11-5/10-5B5,5 # 20, ICFBECKLKBRJBHDKMDE15NCJDPTUSHEGC13-8/12-8C8,8 # 20, IAGA BNP13-35/12-35C35,22 # 22D, M1C31KCPRFMLBNMCD13-4/12-4C4,4 # 16, I3 # 16, IIACJF1UJDTSHEG21DRV38999 S III12-311-99/10-99B99,7 # 20, IE522CBG14BL AA64BBH721HFD11-98/10-98B98,6 # 20, I1211-35/10-35B35,13 # 22D, MABDECGAAG1338999 S IIAAFD38CE2119EFF13-98/12-98C98,10 # 20, IK15-18/14-18D18,18 # 20, IGBDHFGTCMLE15-97/14-97D97,4 # 16, 8 # 20, Iwww.conesys.com17-6/16-6E6,6 # 12, IEDZVcX17-8/16-8E8,8 # 16, II– 17 4-35D35,37 # 22D, M15-19D19,19 # 20, IAAEALJ15-15/14-15D15,1 # 16, 14 # 20, I15-5/14-5D5,5 # 16, IIGH17-26/16-26E26,26 # 20, I53553529162431463917-35/16-35E35,55 # 22D, Msales@aero-electric.com

MIL-STD-1560Insert Arrangements (Pin Front View)for MIL-DTL-38999 Series I, II and III ConnectorsMIL–DTL– 38999 S IInsert Arrangements ViewsTSCPYZdKHBEGJ H38999 S II173443HKBG5338999 S III523L66ZKJC9G632450E19-35/18-35F35,66 #22D, M53 #22, MM51U31NhC7971qpM21-35/20-35G35,79 # 22D, MSfPNM2939bcde21-39/20-39G39,2 # 16, 37 # 20, I20pqRKGHJKL21-41/20-41G41,41 # 20, I48N586712FnrgGEatJLmshHdeF21-16/20-16G16,16 # 16, XiTSAWVB21-11G11,11 # 12, I18-53*AKD11421LF315716H19-32/18-32F32,32 # 20, IHA5133JJFaL19-30/18-30F30,1 # 16, 29 # 20, 8F28,2 # 16, 26 # 20, I4VedLGK10BUgFLCVaZ19-11/18-11F11,11 # 16, IIATRYUeMEaE17-99/16-99E99,2 # 16, 21 # 20, 1-75G75,4 # 8 Twinax, TwinaxS85421-48**G48**,4 # 8 Power, IVKB85 # 22, M74UJDTEHGF23-21/22-21H21,21 # 16, II* Inactive for new design.** Not MIL-STD-1560 layout (not QPL’d.).www.conesys.com– 18 –sales@aero-electric.com

MIL-STD-1560Insert Arrangements (Pin Front View)for MIL-DTL-38999 Series I, II and III ConnectorsMIL–DTL– 38999 S IInsert Arrangements aZXutzJJUEErTKKCCpRnmNMCD2GJJ2010 # 20,13 # 16, 4 # 12, 3 # 8 Twinax,N / Coax / 43,20 # 16, 23 # 20, Iwww.conesys.comkNFhMgL KRHKKm– 19 –MHijkLJK25-61/24-61J61,61 # 20, IBuXCYAAvZqDapSEzFRbwncmGhAABBnN25-46J46,40 # 20, 4 # 16, 2 # 8 Coax, I / CoaxEgzLLPJfyMMDDP81 D104AWtAcsZ47 587025-35/24-35J35,128 # 22D, MbGG11 435utWbtZaYBvGS24H25-29/24-29J29,29# 16, 4,12 # 12, 12 # 16, PZFLC71 8236 48 5925BSYMG15RREUF25-19/24-19J19,19 # 12, IABDT6XESJ119 # 10, 2 # 20,NAP13MDRHEJ88 # 8 -4J4,8 # 16, 48 # 20, IPALHLS23-55/22-55H55,55 # 20, IJkPGHJMHhBBcdeLBGAADDufgLLqSGFbv23-53/22-53H53,53 # 20, IEFEtfHHeywgDZaEEKdHHscBDFFFFY38999 S IIIWVJ85GCC sACxGGaHHxbABcvvdrDDiN HMZuwe23-35/22-35H35,100 # 22D, MAbw7655YtBByPFGGjCXq38999 S II23-32/22-32H32,32 # 20, I6645EDDEEf93zRWpAADXsxLK15FYCCFFy10 94ATBn1aLUATR86PkNFdxyhMgL KGefHJJ90,40 # 20, 4 # 16, 2 # 8 Twinax,I / Twinaxsales@aero-electric.com

MIL–DTL– 38999 S I MIL-DTL-38999 Series I, II and III Insert Availability and Contact Information per MIL-STD-1560 Insert Availability and Contact Information – – Insert Arrangement Aero-Electric Service Total Quantity of Contacts Status No. of (by Size) Series I Series II Series III QPL’d Tooled

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