M42411K Item Number: 42411 - Northern Tool
M42411KItem Number: 42411Serial Number:Owner’s ManualInstructions for Installation/Set-up, Operation, Servicing, & StoragePortable, Outdoor Use-Only, Gasoline GeneratorCan be used to power individual appliances plugged directly into the generator’s outlets, or as a back-upconnection to a building’s power supply (via a professionally installed UL-approved transfer switch).WARNINGREAD and UNDERSTAND this manual completely before using the generator! Failure to properly set up,operate, and maintain this generator could result in serious injury or death from carbon monoxide poisoning,electric shock, fire/explosion, or burns. Generator has been shipped WITHOUT engine oil, Check the oil levelusing the dipstick and add oil as needed. In particular, be aware of the following hazards:CO PoisoningGenerators give off carbon monoxide, a poisonous gas that can kill you. You CANNOT smell it, see it, or taste it. ONLY run generator OUTDOORS and AWAY from building air intakes. NEVER run generator inside any enclosed orsemi-enclosed spaces, including homes, basements, garages, sheds, boxes, RVs, boats or pick-up truck beds. Thesespaces can trap poisonous gases, EVEN if you run a fan or open windows. Install carbon monoxide alarms inside nearby structures/buildings (battery-operated, or plug-in with battery backup).Electric shock / Electrocution High voltage electricity from generator can kill. DO NOT operate in wet locations. Be sure generator is properlygrounded. Use only UL-listed, outdoor-rated grounded extension cords of proper size. NEVER plug the generator directly into a wall outlet. ANY connection to a building’s electrical system MUSTISOLATE THE GENERATOR FROM UTILITY POWER via a UL-approved transfer switch installed by a licensedelectrician. Otherwise, back feed from the generator into the power grid could kill utility workers.Fire / Explosion DO NOT overload generator (per rated capacity), and OPERATE ONLY in an area with adequate cooling ventilation soengine does not overheat. Exhaust can be extremely hot. Keep muffler at least 7 feet from all combustible objects. All fuels are flammable. Never fuel a running or hot engine. Never pump fuel directly into generator at gas station – useapproved container to transfer fuel. Ensure there are no fuel leaks, and keep sources of sparks and flames away. ALWAYS keep a fire extinguisher rated “ABC” nearby.STOP!CHOOSE THE RIGHT GENERATOR FOR YOUR NEEDS. See the “Power load Planning & Management” sectionof this manual to determine your power load requirements and then compare to the generator’s rated capacity.INSPECT COMPONENTS: Closely inspect to make sure no components are missing or damaged. See the “Unpacking& Delivery Inspection” section for instructions on whom to contact to report missing or damaged parts.ARRANGE FOR PROFESSIONAL INSTALLATION of a transfer switch if you will be connecting the generator toyour building’s electrical system. See the “Installation/Initial Set-Up” section for more information about thisrequirement.Any Questions, Comments, Problems, or Parts OrdersCall Powerhorse Product Support 1-866-443-2576
Hazard Signal Word Definitions2
Table of ContentsHazard Signal Word Definitions . 2About Your Generator . 4Specifications . 6Safety Label Locations . 7Machine Component Identification . 9Power Load Planning & Management . 11Installation / Initial Set-Up:1. Unpacking & Delivery Inspection .2. Planning the Power Load.3. Set-up either as a BUILDING BACK-UP or PORTABLE Power Source .4. Selecting a Suitable Site .5. Grounding the Generator .1414151820Operation:1. General Safety Rules for Operation .2. Preparing for Operation .3. Starting the Generator.4. Checking Generator Output .5. Connecting Loads .6. Stopping the Engine .7. AC Parallel Operation .8. Storage & Exercise .2124293132323335Maintenance & Repair . 37Troubleshooting . 47Summary of Important Safety Information for Operation . 48Generator Exploded View . 52Generator Kit Exploded View . 54Limited Warranty . 63California Proposition 65 Information . 643
About Your GeneratorThank you for purchasing your Powerhorse portable generator!About Your GeneratorThis engine-driven, portable generator is designed to provide up to its rated amount of electricalpower. (See specifications section of this manual for model specific ratings)It can supply power:1. As a portable power source. You can plug appliances directly into the generator’s electricaloutlets.2. As a back-up, standby power source for a building. A licensed electrician can connect thegenerator to your building’s electrical system via the installation of an UL-approved transferswitch. (See the “Installation & Initial Set-up” section of this manual to learn more aboutspecific requirements and precautions relating to wiring the generator to your building’s electricalsystem.)You must select a generator adequately sized for your power needs. You need to determine thepower needs of all the appliances/tools you wish to power at the same time and choose a generator ratedto provide at least that power level. See the “Power Load Planning & Management” section of thismanual to determine your specific power load requirements and then compare them to this generator’srated capacity. You must not overload the generator. Overloading will cause damage to the generatorand attached electrical devices, and may also result in fire.Be sure to read about site selection and grounding requirements for running this generator. Moredetailed information can be found in the “Installation & Initial Set-up, Steps 4 & 5 of this manual.Contact Powerhorse Product Support at 1-866-443-2576 with questions about optional accessoriesor to order.Read this ManualWARNINGImproper use or maintenance of this generator can result in serious injury or death fromcarbon monoxide poisoning, electric shock/electrocution, fire/explosion, or burns.Read this manual completely before using the generator and follow all instructions andsafety rules.You must follow all instructions and safety precautions presented throughout this manual. A summaryof important safety information can be found at the end of the manual. Keep this manual for referenceand review.Proper preparation, operation, and maintenance will result in operator safety, as well as bestperformance and long life of the generator. For detailed engine operation and maintenance information,always refer to the engine Owner’s Manual furnished with the generator.Powerhorse is constantly improving its products. The specifications outlined herein are subject tochange without prior notice or obligation. The purchaser and/or user shall assume liability for anymodification and/or alterations of this equipment from original design and manufacture.4
About Your GeneratorBefore using, the user shall determine the suitability of this product for its intended use and assumesliability therein.Contact Powerhorse Product Support at 1-866-443-2576 for any questions about the appropriateuse of this generator.Warranty RegistrationPlease fill in the warranty registration information in the back of this manual and have it on hand whenyou call in on a warranty claim or replacement parts.ATTENTION:All Rental Companies and Private Owners who loan thisequipment to others!All persons to whom you rent/loan this generator must have access to and read this manual.Keep this owner’s manual with the generator at all times and advise all persons who willoperate the machine to read it. You must also provide personal instruction on how to safelyoperate the generator and remain available to answer any questions a renter/borrower mighthave.5
SpecificationsItem NumberMaximum OutputContinuous OutputVoltagePhaseFrequencyPower FactorEngineEngine SpeedFuel TypeFuel CapacityOil TypeOil CapacityNoise LevelStarting MethodDimensionsLengthWidthHeightDry Weight#424112000 Watts (W)1600 Watts (W)120 Volt (V)Single phase60 Hertz (Hz)1.0 p.f.Powerhorse 79cc3,600 – 5,000 RPM (with ESC button OFF)Non-leaded automobile gasoline1.1 US gallons (4.0L)10W-30 (API Service SE type or higher)0.42 US quarts (0.35L)52 dBA 61 dBA @ 7 metersRecoil19.64”11.22”17.91”46 lbs.Any Questions, Comments, Problems, or Parts OrdersCall Powerhorse Product Support 1-866-443-25766
Safety Label LocationsRef. No.12345678N/AN/AN/APart 90933790859796449DescriptionOverfill & Spark DecalExhaust DecalName PlateEPA DecalOil Fill DecalBurn Hazard DecalCPSC DecalImproper Connection DecalSmall Powerhorse Decal (recoil side)Large Powerhorse DecalPowerhorse Decal (front)Qty11111111111Always make sure safety labels are in place and in good condition. If a safety label is missingor not legible, order new labels or unsafe operation could result.To order replacement safety labels, call Powerhorse Product Support at 1-866-443-2576.7
Safety Label Locations123465788
Machine Component rrying HandleRecoil StarterControl PanelFuel Tank CapFuel Tank Cap Air Vent KnobDescriptionRef.678910Ref.ESC Button (Engine Smart Control)120Volt 20 Amp Duplex ReceptaclesGrounding Post120Volt 30 Amp Locking ReceptacleParallel Operation Outlets151617189DescriptionOil Fill Cover with ScrewSpark Plug Maintenance CoverMufflerHot Air DischargeCool Air IntakeDescriptionEngine OFF/RUN/CHOKE controlOutput Indicator Light (Green)Overload Indicator Light (Red)Low Oil Warning Indicator Light (Red)
REFERENCE GUIDEReference 1 – CarryingHandleReference 2 – Recoil StarterGripReference 3 – Control PanelReference 4 – Fuel Tank CapReference 5 – Fuel Tank CapAir Vent KnobReference 6 – Oil Fill Coverand PortReference 7 – Spark PlugMaintenance CoverReference 8 – MufflerReference 9 – LouverReference 10 – ESC ButtonReference 11 – DuplexReceptacles (NEMA 5-20R)Reference 12 – GroundingPostReference 13 – LockingReceptacles (NEMA L5-30R)Reference 14 – ParallelOperation OutletsReference 15 – EngineOFF/RUN/CHOKE controlReference 16 – Output LightReference 17 – OverloadLightReference 18 – Low OilWarning LightProvides a means for moving and lifting the generator. Grasp thehandle firmly when pulling the recoil starter grip so the generatordoes not fall over.Grasp firmly when starting engine to engage engine cranking.An electrical device that contains receptacles, switches and otherelectrical devices.The fuel tank cap seals the fuel in the tank.The fuel tank cap air vent knob must be in the ON position for thegenerator to run. After the generator has cooled, turn the fueltank cap air vent knob to the OFF position to reduce leakage.Located behind the oil fill cover. Allows for adding the oil andchecking the oil level.Cover that allows access to spark plug.An acoustic device installed onto the exhaust system that isdesigned to reduce noise. The outlet includes a spark arrester.Opening in the casing for ventilation.With the Engine Smart Control button ON the generator willautomatically reduce the engine speed depending on the size ofthe load. This will result in better fuel consumption and lessnoise. With the Engine Smart Control button OFF the engine runsat full RPM regardless if a load is connected or not.Electrical device able to accept AC 120V 15A or 20A plugs(NEMA 5-15P or 5-20P)Means to connect the generator to a ground wire.Electrical device able to accept AC 120V 30A locking plugs(NEMA L5-30P)This is the terminal for connecting two Powerhorse InverterGenerators using special cables.This switch has the following positions:OFF - Stops the engine and closes the fuel valve.RUN – Running position; opens the fuel valve and allows a warmengine to be started, choke is off.CHOKE – Starting position; opens the fuel valve and turns chokeon to start a cold engine.Illuminates (green) when the generator starts and produces power.Illuminates (red) when overload of any connected device isdetected, the inverter control unit overheats or AC output voltagerises. The engine also stops and Output Light goes off.Illuminates (red) when oil falls below the lower level and theengine stops automatically.10
Power Load Planning & ManagementWARNINGNEVER exceed the rated wattage capacity of your generator.OVERLOADING may cause SERIOUS DAMAGE to the generator andattached electrical devices, and may result in fire.Your generator MUST BE SIZED PROPERLY to provide both the running and starting (surge)wattage of the devices you will be powering. Before using your generator, determine the runningand starting wattage requirements of all the electrical devices you will be powering simultaneously.The sum of the running and starting wattages of the devices being powered must not exceed thecontinuous output rating of your generator. (The continuous output rating of your generator is listedin the “Specifications” section of this manual.) Note that: Devices without electric motors such as light bulbs, radios, and televisions have the samerunning and starting wattage. Devices with electric motors such as refrigerators, compressors, and hand tools typicallyrequire a starting wattage that is 3 to 5 times greater than the running wattage.The running and starting wattage requirements are often listed on a device’s nameplate. If wattageis not given on the device’s nameplate, the wattage may be calculated by multiplying the nameplatevoltage by nameplate amperage, Watts Volts X Amps.Example conversion to watts:120 Volts X 5 Amps 600 WattsIf only the running voltage is given on the nameplate for a device with an electric motor, the startingwattage can be approximated to be three to five times the running wattage.Estimates for the running wattage requirements for common devices are listed in Table 1 below.Guidance for starting wattages is provided in the table’s footnotes.Table 1Device10in. Table Saw7-1/4in. Circular Saw8in. Bench GrinderAir Conditioner - Central (24,000 BTU)Air Conditioner - RV (13,500 BTU)Air Conditioner - Window (10,000 BTU)Battery Charger: 100 Amp with 300 Amp BoostBattery Charger: 15 AmpBattery Charger: 60 Amp with 250 Amp BoostBelt SanderCeiling FanClock RadioClothes Dryer (electric)11Running 0012008001001800Starting 005750
Power Load Planning & Management (cont’d)DeviceClothes Dryer (gas)Clothes WasherCoffee MakerDeep FreezerDesktop Computer w/ 17" monitorDishwasher (Hot Dry)Drill: 1/2in., 5.4 AmpsDrill: 3/8in., 4 AmpsDVD/CD PlayerElectric Fence: 25 MilesElectric Fry PanElectric Range: 8in. ElementFurnace Fan (Gas or fuel oil): 1/2 HPFurnace Fan (Gas or fuel oil): 1/4 HPFurnace Fan (Gas or fuel oil): 1/8 HPGarage Door OpenerHair DryerHot PlateInkjet PrinterIronLaser PrinterLights (Ten 75 Watt light bulbs)Microwave Oven 1000WMilk CoolerMilker (Vacuum Pump): 2 HPMiter Saw - 10"Oscillating FanPortable Heater (Kerosene, Diesel: 150,000 BTUPressure Washer: 1 HPQuartz Halogen Work lightReciprocating SawRefrigerator FreezerSecurity SystemSpace HeaterStereo ReceiverSump Pump: 1/2 HPSump Pump: 1/3 HPTelevision 27"VCRWater Heater (Electric 40gal)Water Well Pump (1/3hp 220v)Running 040001000Starting 800230024004001000360020001500215013002000(a) Hard-starting motors require 3-5 times the rated running watts(b) For extremely hard to start loads such as air conditioners and air compressors, consult the equipment dealer todetermine maximum wattage12
Power Load Planning & Management (cont’d)To calculate the running and starting wattage requirements for the devices you will bepowering, follow these steps:1. Make a list of all electrical devices you will be powering at the same time with the generator.2. List the greater of the running or starting wattage next to each device as obtained from thedevices’ nameplate or Table 1. If only the running wattage for a device with an electricmotor is known, the starting wattage can be estimated to be at least 3 times the runningwattage.3. Add the wattages for all devices on your list. This total must be lower than the continuousoutput rating of your generator.Example:Device to be PoweredLight Bulbs (10 – 75 watt)Refrigerator FreezerMicrowave Oven 1000WAir Conditioner, Window (10,000 BTU)Sump pump (1/3 hp)TotalGreater ofStarting/Running Wattage750 W1500 W1000 W2200 W1300 W6750WIn this example, the generator must have a continuous output of at least 6750 watts in order topower all of the devices simultaneously.The overload indicator light 1 comes on when the total wattage exceeds the generatorscapability. If that happens, proceed as follows:1. Turn off any connected electric devices and stop the generator.2. Reduce the total wattage of connected electric devices within the rated output.3. Check for blockages in the cool air intake (louver) and around the control unit. If anyblockages are found remove.4. After checking, restart the generator.STAGGERING LOADSYou can increase the number of devices your generator can power by staggering the load on thegenerator. For example, you could alternately power your refrigerator and air conditioner forlimited periods of time -- powering only one of the devices at a time and never powering both at thesame time.13
Installation / Initial Se
Keep this owner’s manual with the generator at all times and advise all persons who will . Voltage 120 Volt (V) Phase Single phase Frequency 60 Hertz (Hz) Power Factor 1.0 p.f. Engine Powerhorse 79cc Engine Speed 3,600 – 5,000 RPM (with ESC button OFF)
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Item 4 Liquid Propellants (b) Fuels (c) Oxidizers Item 9 (c) Accelerometers Item 13 Digital Computer Item 14 A-D Converter Circut Boards Item 2 (c) Solid Rocket Motor Item 2 (c) Liquid Rocket Engine Item 2(f) SAFF Conventional HE Warhead (Not Controlled) Item 11 (c) Satellite Navigation Receiver Item 2 (d) Guidance Set Item 2 (a) Individual .
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3. After Anchor (item 17) has been set in concrete, place Lifeguard Column (item 3) over anchor studs. Place ½” Flat Washers (item 9), Lock Washers (item 10) and ½” Hex Nuts(item 11) over anchor studs and tighten. Place ½” Nut Caps (item 12) over hex nuts.See FIGURE 4. 17 5 5 18 7 4. Slide Escutcheons (item 18) over frame lower tubes and place frame and
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