Lab #1b Determination Of Steam Quality - NCSU

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Lab #1bDetermination of Steam Quality

Outline Goal of labPhase diagram of waterSaturated steam tableSteam qualityDetermination of steam qualityThermos flaskBoiler– Fire tube, water tube Steam trap– Mechanical, thermostatic, thermodynamic2

Goal of the Lab Determination of steam quality (x) in our pilot plantusing mass and energy balances Familiarization with types of boilers3

Phase Diagram of WaterPressureSaturated liquidWithin the dome,water exists as steam,SubcooledSaturated vapor which is a mixture ofLiq. Vap.liqliquid and vapor.Const. temp. 5 6 Vap.Liq. 2Here, temperature341Superheated steam and pressure areSaturated steamconstant and are1: Sub-cooled liquid2: SaturatedHc HvHv liquidcalled the saturation3: Sat. steam (low qual.)4: Sat. steam (high qual.)temperature and5: Saturated vaporEnthalpy (H) 6: Superheated vapor pressure respectively.** *** *Left of dome: Subcooled liq; Within dome: Saturated steam; Right of dome: Superheated steamAs we move from left to right within the dome, more and more of thewater is in vapor phase. The fraction that is in vapor phase is calledsteam quality (denoted by ‘x’). It varies from 0 to 1 OR 0% to 100%.Latent heat of vap. ( vap) at any temp. or pr. Hv – Hcat that temp. or pr.4

Saturated Steam TableAtmospheric pressureTemperature( C)361.3What is the latent heat of vaporization of water at atmospheric pressure? vap (at atm. Pr.) Hv (at atm Pr.) – Hc (at atm. Pr.) 2676.1 – 419.04 2257.06 kJ/kg 5

Steam Quality (x) The term “Steam” generally refers to saturated steam and notsuperheated steam “Steam” is a mixture of liquid (condensate) and vapor The enthalpy of steam (Hs) is a weighted mean of enthalpy ofcondensate (Hc) and enthalpy of vapor (Hv) Hs x Hv (1 – x) Hc Rearranging,x (Hs – Hc)/(Hv – Hc) Note thatx 0 when Hs Hc Also,x 1 when Hs Hv Higher the steam quality, higher the value of Hs 0 x 1OR0% x 100%Note: Hc & Hv at saturation temperature & pressure are determinedfrom steam tables6

Determination of Steam Qualityms, quality of x; Pressure, P OR Temperature, TSteammc, cp(c), TcCold waterFlaskmh, cp(h), ThHot waterm, cp, T: Mass, specificheat, temperature resp.Subscripts: ‘c’ for cold;‘h’ for hotIntroduce cold water of known mass (mc) and temperature (Tc) in a flaskIntroduce steam into flask till water becomes hot (Th)Determine specific heat of water at Tc and Th from table of properties of waterMass balance: mc ms mhEnergy balance: mc {cp(c)} Tc ms (Hs) mh {cp(h)} ThDetermine Hs from above equationUse interpolation for:Also, Hs (x) Hv (1 – x) Hccp(c), cp(h), Hc, Hvwith Hv and Hc being determined from steam tablesat the absolute (not gauge) steam pressure of P or steam temperature of TThus, x (Hs – Hc)/(Hv – Hc)7

Thermos FlaskConduction and convection heat loss: Decreased by vacuum, stopper,glass, cork, airRadiation heat loss: Decreased by reflective (silvered) glass8

Generation of Steam Water is converted to steam (in a boiler) using abasic source of energy– Fuel oil, natural gas, wood, coal, heating element– One of the above is used to generate hot gases which heatthe metallic surface (usually steel) in contact with waterto generate steam9

Fire Tube Boiler Hot gases are inside tubes surrounded by waterThe heat vaporizes water and converts it to steamAs needed, steam is released from the boilerFire tubes boilers are well suited for applicationswhere there are large fluctuations in demand forsteam10

Fire Tube Boiler11

Water Tube Boiler Hot gases are outside tubes through which waterflows The heat vaporizes water and converts it to steam As needed, steam is released from the boiler Rate of heat transfer is higher in a water tube boiler– This is due to turbulence of water in the tubes Water tube boilers operate at larger capacities andhigher pressures They are more flexible and safer– Safety relates to phase change taking place in small tubesand not in a large vessel12

Water Tube Boiler13

Steam Trap What is a steam trap?– A device that separates the liquid and vapor phases ofsteam Functions of a steam trap– Prevent steam from escaping through it– Allow condensate to pass through it– Discharge air and any other gas through it14

Types of Steam Traps Mechanical– Based on density difference between vapor andcondensate (inverted bucket) Thermostatic– Based on temperature difference between vapor andcondensate Thermodynamic– Based on pressure difference as vapor condenses15

Saturated steam table Steam quality Determination of steam quality Thermos flask Boiler –Fire tube, water tube Steam trap –Mechanical, thermostatic, thermodynamic 2. Goal of the Lab Determination of steam quality (x) in our pilot plant using mass and energy balances

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