ABB And Baldor Drives - Apex Industrial Automation

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ABB and Baldor DrivesCA769Effective Date:June, 2015

Baldor ACB& ACS DrivesBaldor DrivesAC Drives Selection Chart . 1AC MicroDrivesTABLE OF CONTENTSACS Catalog Numbers . 3ACS55 AC Micro Drive . 4ACS150 AC Micro Drive . 7ACS255 IP20 AC Micro Drive . 10Analog ACDrivesDigital AC DrivesACS355 AC Micro Drive . 16ACS355 IP66 UL Type 4X AC Micro Drive . 21Analog AC DrivesBaldorDC DrivesACS255 IP66 AC Micro Drive . 13DC DrivesNEMA 1 Enclosed DC Control for PMDC and Shunt Wound Motors . 32ACSDrivesSeries 5 Micro Inverters . 26Chassis Mount DC Control . 33NEMA 4X DC Control . 35DC SCR NEMA 4X DC Control Accessories . 35Line Regenerative DC Control and Accessories . 36ResistorsPlug-In Horsepower Resistor and Fuse Kit . 34Chassis Mount DC Control Specifications . 38DC Control Dimension Diagrams . 39Braking Resistors and ChoppersPowerohmNEMA Enclosed DC Control Specifications . 37Single Phase 200-240V applications, stopping duty only . 45Three Phase 200-240V applications, stopping duty only . 46Three Phase 380-480V applications, stopping duty only . 47InputReactorsACS150 DrivesSingle Phase 100-120V applications, stopping duty only . 48ACS255 IP66 DrivesOutputFiltersACS255 IP20 DrivesSingle Phase 100-120V applications, stopping duty only . 49Single Phase 200-240V applications, stopping duty only . 51Three Phase 200-240V applications, stopping duty only . 52Three Phase 380-480V applications, stopping duty only . 53ApplicationInformationACS355 IP20 DrivesThree Phase 200-240V applications, stopping duty only . 54Three Phase 380-480V applications, stopping duty only . 55Three Phase 200-240V applications, stopping duty only . 56CrossReferenceACS355 IP66 DrivesResistor Technical Data by Catalog Number .58Brake Module Technical Data .63Installation Instructions for Powerohm Brake Resistors .64Glossaryof TermsThree Phase 380-480V applications, stopping duty only . 57CatalogNumber IndexPowerohm Type BM Braking Modules .66c

Baldor ACB& ACS DrivesTABLE OF CONTENTS (Cont.)AC Input Reactors and Output FiltersAC MicroDrivesInput Reactors / High ImpedanceACS150 and ACS355 Drives . 67ACS255 Drives . 70Input Current Ratings with and without AC Line Reactor . 73Analog ACDrivesInput Reactors / Low ImpedanceACS150 and ACS355 Drives . 74ACS255 Drives . 77Input Current Ratings with and without AC Line Reactor . 80BaldorDC DrivesOutput FiltersACS150 and ACS355 Drives . 81ACS255 Drives . 84Application Information .86ACSDrivesCross Reference .95Glossary of Terms .99Catalog Number Index .105Baldor Sales Offices licationInformationCrossReferenceGlossaryof TermsCatalogNumber Indexd

Baldor ACB& ACS DrivesAC Drives Selection ChartACS150ACS255ACS255 NEMA 4XAnalog ACDrivesAC MicroDrivesACS55Starter-style Microdrive; V/HzControl, DIN or Panel Mounting, DIP switchesand potentiometer configuration, PCconfiguration tool. EMCmodel available.Component-style Microdrive;V/Hz Control, DIN or panel mounting,integral LCD control panel and integratedpotentiometer, internal EMC filter.Starter-style Microdrive; V/Hz & sensorlessvector control, integral LED display, Built-InPI Loop; DIN or Panel Mounting.NEMA 4X Enclosure Micro Drive; V/Hz & sensorless vector control; integralcontrol panel, Built-In start/stop, speedpotentiometer and disconnect switches.1 115 V - 0.5 to 1.5 HP1 115 V - 0.5 to 1.5 HPBaldorDC DrivesMain Attributes1 230 V - 0.25 to 3HP1 230 V - 0.5 to 3 HP1 230 V - 0.5 to 5 HP3 230 V - 0.5 to 3 HP3 230 V - 0.5 to 5 HP3 460 V - 0.5 to 5 HP3 460 V - 0.5 to 10 HP3 600 V - 0.75 - 20 HP3 600 V - 0.75 - 15 HP1 115 V In / 3 230 V Out1 115 V In / 3 230 V OutResistors1 115 V - 0.25 to 0.5HPACSDrivesHP Range1 115 V In / 3 230 V Out1 230 V In / 3 230 V Out1 230 V In / 3 230 V Out1 230 V In / 3 230 V Out3 230 V In / Out3 230 V In / Out3 460 V In / OutPowerohmVoltage Range3 460 V In / Out3 600 V In / Out3 600 V In / OutUL type 0 (IP20)UL type 0 (IP20)InputReactorsEnclosure TypeUL type 0 (IP20)UL Type 1 Kit - OptionNEMA 4X (IP66)Motor Control ModeScalar (V/Hz)Scalar (V/Hz)Scalar (V/Hz)Induction MotorInduction MotorInduction MotorN.A.Embedded Modbus-RTUEmbedded Modbus-RTUDIP switches and potentiometer or PC toolparameter configurationIntegral LCD control panel and integratedpotentiometer. FlashDrop configurableIntegral LED and/or remote mount LEDIntegral LED and/or remote mount LEDcontrol panel; Copycat Capability; Speed Pot;Fwd/Rev Switch; Input DisconnectSee page 5See page 8See page 11See page 14OutputFiltersScalar (V/Hz)Motor TypeInduction MotorN.A.CatalogNumber IndexGlossaryof TermsCrossReferenceOperator Interface (Control Panel)ApplicationInformationCommunications Options1

Baldor ACB& ACS DrivesAC Drives Selection Chart ContinuedACS355ACS355 NEMA 4XAC MicroDrivesAnalog ACDrivesControl panel not included.Main AttributesBaldorDC DrivesMachinery Micro Drive; Open Loop vector, (encoder feedbackoption) or V/Hz control, permanent magnet or induction motor control,PID control,internal EMC filter, optional advanced or basic removable LCD control panel.UL Type 4X Machinery Micro Drive; NSF certified enclosure, Open Loop vector, (encoderfeedbackoption), or V/Hz control, permanent magnet or induction motor control, internal EMC filter,optional built-in disconnect.HP RangeACSDrives1 230 V - 0.5 to 3 HP3 230 V - 0.5 to 15 HP3 230 V - 0.5 to 5 HP3 460 V - 0.5 to 30 HP3 460 V - 0.5 to 10 HPResistorsVoltage Range1 230 V In / 3 230 V OutPowerohm3 230 V In / Out3 230 V In / Out3 460 V In / Out3 460 V In / OutEnclosure TypeUL type 0 (IP20)InputReactorsUL Type 1 Kit - OptionUL type 4X (IP66)Motor Control ModeOpen Loop vector, (encoder feedback option), Scalar (V/Hz)Open Loop vector, (encoder feedback option), Scalar (V/Hz)Motor TypeOutputFiltersPermanent magnet orInduction MotorPermanent magnet orInduction MotorCommunications OptionsApplicationInformationCANopen, DeviceNet, EtherNet/IP, EtherCAT, Modbus-RTU, Modbus/TCP, PROFIBUS,Profinet-IOCANopen, DeviceNet, EtherNet/IP, EtherCAT, Modbus-RTU, Modbus/TCP,PROFIBUS, Profinet-IOOperator Interface (Control Panel)Integral or remote mount LCD control panel, optional potentiometer with start/stop switches. Integral or remote mount LCD control panel. Parameter upload andParameter upload and download capable. Assistants mode for quick start-up, DriveWindow download capable. AssistantsLight and FlashDrop configurable.mode for quick start-up, DriveWindow Light and FlashDrop configurable.CrossReferenceSee page 20Glossaryof TermsCatalogNumber Index2See page 25

aryof TermsType:01U ACS355 - 1 Phase Input03U ACS355 - 3 Phase InputBaldorDC DrivesRating:08A8 8.8AAnalog ACDrivesVoltage:CatalogNumber Index2 230V4 460V6 600VAC MicroDrivesACS 355 - 03U - 08A8 - 2Baldor ACB& ACS DrivesACS Catalog Numbers355 ACS Microdrive3

Baldor ACB& ACS DrivesACS55AC Micro DriveAC MicroDrives1/4 & 1/2 HP - No EMC Filter1/4 thru 3 HP - No EMC Filter1/4 & 1/2 HP - Built-In EMC Filter1/4 thru 3 HP - Built-In EMC Filter115 Vac230 Vac115 Vac230 Vac1 Phase - 50/60 Hz1 Phase - 50/60 Hz3 Phase - 50/60 Hz3 Phase - 50/60 HzAnalog ACDrivesApplications: Conveyors, gate controls, material handling, printing, packaging machinery variable torqueor constant torque applications. New installations, replacements and original equipment manufactures(OEM).Features: Compact size replaces contactors and starters, fast setup, easy configuration. Scalar (Voltsper Hertz), with peak overload capacity of 150%, IP20 enclosure. Flexible mounting options - Wallmounting with bracket or DIN rail mounting in either wide or narrow orientation. Option kit has speedpotentiometer with two switches - Run/Stop and Fwd/Rev, Serial or USB DriveConfig Kit available forvolume configuration of un-powered drives.BaldorDC DrivesPerformance FeaturesACSDrivesResistorsDrive SpecificationsPowerohmInputReactorsProtective FeaturesOutputFiltersApplicationInformationAgency CertificationsService ConditionsCrossReferenceGlossaryof TermsCatalogNumber Index4Control ModesOperator Interface ModuleFault DisplayProgrammable Preset SpeedsAuto RestartDigital InputsDigital Inputs TypeAnalog Inputs: OneDigital Outputs: OneOverload CapacityInput Voltage Ranges:Input Voltage ToleranceRated Input FrequencyCarrier Frequency:Operating Temperature:Volts/HzFrequency Control Range:Accel/Decel:Time Range:Electronic Motor OverloadUnder Voltage Trip LimitOver Voltage Trip LimitGround Fault ProtectionOutput Short CircuitOver TemperatureMotor OvertempDC Bus OvervoltageIGBT OvertempOver CurrentLoss of ReferenceAltitude:Ambient Temperature:Relative Humidity:Intermittent Overload:VibrationScalar V/HzControl potentiometers and dip switches, Optional speed potentiometer and control switchesGreen and red status indication LED'sThree (When Programmed with DriveConfig)10 in three minutesThree, Dedicated: Start, Reverse, & Jog12 to 24VDC, (10V Logic 0) with internal 12 VDC power supply (12 VDC, /-10%, 30mA max.)0-10VDC, -10 to 10VDC or 0/4 - 20mADCOne programmable relay output, Type: NO NC, Switching capacity: 12-250VAC/30VDC/0.5A, Current: 10mA - 2ADrive Output 150% for 1 min., 180% for 2 sec. at start110 - 120VAC, 1-phase & 200 - 240VAC, 1-phase10% / -15%48 to 63Hz, maximum rate of change 17% / sec5-16 kHz (5 kHz default)–20 to 40 C; no frost allowed, 50 C if continuous output current is maximum 85% of nominal output currentScalar, selectable for linear (CT) or square function (VT)0-130 HzOne setting by control potentiometer0.0 to 30 SecondsOver Current Trip65% of Input Voltage130% of Input VoltageYesYesHeatsink Monitor (90 C / 203 F)YesDC Bus Level TripYesProtectedYesUL, cUL, CE, RoHS, C-Tick, GOST-R1,000 m (3,300 ft.). Derate by 1% every 100 m (328 ft.) up to 2,000m (6,600 ft.)–20 to 40 C; no frost allowed, 50 C if continuous output current is maximum 85% of nominal output current0% to 95%, non-condensing150% overload capacity for up to 1 minuteIn accordance with ISTA 1A

Baldor ACB& ACS DrivesACS55 110 - 240Vac Ratings & PricingCatalog 75ENEN156175212265307ENENENENENAC MicroDrivesSingle phase supply voltage 110V-120V and 180.371.42.22.13.36.49.5AAAnalog ACDrives1-Phase Supply Voltage 110 to 120V, 10/-15%, 3-Phase Output 200 to 10.818.222AABCCBaldorDC Drives1-Phase Supply Voltage 200 to 240V, 10/-15%, 3-Phase Output 200 to 240V1-Phase Supply Voltage 110 to 120V, 3-Phase Output 200 to 240V (Built-in EMC ENACSDrivesACS55-01E-01A4-1ACS55-01E-02A2-11-Phase Supply Voltage 200 to 240V, 3-Phase Output 200 to 240V (Built-in EMC CrossReference0.180.370.751.52.2Glossaryof Terms0.250.5123CatalogNumber 3-2ACS55-01E-07A6-2ACS55-01E-09A8-25

Baldor ACB& ACS DrivesACS55 Option KitsAC MicroDrivesNamePotentiometer, Run/Stop & Fwd/RevPotentiometer with two switches: Start/Stop and forward/reverse. PolarityRFDT-02DriveConfig Kit (USB)The DriveConfig Kit is a PC tool for volume configuration and control of ACS55drives. The kit enables parameter setting and software updating without theneed for a power connection. The drives can even remain in their delivery boxesduring configuration. The DriveConfig Kit features on-line drive control andmonitoring of up to four signals simultaneously.DriveConfig kit includes:Analog ACDrivesCatalog NumberACS55-POT Hardware and cablesList PriceMult. Sym.20ES700ES PC software User’s manual in English (hard copy and PDF)BaldorDC Drives Battery charger USB adapterACSDrivesACS55 DimensionsResistorsPowerohmFrame 2 is without din rail mounting clipApplicationInformationCrossReferenceGlossaryof TermsCatalogNumber Index6

230 Vac230 Vac460 VacBaldor ACB& ACS Drives1/2 thru 3 HP1/2 thru 3 HP1/2 thru 5 HP1 Phase - 50/60 Hz3 Phase - 50/60 Hz3 Phase - 50/60 HzAC MicroDrivesACS150AC Micro DriveAgency CertificationsService ConditionsAltitude:Ambient Temperature:Relative Humidity:Intermittent Overload:BaldorDC tive FeaturesScalar (V/Hz)Integral Drive Mounted with speed potentiometerLCD Graphical DisplaySevenNoneYes -- Up to 5 attemptsThree BandsLast Three FaultsFive Programmable Inputs including pulse train inputPNP & NPN, 12-24VDC, (10V logic 0), Pulse train 0 to 16kHz0-10VDC or 0/4 - 20mADCProgrammable Relay Output, NO NC, 12-250 VAC / 30 VDCDrive Output 150% for 1 min.200 - 240 VAC; 380 - 480 VAC10% / -10%48 to 63Hz, maximum rate of change 17% / second4-16 kHz (4 kHz default)–10 to 40 C; –10 to 50 C w/ 10% derateBuilt-in braking chopper (100% braking capability)YesCan improve efficiency up to 10% on light loadsSelectable for linear (CT) or square function (VT)0-500 HzTwo independently adjustable sets of ramps0.0 to 1800 SecondsYes, with adjustable rounding timeYesSelectable, 24 VDC logicProtected: Over Current & Over TempOne with PID macro setup2nd Environment - disconnectableSeven, including Three-wire, Hand/Auto, and PID Control65% of input voltage130% of input voltageMotor or motor cablesPhase-to-phase on drive outputHeatsink monitor (90 C / 203 F)Protected (I2t)Motor operating in stall regionDC bus level tripDetects IGBT overtempOver-current trip limit up to 325%Fault for input cables connected to outputTrips on loss of speed command signalMotor load too low, load disconnectedLoss of input phaseUL, cUL, CE, C-tick, RoHS, GOST-R1,000 m (3,300 ft.). Derate by 1% every 100 m (328 ft.) up to 2,000m (6,600 ft.)–20 to 40 C; no frost allowed, 50 C if continuous output current is maximum 85% of nominal output current0% to 95%, non-condensing150% overload capacity for up to 1 minuteGlossaryof TermsDrive SpecificationsControl ModesOperator Interface ModuleKeypad DisplayProgrammable Preset SpeedsAnalog OutputsAuto RestartFrequency AvoidanceFault HistoryDigital InputsDigital Inputs TypeAnalog Inputs: OneDigital Outputs: OneOverload CapacityInput Voltage Ranges:Input Voltage ToleranceRated Input FrequencyCarrier Frequency:Operating Temperature:Dynamic BrakingDC Injection Braking:Flux Optimization:Volts/HzFrequency Control Range:Accel/Decel:Time Range:S Curve Accel. & Decel.Keypad Speed ControlSink/Source InputsElectronic Motor OverloadPID ControlEMC FilterApplication MacrosUnder Voltage Trip LimitOver Voltage Trip LimitGround Fault ProtectionOutput Short CircuitDrive OvertemperatureMotor OvertemperatureMotor StallDC Bus OvervoltageIGBT OvertemperatureOver CurrentIncorrect WiringLoss of ReferenceUnderloadSingle PhaseCatalogNumber IndexPerformance FeaturesAnalog ACDrivesApplications: Conveyors, gate controls, material handling, pumps, printing, packaging, food andbeverage. Any variable torque or constant torque applications where vector control is not required. Newinstallations, replacements and original equipment manufactures (OEM).Features: Scalar control for linear (CT) or squared (VT) applications with peak overload capacity of150% and PID capability. Flexible mounting options - wall with bracket or DIN Rail. IP20 enclosureas standard and NEMA1 option kit. Integrated control panel with keypad and LCD display, Integratedspeed potentiometer. FlashDrop programming tool for fast and easy parameter selecting and settingof un-powered drives. Easy setup and commissioning with ABB common programming structure. Fastsetup with macros. Built-in braking chopper allows connection to remote braking resistor for enhancedperformance needs.7

Baldor ACB& ACS DrivesACS150 - 240Vac Ratings & PricingAC MicroDrives1-phase and 3-phase supply voltage 200, 208, 230 or 240 V. The power ratings arevalid at nominal voltage, 208Vac at 40 C (104 F) or 230Vac at 50 C (122 F).Nominal RatingsCatalog Number40 C (104 F)Continuous RatingAnalog ACDrivesAHP50 C (122 F)Continuous se Input Voltage 200 240V (200, 208, 230, 240V)BaldorDC 5352EOACS150-01U-09A8-29.838.82R22.2417EO3-Phase Input Voltage 200 240V (200, 208, 230, EOPowerohmACS150 - 480Vac Ratings & Pricing3-phase supply voltage 380, 400, 415, 440 or 480 V. The power ratings are valid atnominal voltage, 480Vac at 50 C (122 F).InputReactorsNominal RatingsCatalog Number40 C (104 F)Continuous RatingAHP50 C (122 F)Continuous tFilters3-Phase Input Voltage 380 480V (380, 400, 415, 440, 460, tionInformationCrossReferenceGlossaryof TermsCatalogNumber 5.03R12.2441EO8.857.95R14.0564EO

Baldor ACB& ACS DrivesACS150 Option KitsMUL1-R1Mult. Sym.600ESThis option provides the necessary hardware to modify the ACS150 drive fromthe standard fingersafe protected chassis to NEMA 1 protection capable oflanding conduit. MUL1-R1 kit is used with frame sizes R0 through R2.75ESBaldorDC DrivesNEMA 1 Enclosure KitList PriceFlashDrop is a powerful palm sized tool for fast and easy parameter selectingand setting. It gives the possibility to hide selected parameters to protect themachine. Only the parameters needed in the application are shown. The tool canupload/download parameters, copy parameters between two drives or between aPC and a drive. Includes DrivePM (Drive Parameter Manager) which is a softwaretool to create, edit and copy parameter sets for FlashDrop. The parameter setscan consist of all parameters or only a set of the user parameters.AC MicroDrivesNameFlashDropAnalog ACDrivesCatalog NumberMFDT-01ACS150 DimensionsDIP 20/UL OpenH4 57.959.412.765.592.9 /2.6110.1211.022.765.593.7 ACSDrivesH3(in)DWNEMA 1NEMA 1 / UL Type 1H2(in)ResistorsH1 H2 H3IP20 (cabinet) / UL OpenH1(in)PowerohmFrameSizeUN 200.240 V: 1.3 kg / 2.9 lb, UN 380.480 V: 1.2 / 2.9 lb.UN 200.240 V: 1.7 kg / 3.7 lb, UN 380.480 V: 1.6 / 3.5 lb.H1 Height without fastenings and clamping plateH2 Height with fastenings but without clamping plateH3 Height with fastenings and clamping plateH4 Height with fastenings and NEMA 1 connection boxH5 Height with fastenings, NEMA 1 connection box and Hood1CatalogNumber IndexGlossaryof tersInputReactors29

Baldor ACB& ACS DrivesACS255 IP20AC Micro Drive1/2 thru 1/5 HP1 thru 20 HP115 Vac600 Vac1 Phase - 50/60 Hz3 Phase - 50/60 HzAC MicroDrivesApplications: Applications with 115V (for 230V motors) and 600V supply power: conveyors, mixers,pumps, fans, food and beverage variable torque, constant torque or constant horsepower applications.Compact size replaces motor starters/soft starters. New installations, replacements and original equipmentmanufactures (OEM).Features: V/Hz control for linear (CT) or squared (VT) applications or Sensorless Vector Control. Overloadcapacity of 150% for 60 seconds or 175% for 2 seconds. Built in PI control. IP20 enclosure with wall orDIN rail mounting. Remote mount keypad option kit. Integrated keypad with operator interface and localspeed control. Optional drive parameter copying tool. Easy setup and commissioning with ABB commonprogramming structure. Quick start macros for fast commissioning and start-up built-in braking chopperallows connection to remote braking resistor for enhanced performance needs. Built-in Modbus RTU andrelay option kit allows fast system integration.Analog ACDrivesBaldorDC DrivesPerformance FeaturesACSDrivesResistorsDrive plicationInformationProtective FeaturesCrossReferenceGlossaryof TermsAgency CertificationsService ConditionsCatalogNumber Index10Control ModeOperator Interface ModuleKeypad DisplayProgrammable Preset SpeedsAnalog Outputs: oneAuto RestartFrequency AvoidanceFault HistoryDigital Inputs: fourAnalog Inputs: twoRelay Outputs: oneAnalog Output / Digital OutputOverload CapacityMaximum LoadInput Voltage Ranges:Rated Input FrequencySafe Torque OffCarrier Frequency:Operating Temperature:Dynamic Braking:External Braking ResistorDC Injection Braking:Volts/HzFrequency Control Range:Accel/Decel:Time Range:Keypad Speed ControlSink/Source InputsElectronic Overload TripCommunicationsPI ControlUnder VoltageOutput Short CircuitOver TemperatureDC Bus OvervoltageDrive OverloadOver CurrentOutput PhaseGround FaultLoss of ReferenceCommunication ErrorAltitude:Ambient Temperature:Relative Humidity:Intermittent Overload:115 VAC: V/Hz and open loop vector600 VAC: V/Hz and open loop vectorIntegral Drive Mounted6-character LED displayFourOne (0-10 VCD)Yes -- Up to 5 attemptsOne bandLast four faultsTwo programmable digital inputs, two user selectable analog/digital inputs0-10 VDC, 4 - 20mABuilt-in form C relay, 250 VAC, 6A / 30 VDC, 5A0-10 VDC: one analog usable for meter (freq., current, voltage) or digital outputDrive Output 150% for 1 minute and 175% for 2 seconds1.5 HP @ 120 V In/230 V Out, 20 HP @ 600 V In/Out115 VAC (99-126); 600 VAC (450-660)50-60Hz ( 5%)600V only: SIL2 rating4-32 kHz (8

Cross Reference Application Information Input Reactors Resistors Powerohm ACS Drives Baldor DC Drives Analog AC Drives AC Micro Drives ACS55 110 - 240Vac Ratings & Pricing Baldor ACB ACS Drives Single phase supply voltage 110V-120V and 200V-240V Catalog Number HP kW Nominal Output Current Maximum Output Current Input Current Frame Size

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