Baldor Drives

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Baldor Drivesand CapabilitiesCA769Effective Date:December, 2009

TABLE OF CONTENTSBaldor V*S DrivesGeneral Purpose VS1 Drive Selection Chart (ST, MD, MX, PF, SP, GV) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1Special Purpose VS1 Drive Selection Chart (PM, CTD, SD, STS, MXS, SM, PFS) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2VS1 Part Numbers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3Drive Center Design / Lab CapabilitiesTest Capabilities . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4VS1 MicrodrivesVS1MD . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .9VS1MD Options . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .11VS1ST . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .14VS1MX . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .17VS1ST / VS1MX Accessories and Options . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .22VS1STS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .26VS1MXS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .28VS1STS / VS1MXS Accessories and Options . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .30VS1SM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .31VS1 Pump and Fan DrivesVS1PF . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .33VS1PFS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .39VS1PF Accessories . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .40VS1PF Bypass Panels (VS1PFB) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .45VS1PF Packaged Drives . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .48VS1 High Performance Drives (H2 Technology)VS1SP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .53VS1SP Packaged Drives . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .57VS1GV . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .64VS1GV Packaged Drives . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .68VS1SD . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .74VS1PM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .76VS1SP / VS1GV / VS1SD / VS1PM Drive Dimensions and Weights . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .78VS1SP / VS1GV / VS1SD / VS1PM Drive Options . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .81Baldor Cooling Tower Control System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .83VS1CTD . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .87Analog AC DrivesSelection Chart . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .89Series 5 Micro Inverters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .90High Horsepower AC H-Series DrivesSelection Chart . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .89HiHP Series 15H Inverter Drives . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .95HiHP Series 15H Inverter Drives Packaged Drives . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .97HiHP Series 18H Vector Drives . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .98HiHP Series 18H Vector Drives Packaged Drives . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .100HiHP Series 15H and Series 18H Vector Drives Packaged Drives Accessories and Options . . . . . . . . . . . . . . . . . . . . . . . . . . . .101Series 22H Line Regenerative Vector Drives . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .102Series 15H, 18H and 22H Accessories and Options . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .104Common OptionsThree Phase Line and Load Reactors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .110Digital Speed Potentiometer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .112Digital Tachometer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .113Remote Operator Control Stations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .114Baldor DC DrivesDC Drives Selection Chart . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .115Fractional Hp DC Control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .116NEMA1 Enclosed DC Control for PMDC and Shunt Wound Motors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .116Chassis Mount DC Control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .117Plug-In Horsepower Resistor and Fuse Kit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .118NEMA 4X DC Controls and Accessories . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .119Line Regen DC Controls and Accessories . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .120NEMA Enclosed DC Control Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .120Chassis Mount DC Control Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .121DC Control Dimension Diagrams . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .122Series 19H Digital DC Control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .130Series 20H Line Regenerative Digital DC Control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .136Application Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .143Legacy Drive Conversions (includes AC and DC Cross Reference Info) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .172Glossary of Terms . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .175Index . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .181Baldor Drives Service Centers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .187Baldor District Offices . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Back Cover

V*S DrivesVS1 MicrodrivesVS1MXHigh Performance DrivesVS1MDVS1PFVS1SPVS1GVMicrodrive; NEMA 4X &NEMA 12 Enclosures; V/HzControl; Built-In DisconnectMircrodrive; V/Hz orSensorless Vector Control;Built-In PID; Ready toOperate Out of the BoxPump & Fan Drive;Energy Savings Features; V/Hz or Sensorless Vector; TextBased Menus and ParameterNamesEnhanced Sensorless Vectoror V/Hz Control; NEMA 1Enclosure;Built-In Braking;Full-Graphic DisplayPerformance Vector, SensorlessVector or V/Hz Control; NEMA1 Enclosure; Built-In Braking;Full-Graphic Display; EncoderFeedback Standard0.5 to 50.5 to 307.5 to 40 (50-75 PFS)1 to 601 to 60460V Hp – 1 to 151 to 100.5 to 30600V Hp - 1 to 60 (STS)1 to 7.5 (MXS)VS1 Pumpand FanVS1 MicrodrivesVS1STPump/Fan DrivesDesign / LabCapabilitiesGeneral Purpose VS1 AC Drives Selection ChartStarter-style Microdrive;V/Hz Control, Built-InPI Loop; DIN or PanelMounting.VS1 HighPerformanceMain Attributes230V Hp – 0.5 to 57.5 to 7001 to 4501 to 4507.5 to 1501 to 3001 to 300230V/460V/600V 3-Phase115V/230V 1 phase230V/460V/600V3-Phase115V/230V 1 Phase230/460V/600V3-PhaseNEMA 4X/12; NEMA 12; with IP20/NEMA 1 Kitsor w/o DisconnectAvailableNEMA 1 (7.5 to 15Hp)IP00/NEMA 1 Kit Option(20 to 125Hp)IP00 (150 to 700Hp)NEMA 1 (1 to 450Hp)NEMA 4X/12 (1 to 10Hp)NEMA 1 (1 to 450Hp)NEMA 4X/12 (1 to 10Hp)V/HzSensorless Vector or V/HzSensorless Vector or V/HzSensorless Vectoror V/HzClosed Loop Vector, SensorlessVector or V/Hz20:130:130:190:11000:1Built-In Modbus-RTU(RS-485)Built-In ilt-In RS-485,Modbus-RTU, DeviceNet,Profibus-DP, Modbus/TCP,Lonworks, BACNET,Metasys-N2Built-In USB andModbus-RTU, Ethernet Server,DeviceNet, EtherNet/IP,Modbus/TCP,Profibus-DP, Metasys-N2,BACNET-MSTP, LonWorksBuilt-In USB and Modbus-RTU,Ethernet Server, DeviceNet,EtherNet/IP, Modbus/TCP,Profibus-DP, Metasys-N2,BACNET-MSTP, LonWorksLocal or Remote MountedLED Display and Keypad;Copycat Capability; SpeedPot; Fwd/Rev Switch; InputDisconnectLocal or Remote MountedLED Display and Keypad;Copycat CapabilityLocal or Remote MountedText Based LCD Display andKeypad; Copycat CapabilityLocal or Remote (NEMA 4)Mounted Graphical LCDDisplay and Keypad; CopycatCapabilityLocal or Remote (NEMA 4)Mounted Graphical LCD Displayand Keypad; Copycat CapabilityAnalogAC DrivesHp Range115V/230V 1-Phase230V/460V 3-Phase600V 3-Phase115V/230V 1-Phase230V/460V 3-Phase600V 3-Phase230V 1-Phase230V/460V 3-PhaseHigh HorsepowerAC H-SeriesVoltage RangeIP20CommonOptionsEnclosure SelectionV/HzBaldorDC DrivesControl ModeSpeed Range (Typ.)20:1Legacy DrivesCross ReferenceLocal or Remote MountedLED Display and KeypadGlossaryof TermsOperator InterfaceXE, M & CPStandard-E,EM & ECP Super-EE-Z KLEEN Plus,Ultra KLEEN , XE,WDM Standard-E, EWDMSuper-EXE, M & CPStandard-E , EM & ECPSuper-E XE, M & CPStandard-E,EM & ECP Super-EXE, VS-Master, RPM-AC,M & CP Standard-E, EM &ECP Super-E, IDM & IDNMInverterDuty , IDWNMInverterDutyVS-Master, RPM-AC, ZDMVectorDuty ,ZDNM VectorDuty, ZDWNMVectorDutySee page 14See page 17See page 9See page 33See page 53See page 64IndexMatched Performance MotorsPRICES ARE SUBJECT TO CHANGE WITHOUT NOTICE1Baldor DrivesService CentersBuilt-In Modbus-RTU(RS-485)DIN RailGateways:DeviceNet, Profibus-DPApplicationInformationCommunications Options

V*S DrivesSpecial Purpose VS1 AC Drives Selection ChartDesign / LabCapabilitiesPermanentMagnet DrivesCooling TowerDrivesH2 Servo DrivesHiHP 230VPump/Fan DrivesVS1PMVS1CTDVS1SDVS1PFS600V MicrodrivesVS1STS1-Phase 230VOEM DrivesVS1MXSVS1SMV*S MicrodrivesVS1 Pumpand FanMain AttributesVS1 HighPerformanceHigh-performance drivefor control of PermanentMagnet Motors;NEMA 1 Enclosure;Built-in Braking;Full-Graphic DisplayAnalogAC DrivesHigh-performance drivefor control of CoolingTower PM Motors;NEMA 1 Enclosure;Built-in Braking;Full-Graphic DisplayHigh-performancedrive for control of3-phase SurfacePermanent MagnetServo Motors;NEMA 1 Enclosure;Built-in Braking;Full-Graphic Display230V Pump & Fan Drivefor 50, 60 and 75 HpApplications. Text-BasedMenus and ParameterNamesStarter style 600VMicrodrive;V/Hz and SensorlessVector Control;Built-in PID LoopNEMA 12 / 600VMicrodrive;V/Hz and SensorlessVector Control;Built-in PID Loop;Built-in DisconnectSub-micro Drive;Single-Phase Input /Three-Phase Output;V/Hz or SensorlessVector Control; Built-inEMC Filter Available10 to 5003 to 414 Amps50, 60 and 75HP1 to 601 to 7.50.5 to 3460V - 3-Phase230V / 460V - 3-Phase230V - 3-Phase600V - 3-Phase600V - 3-Phase230V - 1-PhaseNEMA 1NEMA 1NEMA 4X/12IP00IP20NEMA 12IP20Open-Loop Perm.Magnet ControlSurface PM ControlV/Hz and SensorlessV/Hz and SensorlessV/Hz and SensorlessV/Hz and SensorlessHp Range10 to 500Voltage RangeHigh HorsepowerAC H-Series460V - 3-PhaseEnclosure SelectionNEMA 1Control ModeCommonOptionsClosed-Loop Perm.Magnet ControlCommunications OptionsBaldorDC DrivesApplicationInformationBuilt-in USB andMODBUS-RTU,Ethernet ,BACnet-MSTP, LonWorksLegacy DrivesCross ReferenceBuilt-in USB andMODBUS-RTU,Ethernet ,BACnet-MSTP, LonWorksBuilt-in USB andMODBUS-RTU,MODBUS-RTU,DeviceNet, Profibus-DPEthernet ,BACnet-MSTP, LonWorksBuilt-in MODBUS-RTUGateways:DeviceNetProfibus-DPBuilt-in MODBUS-RTUGateways:DeviceNetProfibus-DPBuilt-in MODBUS-RTULocal or Remote(NEMA 4) MountedGraphical LCD Displayand Keypad;Copycat Capability;Ethernet/IPLocal or Remote(NEMA 4) MountedGraphical LCD Displayand Keypad;Copycat Capability;Ethernet/IPLocal or Remote(NEMA 4) MountedGraphical LCD Displayand Keypad;Copycat Capability;Ethernet/IPLocal or RemoteMounted Text BasedLCD Display and Keypad;Copycat CapabilityLocal or RemoteMounted LED Displayand Keypad;Copycat CapabilityLocal or RemoteMounted LED Displayand Keypad; CopycatCapability; Speed Pot;Fwd/Rev Switch;Input DisconnectEmbedded LED Displayand Keypad; Speed PotSee page 76See page 87See page 74See page 39See page 26See page 28See page 31Operator InterfaceGlossaryof TermsIndexBaldor DrivesService CentersPRICES ARE SUBJECT TO CHANGE WITHOUT NOTICE2

V*S DrivesDesign / LabCapabilitiesVS1 Part NumbersOption Codes0 IP20T Transistor (Braking)1 NEMA 1B Braking (Both Trans. & Res.)2 NEMA 12D Disconnect4 NEMA 4XF Filter (EMC)9 ChassisL DC Link InductorVS1 Pumpand FanEnclosure:VS1 MicrodrivesVS1 MD 4 50 - 4 Opts (T, B, D, F, L, P, R)P Fused ProtectionVS1 HighPerformanceR Output ReactorHp:0P5 1/2 HP1 1 HPAnalogAC Drivesetc.High HorsepowerAC H-SeriesVoltage:1 115V Single-Phase2 230V3 380 - 400V4 460VCommonOptions5 575V6 115V / 230V Single-PhaseBaldorDC Drives8 230V Single-PhaseFamily (All Series 1):ST Starter Replacer DriveApplicationInformationSTS 600V - IP20 MicrodriveSM Sub-MicroMD MicrodriveMX NEMA 4X MicrodriveLegacy DrivesCross ReferenceMXS 600V - NEMA 12 MicrodrivePF Pump & Fan DrivePFB PF BypassPFS 230V - 50 - 75 Hp PF “Special”Glossaryof TermsSP Standard PurposeGV General VectorSD Servo DrivePM Permanent Magnet3Baldor DrivesService CentersIndexCTD Cooling Tower Drive

V*S DrivesDesign / LabCapabilitiesBaldor Drives CenterTest CapabilitiesLarge HP CapabilityV*S MicrodrivesVS1 Pumpand FanVS1 HighPerformanceAnalogAC DrivesHigh HorsepowerAC H-SeriesTest facilities utilize Baldor regenerative controltechnology on dynamometers for maximumperformance and energy efficiency. Capabilitiesexist for continuous loading from fractional to800 Hp with the largest dyno being capableof intermittent loading over 1000 Hp. Thedynamometers found throughout the testfacilities are fully instrumented with equipmentto read temperature, speed, torque and power(volts, amps, watts, PF, Hz, VA, VAR, harmonics,etc.) and are fully automated. Hipotronicsvariable AC sources are used in conjunctionwith our largest dynamometers to enabletesting at high, low and nominal line voltages and all points in between.The Hipotronics units are capable of up to 2000 amps, 0-4160 volts andare equipped with Yokogawa Power Analyzers for power measurements.Independent control of each phase voltage allows for the introduction of adegree of phase imbalance to test “real world” conditions. The system’s PCmonitors the Hipotronics settings and test conditions and logs test data.AST-35 HALT/HASS ChamberCommonOptionsThe AST-35 chamber is designedspecifically for very aggressivetemperature change rates and highlevels of multi-axis repetitive shockvibration. It can be used for a varietyof testing such as HALT, HASS, Step Stress, etc. It is Liquid Nitrogen (LN2) cooled with a temperature range of-100 C to 200 C (-148 F to 392 F). It can provide up to 50grms of random vibration (2 Hz to 5 kHz). The vibrationtable can support a payload of 200 pounds. It has a 42”X42”X40” work area and product temperature changerates greater than 70 C per minute can be achieved. No matter what method of testing is chosen, the AST systemprovides extreme stresses to help quickly identify potential product weaknesses that in turn help produce a morereliable product.BaldorDC DrivesApplicationInformationThermal Testing and AnalysisLegacy DrivesCross ReferenceSeveral thermal/environmental chambers have testing capabilities from -100 to 200 C and humidity capabilities from 10% to 95% RH. The chamberscan be programmed to cycle between multiple set points for varying times.A Fluke Infrared Camera is used for thermal imaging. Infrared technology isutilized to analyze components such as IC chips and PCB’s, heat sink thermalresistance, fan cooling effects, thermal dissipation characteristics of motors,bearing and brush temperatures and many other applications.Glossaryof TermsIndexBaldor DrivesService Centers4

V*S DrivesDesign / LabCapabilitiesBaldor Drives CenterTest CapabilitiesCommitment to SafetyVS1 MicrodrivesBaldor is committed to accident and injury prevention! All test facility personnel are trained and certified in Basic First Aid and CPR. In addition, the laband production areas have nationally certified First Responders with Pre Hospital Trauma Life Support (PHTLS) training.CalibrationVS1 Pumpand FanA Fluke 5520A calibrator along with other NIST traceable standards is used to calibrate the majority of the electronic instruments within Baldor’s test facilities. Inhouse calibration services are also performed on final test panels and electronic instrumentation for other Baldor plants and facilities.Surface Mount TechnologyBaldorDC DrivesCommonOptionscurrent and 50% rated current for 2 minutes. Reversal tests are then run to testthe braking transistor and resistor functionality. Finally the drive is power cycled,factory defaults are set, and any custom parameters are programmed into thedrive. The results of the test, including the serial numbers of the boards in thecontrol are saved in a database. A shipping label is printed and the control isboxed up ready for shipment. Each control takes about 10 minutes to test andup to 5 controls of varying voltages and sizes can be tested at the same time.Dyno TechnologyLegacy DrivesCross ReferenceApplicationInformationA Labview application developed by Baldor lab technicians control the dynesand monitors all test conditions. Each dyno utilizes Baldor regenerative drivetechnology for optimum performance and efficiency. Each is equipped withvariable voltage sources and 50/60Hz power. Full instrumentation providesmonitoring of temperature, speed, torque, and power (volts, amps, watts, PF, Hz, VA, VAR, harmonics, etc.). The data is transferred directly tocomputers that control and monitor the entire operation. The system completely automates standard test sequences such as brake tests, heat runsand speed versus torque curve tests. It also provides for custom load profiles such as inertia, pump jack and fan and pump load simulations. Eachtest station is networked for direct test data storage to the lab servers as well as allowing tests to be monitored remotely.Porto-Sag PS200Glossaryof TermsThe Porto-Sag PS200 is used to inject voltage sags of controlled magnitude and duration while monitoring the response of the process.Magnitude: 125% to 0% in 5% steps.360 point on wave control in 1 incrementsIndexNSG 2050 Surge MainframeThe NSG 2050 is a surge generator with pulse amplitudes up to 6.6kV single or 3-phase coupling network. It covers all the widely used burst testspecs of IEC, EN, ANSI-IEEE as well as extended manufacturer’s requirements.5Baldor DrivesService CentersVoltage: 100-277VACCurrent: 200A, 700 A peak for ½ cycleSag/Swell duration: ¼ cycle to 10 secondsHigh HorsepowerAC H-SeriesEvery control is powered up and load tested before it leaves theplant using an automated system. This system first verifies that eachcontrol is programmed correctly using an interface between the testsystem and BUS. Next, using the VS1 USB interface and standardfirmware, the control is commanded to spin a motor. Output speed isverified using external current transducers and the motor is loadedto 150% of rated current. The control cycles between 150% of ratedAnalogAC DrivesVS1 HighPerformanceSurface Mount (SMT) soldering and inspection equipment is usedduring prototyping of new designs and upgrades. PCB layout, design,evaluation and testing are also performed.

V*S DrivesDesign / LabCapabilitiesBaldor Drives CenterTest CapabilitiesUL, CSA, EMI and Immunity TestingV*S MicrodrivesVS1 Pumpand FanThe test facilities perform required testing for UL approval of Baldor motor and control products and is a participant in the UL Client Test Data Program(CTDP) for UL 508C, UL 2111, UL 1995. Additionally, certifications are held for motor efficiency testing under both CSA and NVLAP. UL short circuittesting for drives products is performed in a specifically designed room. This short circuit room is designed to provide a minimum of 50,000 amps ofshort circuit current. Electrostatic Discharge (ESD), Electronic Fast Transient (EFT) andburst equipment is used to test EMI and immunity levels of drive products in accordancewith CE standards.Customer Application TestingThe lab routinely tests Baldor products on customer units in the lab.VS1 HighPerformanceHardware/Software Test Systems DesignLab technicians participate in hardware and software design of lab test equipment,production test equipment and trade show demo units.AnalogAC DrivesHigh HorsepowerAC H-SeriesCommonOptionsLabview applications developed by lab technicians are used throughout the lab and inmany locations throughout Baldor. One example is the automation of our dynamometersas described above. Another example is the system used to automate the verificationprocess of new software releases for Baldor drive products. The Labview applicationinterfaces with the control just as a customer would and exercises and monitors all inputand output signals of the drive for proper operation and compliance to specified limits. In add

Legacy Drives Cross Reference Baldor DC Drives Baldor Drives Service Centers Index Analog AC Drives Design / Lab Capabilities VS1 Part Numbers VS1 MD 4 50 - 4 Opts (T, B, D, F, L, P, R) Enclosure: Option Codes 0 IP20 T Transistor (Braking) 1 NEMA 1 B Braking (Both Trans. & Res.) 2 NEMA 12 D Disconnect 4 NEMA 4X F Filter (EMC)

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