Belly Pan Hoist - Hedweld

Maintenance Support EquipmentBelly Pan HoistThe Trilift Belly Pan Hoist model DT (Part No. TL10018) has beendesigned and manufactured for the easy and safe removal of the bellypan from dozers, scrapers etc., in areas of difficult terrain such as on wetwash down pads and rough workshop floors.Through innovation we provide improved safety and efficiencywww.hedweld.com.au

Why do you need a Trilift Belly Pan Hoist?We all know safety in the mining industry is paramount andas such the old methods of removing vehicle components isno longer adequate. Traditionally, maintenance personnelwould use a mobile crane, chain and sling to remove a bellypan from a vehicle, which is dangerous and occasionallyfatal.Hedweld have designed and manufactured the Belly PanHoist for the easy and safe removal of the belly pan fromdozers, scrapers etc., in areas of difficult terrain such as onwet wash down pads and rough workshop floors.The Belly Pan Hoist model DT has two, 250mm diametercastor wheels at the handle end to enable easier movementover a rough workshop floor. A hydraulic motor powered300mm diameter rubber wheel at the other end of thetable frame ensures that optimum traction is achieved.What our customers said when askedabout the Trilift Belly Pan Hoist:The top plate of the Belly Pan Hoist has been pre-drilled toaccept a range of component specific Trilift jigs and othertooling, making this tool quite versatile in the removal ofsmall OEM vehicle components. These include: lSlope Jig (Part No. TL10006) lCat 793 A-Frame Pin Tool (Part No. TL10022) lPump Jig (Part No. TL10021) lComponent Balance Tool (Part No. TL11001)Specification sheets are available for each of these jigs.“The Belly Pan Hoist has provided more safetyand less time to remove our belly pans. Beforewhen we used the chain/sling there was no way oftelling when the sling could break when adjustedwith the overhead crane. Additionally theoverhead crane has a lot of movement makingit difficult to account for tightness or controlledaccurate tension of the chain. As chains do nothave stretch or give, it could break at any time ifour guys were not careful.” With the Hedweld tool,“we have finer control, and much more safety”.Verlyn Cook Mine Maintenance Supervisor atSimplot Phosphates LLC.

Features and Benefitsl One person, self-propelled operation - moreefficientl Easy maneuverability over rough floorsl Convenient low profile access to underside of dozerl Frame designed to ensure that the Belly Pan can beremoved without jacking up the vehicle - savingtimel Adjustable height - 285mm to 1100mml 360 turntable rotation for precise pan locationl Air over hydraulic operation so it quickly taps intothe workshop’s air supplyl Maximum safe lifting capacity of 700kgs to ensurestability when supporting a belly panl Can safely lower a Belly Pan full of debris with a totalmass of 1400kgsl Has support springs fitted to the tee bar handle toreduce operator fatigueCommon senseThe Trilift Belly Pan Hoist is one of Hedweld’s topselling products simply because it applies commonsense to a long existing problem.Using this tool with it’s associated jigs makes themaintenance of mining and earthmoving vehicles saferand does it in a more time, space and resource efficientmanner.What our customers said when askedabout the Trilift Belly Pan Hoist:“The Belly Pan Hoist is so much more stable and wefeel confident and safe when we use it. Not only wasthe safety factor improved but so was the stabilityof the machine when removing the Belly Pan.”Darren, mechanic for Hibbing Taconite.At Hedweld we have a vision that all workshop bays are being used efficiently, utilising specialisedtooling that is purpose built for component handling, with the ultimate outcomes of:minimising workplace injuries and maximising availability.www.hedweld.com.au

Manufacturers and Suppliers of:ABSpecificationsThe Trilift Belly Pan Hoist is compliant with thefollowing standards:l AS 3990:1993 Mechanical equipment-steelwork.l AS/NZS 1554.1:2011 Structural Steel Welding.l AS 1163:2009 Structural steel hollow sections.l AS/NZS 1594:2002 Hot-rolled steel flat products.l AS/NZS 3678:2011 Hot rolled plates, floor platesand slabs.l AS/NZS 3679.1:2010 Hot-rolled bars and sections.l AS/NZS 1252:1996 High strength steel boltswith associated nuts and washers for structuralengineeringDC1136 mm45 inTable width650 mm25 inCTurnable diameter650 mm25 inDLowered height274 mm11 inEFTurntable heightRaised height22 mm1214 mm1 in48 inGWheel centres1671 mm66 inHOverall length2289 mm90 inIOverall width700 mm28 inDTable lengthBFAEBKey DimensionsGIFEHWorking Load Limit700 kgs1,540 lbs.Tare Weight470 kgs774 lbs.Travel Speed3.2 m/min10.5 ft/minHydraulic Oil Tank Capacity2.4L approx0.63 galMotorAir motor 1/3 hp 6.9 bar100 psiNominal Air PressureThrough innovation we provide improved safety and efficiencyIwww.hedweld.com.auHWTL00036 1 20112013Key Operating Data

Belly Pan Hoist ToolingSlope JigKey Operating DataDIMENSIONABCDE700 kgs1543 lbs.Tare Weight90 kgs198 lbs.95065017042032 DEG372671732 DEG932The Slope Jig is compliant with the followingstandards:lKey Dimensions104KEY DIMENSIONSDESCRIPTIONMETRIC IMPERIALLENGTHWIDTHHEIGHTBASE-FRAME WIDTHTILT ANGLEWorking Load ht170mm7inDBase-frame width420mm17inETilt angle32 degrees-lEDIMENSION3KEY DIMENSIONSDESCRIPTIONMETRIC IMPERIALLENGTHWIDTHHEIGHTBASE-FRAME WIDTHTILT ANGLE95065017042032 DEG372671732 DEGBCABCDEAS 3990-1993 Mechanical equipment-steelwork. AS/NZS 1554.1:2011 Structural Steel Welding.654 AS/NZS 3678:2011 Hot-rolled plates, floor plates and slabs AS/NZS 3679.1:2010 Hot-rolled bars and sections. AS/NZS 1163:2009 Cold formed structural steel hollowsections. AS/NZS 1252:1996 High strength steel bolts withassociated nuts and washers for structural engineeringEADSLOPE JIGMODEL No. 03301PART No. TL10006SCALE 1 : 3CBDESIGNEDCHECKEDSLOPE JIG98MODEL No. 03301PART No. TL10006 7SCALE 1 : 3ENG BYENG. MNGR.DW13/08/2012A18/11/2013DATECHKDRG No.CHK BY18/05/2010DESCRIPTIONREFERENCE DRAWINGS6ENG BY18/05/2010CLIENT APP.CLIENT APP18/05/2010PART No.CERTIFICATION No.CERT No.5TRILIFTSLOPE JIGDATA SHEETENG.DWDRAWNHWTL00036 2 201120130(Part No. TL11006)To allow for the sloping bottom of some belly pans andsumps, Hedweld have developed a jig which bolts onto987 Hoist, to enable6the turntableof the Trilift Belly Pansaferraising and lowering of the pan. The device has a hingedframe, which is raised or lowered to vary the angle, byusing a screw actuator.0wMaintenance Support EquipmentMETRIC4TL10006SHTSCALE31SIZEDATEA1DDRG No.0330113/08/20122www.hedweld.com.au

Belly Pan Hoist ToolingCat 793 A-Frame Pin ToolMaintenance Support Equipment(Part No. TL10022)The Trilift Cat 793 A-Frame Pin Tool is designed for theremoval of the A-frame connection pin and mountingblocks that connect the wish bone to the chassis on mostCat trucks. After the bolts have been removed, the wishbone is then lowered onto the chassis rail. The Trilift Cat793 A-Frame Pin Tool is then positioned in place for thesafe removal and installation of the 2 mounting blocksand A-frame connection pin.The current method of installation and removal can prove to be a difficultoperation as the pin and mounting blocks are heavy and the workingenvironment is confined. The new A-Frame Pin Lifting Tool complementsthe Trilift range of Belly Pan Hoist Jigs.Note: not suitable for Cat 793F trucksFeatureslllThe Cat 793 A-Frame Pin Tool Jig is compliantwith the following standards:l S 3990:1993 Mechanical equipment-steelwork.AAS/NZS 1554.1:2011 Structural Steel Welding.AS 1163:2009 Structural steel hollow sections.AS/NZS 1594:2002 Hot-rolled steel flat products.l AS/NZS 3678:2011 Hot rolled plates, floor plates andlllslabs.AS/NZS 3679.1:2010 Hot-rolled bars and sections. AS/NZS 1252:1996 High strength steel bolts withassociated nuts and washers for structural engineeringllKey Operating Data400 kgs881 lbs.Tare Weight100 kgs220 lbs.Key Dimensions ight662mm26inBWorking Load LimitEliminates manual handlingIntegrates with Trilift Belly Pan HoistTilt adjustableADIMENSIONKEY DIMENSIONSDESCRIPTION METRIC IMLENGTHWIDTHHEIGHT1135500662CHWTL00036 3 20112013ABCwww.hedweld.com.au

Belly Pan Hoist ToolingPump JigMaintenance Support Equipment(Part No. TL11021)The Trilift Pump Jig has been developed toassist in the removal and installation of hydraulicpumpsfrombeneathlargeminingtruckseg. steering and hoist pumps.812 711 610 5Featuresl9 48 37 2THIS DRAWING IS TENDERED IN CONFIDENCE FOR THE SOLE PURPOSE OF AIDING BUSINESS BETWEEN THE RECIPIENT AND MECENSOL PTY LTD. THE DELIVERY OF THIS DOCUMENT BY MECENSOL CONVEYS NO PROPERTYRIGHTS THEREIN NOR IN MATTERS DISCLOSED THEREIN. PERMISSION IS EXPRESSLY WITHHELD TO REPRODUCE ANY PART OF THIS DOCUMENT OR TO CONVEY TO OTHERS INFORMATION CONTAINED IN SUCH DOCUMENTS.Tare WeightFEDC400 kgs881 lbs.l27 kgs59 lbs.llllFDIMENSIONABCCG5 AS 3990-1993 Mechanical equipment-steelwork.AAS/NZS 1554.1:2011 Structural Steel Welding. AS/NZS 3678:2011 Hot-rolled plates, floor plates andslabsAS/NZS 3679.1:2010 Hot-rolled bars and sections. AS/NZS 1163:2009 Cold formed structural steelG hollowsections. AS/NZS 1252:1996 High strength steel bolts withassociated nuts and washers for structural engineeringlWorking Load Limit6 1The Pump Jig is compliant with the followingHstandards:Key Operating DataHEliminates manual handlingIntegrates with Trilift Belly Pan HoistlKEY DIMENSIONSDESCRIPTION METRIC PUMP JIGCMODEL No. 03303-010PART No. TL10021SCALE 1 : 5Key Dimensions ht1225mm48inBA8BDESIGNEDENG BYENG. MNGR.JacksonT2/08/2012CHKAREV12 7ECRISSUED FOR CONSTRUCTIONDESCRIPTIONREVISION HISTORYDRG No.DWDESCRIPTIONDRAFTREFERENCE DRAWINGS11 6C:\Hedweld working folder\PROJECTS\03303\idw\03303 - DATA SHEET.idw10 5ENG BY18/05/2010CHK BY18/05/2010CHECKEDTRILIFTPUMP JIGDATA SHEETENG.JacksonTDRAWNCLIENT APP.CLIENT APP18/05/201020/11/2013DATEPART No.CERTIFICATION No.CERT No.HWTL00036 4 20112013AMETRIC9 4TL10021SHTSCALE8 31SIZEDATEA1DRG No.2/08/20127 203303DESIGNEDJacksonTDRAWNJacksonT2/08/2012DRG No.REVCHKACHK BY18/05/2010A DESCRIPTIONDRAWINGSREFERENCE6 1C5www.hedweld.com.au

Belly Pan Hoist ToolingComponentBalance ToolMaintenance Support EquipmentFeatures(Part No. TL11001) l 3 methods of handling:The Trilift Component Balance Tool has been developedto assist in the removal of components such as trackrollers, haul truck axel’s and inspection covers. The Trilift Component Balance Tool is easily mounted to the top ofthe Trilift Belly Pan Hoist and is an excellent addition toexisting tooling.7lKey Operating Data6Working Load Limit5Tare Weight300 kgs661 lbs.500 kgs 431102 lbs.Key 458mm18inThe Component Balance Tool is compliant with the following standards:lD Tyne pocket width403mm AS 3990-1993 Mechanical equipment—Steelwork. KEY DIMENSIONSDIMENSIONDESCRIPTIONMETRIC IMPERIALALENGTH2706107lEAdjustableslidermin215mm AS/NZS 1554.1-2011, Structural Steel 316 AS 1418.1-2002 Cranes, hoists and winches.F Adjustable slider max 545mmEADJUSTABLE SLIDER - MIN2158ADJUSTABLE SLIDER - MAX54521l AS 1163- Structural steel hollow sections. Fl AS/NZS 1594, Hot-rolled steel flat products.l AS/NZS 3679, Structural Steel.16in8in21inACOMPONENT BALANCE TOOLMODEL No. 03601SCALE 1 : 7.5www.hedweld.com.auHWTL00036 5 20112013BDD (MIN) - E (MAX)C10The Trilift Component Balance Toolincludes a Track Roller adapter toassist in the removal of track rollers.98This adapter can be easily adjustedto fit a wide range of track rollers. Theadjustable red spacers allow for wornrollers to sit accurately in the adapterfor safe removal. The Trilift Track Rolleradapter also allows for a 22.5 angleadjustment.lTrilift Belly Pan HoistCraneForkliftEliminates manual handlingAdjustable for range of component weights

www.hedweld.com.au Features and Benefits l The Trilift Belly Pan Hoist is one of Hedweld’s top One person, self-propelled operation - more efficient l Easy maneuverability over rough floors l Convenient low profile access to underside of dozer l Frame designed to ensure that the Belly Pan can be removed without jacking up the ve