Concealed Vertical Rod Exit Device Installation Instructions

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33/3547A911404-00Concealed Vertical Rod Exit DeviceInstallation InstructionsDevices covered by these instructions:33/3547A and 33/3548A Concealed Vertical Rod Exit Device33/3547A-F and 33/3548A-F Fire Concealed Vertical Rod Exit DeviceCD33/3547A and CD33/3548A Concealed Vertical Rod Exit DeviceEL33/3547A and EL33/3548A Concealed Vertical Rod Exit DeviceSpecial tools needed:#10-24 tapDrill bits: #25, 5/16”,13/32”, 1/2” Index:Screw chart . 2Device installation . 3-5Adjust rods . 6Frame preparation . 7Optional equipment . 8Backset information . 9Metal door templates. . 11-12Wood door preparation . 13-14Wood door templates . 15-16Customer Allegion 2014Printed in U.S.A.911404-00 Rev. 01/14-c

SCREW CHARTA1/4-20 x 1”1/4-20 x 1-1/2”B#10-24 X 3/4”#10-24 X 1-1/8”CDE#10-16 X 3/8” Thread cutting#10-32 X 1/4”Trim mount or sex bolts:(1-3/4” door)(2-1/4” door)Surface mount orSex bolts (1-3/4” door)Sex bolts (2-1/4” door)End capBracket to latch* #10-24 X 1/2”Bracket to door* #10 X 1” Wood screwBracket to door*Used with external tooth lock washerF#10-32 X 3/8” Socket headRod attachmentGRod adjusting screwHIJRod length adjustmentRetaining clip#8-32 X 5/16”#10-24 X 1/2”338 Strike#10-24 X 1-1/2”Ratchet releaseK#8-18 x 3/8” Thread cutting2Center case cover

Draw horizontal and verticaldevice center lines (CL ).1Place paper device templateon door and prepare door.2For wood doors - See pages 13 & 14 forspecial door preparation instructions.See “Backset information” on page 9Paper templateMetal - pg. 11 & 12Wood - pg. 15 & 16CLCLCLPrepare mounting holes andcut-outs per templateSee trim instructionsfor pull side doorpreparation.”16 m9/ tto r39 bo dooTo ofCLOnce hung, door should have1/4” undercut (gap) at bottomof door to finished floorRHR shown(LHR opposite)RHR shown(LHR opposite)Prepare top and bottom of doorfor latch mounting brackets.3Latch cases(drill top and bottom of door)CL Latch case1-9/32"Drill ratchet release holein door.11/16”13/16”15/16”1-9/32"1-3/4"41/2” Stop height5/8” Stop height3/4” Stop heightof doorReinforcingrequired7/8"CL Latch7/8"2-1/4"caseFire device (metal door)7/16"Drill & tap1/8" pilot drill (wood door)Drill 1/2” dia. hole(inside face of door)CL Latch case1-11/16"1-3/4"1-9/32"CLof doorLatch7/8"2-1/4"7/8"CL Latchcase7/16"Panic device (metal door)Panic and fire (wood door)Drill & tap1/8" pilot drill (wood door)3

Measure to determinelength to cut device.56Cut device to length.Prepare device for cutting1-3/16” minimum clearance(with end cap removed)TapeAnti-rattle clip(remove while cutting)Cover plate(flush to pushbar)PushbarDevice alignedwith mountingholesCut device squareNote: Device mustbe cut square forproper end cap fit5/16”NoteIf 5/8” diameter wire access holehas been predrilled in door, cutdevice 5/16” from center of hole.78Assemble rods and latchesand adjust length.Follow white and brown instructioncards on rods to set initial rod lengthSubtract1-9/16”CLCLRods are shipped with L-bracket attached. Insert rodswith L-bracket pointing toward lock stile. Rotate rod untilL-bracket protrudes through door cutout. If this is notpossible, remove L-bracket and re-insert rod, thenre-attach L-brackets.FL-bracketsCAUTION:L-brackets mustbe installed inorientation shownFine tune thetotal lengthby threadinglatches in orout of rodsNOTE: Fire devices on metal doors usebrackets on both sides of latchesTop latch & rodBottom latch & rodSubtract1-9/16”Total rod length(with latch boltextended)E4Install rods as shown.Total rod length(with latch t devicesquare andremove all burrsDShims used whenrequired for alignment

Install tailpiece guide andattach rods to center case.Secure device to door andmount door to frame.10Cut tailpieceif 25 Sexboltsor trim* Tailpiece is attached totrim or cylinder dependingon applicationRotate tailpieceguide to matchtailpiecePlace device over L- brackets and install adjustingscrews, then install retainers and locking screwsDevice equalheight tobottom ofdoor oneach endBLockingscrewsAdjustingscrewsBottomof door9HGRetainersMark and prepare 2mounting bracket holes1/4” drill inside13/32” drill outside#425 Sex bolts(required)Install top strike andratchet release.11Install bottom strike orprepare threshold.12338 Top strike385-A Bottom strikeCL Strike1"1/4"Roundededge385-A strike has two pieces.Grout bottom piece into floorand attach top piece to bottomwith screw through slot.IStrikeSee “Frame Preparation” onpage 7 for cut-out and holesRatchet release2-3/4"Threshold application3/8"9/16"Note: Thresholds are not tobe used with 38/3947-F1-1/8"Latch case1-1/8"CLStopShim(if needed)J3/32"R max.Spacer(use when framehas no door stop)1/8"Flat thresholdapplicationRemove materialas necessary toaccommodate 5/8"latch bolt throw5/8"See “Frame Preparation”on page 7 for holes5

ADJUST RODS1. Open door and release toplatch bolt as shown (Figure 1).8. Depress pushbar and release.9. Make sure top latch bolt staysretracted as shown.Latch bolt retracted(flush with latch case)Shown fullyextendedTop latch boltFigure 310. Install bottom adjusting screw through bottomrod and install bottom retaining clip and lockingscrew (Figure 2).Figure 111. With top latch bolt still retracted, adjust bottomrod so latch bolt clears floor and bottom strike.2. Remove bottom lockingscrew and retaining clip(Figure 2).3. Disconnect bottom verticalrod by removing bottomadjusting screw.Bottomlatch bolt(clears floorand strike)Topadjustingscrew4. Loosen top locking screw.5. Rotate top adjustingscrew clockwise until toplatch bolt is fully extended(Figure 1).ToplockingscrewFigure 412. Close door and check bottom latch bolt for dead locking.13. After bottom rod is fully adjusted per steps11 and 12, turn bottom locking screw in againstflat on adjusting screw. Do not over-tighten.14. Check device operation by opening and closingdoor several times from the outside.Redo adjustment procedure if :Figure ingscrew- Top latchbolt is not held retracted- Bottom latchbolt does not clearfloor and bottom strike15. Install end cap and center case covers.C6. Check top latch bolt for deadlocking(latch bolt should not push in).Remove protectivefilm from pushbarK7. Turn top locking screw in against flat onadjusting screw. Do not over-tighten.6

FRAME PREPARATION338 Top strike6” min.1” min.1/8”Latch bolt RHR doorCLCL Double door applicationCL Latch bolt LHR door1-5/16”Edge of dedge15/16”13/32”1/4” dia.82 csk. x 3/8”dia. in frameBeveled edgeShould face thisdirection in relationto doors1-7/8”Doors swing outthis directionRatchet releaseCL Latch case7/16”#25 Drill#10-24 tap,2 placesReinforcingrequiredPlunger must go thruhole in door.9/16”1-1/8”PlungerAdjust so plungerreleases latch boltwhen door is closed.7

OPTIONAL EQUIPMENTCD (CYLINDER DOGGING)1. Remove mortise cylinder cam andreinstall in reverse (Figure 1).Std. mortisecylinder2. Insert key and rotate cam to installthe cylinder to the cover plate (Figure 2).3. Remove key to slide cover plate inposition in the mechanism case.Std. mortisecylinderMortisecylindercamStd. mortisecylinderMortisecylindercamCD function conversionOffset towardpushbarDoggingplate coverCylinderlocating washerCylinderlock nutMechanismcaseFigure 1Dogging procedureTurn cylinder key clockwise approx. 1/8turn for standard doggingDepress pushbarFigure 28Cylindercollar

BACKSET INFORMATIONNOTE: For 2” stile doors see bottom half of pageCL of latchBackset is measured from outer edge of door as shown. Minimum stile is lessglass stop (rectangular glass stop is recommended for stiles less than 2-1/8”)BacksetBacksetCLDoorstileCLMin. stileMin. stileBeveled edge doorRounded edge doorBackset TableBacksetDoor type Backset Min. stileWoodMetalCL ”2-1/2”1-1/2”1-7/8”2-1/2”NAAll2-1/8”- 2-3/4”2-3/4”- 3-3/4”3-3/4”- 5”5” to flush2-1/2”- 3-3/4”3-3/4”- 5”5” to flushTwo verticalrod devices(panic)2-3/4”3-5/8” to flushSingle door(panic)FireapplicationsSPECIAL INSTRUCTIONS FOR 2” STILE DOORSCL of latch1/8” offsetFor 2” stile doors ONLY! Latch CL isoffset 1/8” from Device CL as shown2” Door stile1-3/16” Device backsetCL ofdevice9

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XMETAL DOOR RHR33/3547A Device templateBacksetCut-outsdevice sideonlySexbolts1/8” Radius5/16” drill inside13/32” drill outsideTrimSee “BacksetInformation”on page 9Device CL5/16” drill inside1/2” drill outsideFor 3347A-F on hollowmetal doors #7 drill,1/4-20 tap if no outsidetrim or sex boltsare ��CLof 1/4”13/32”13/16”XLine X-X is a reference line fortrim and exit device alignment.Line X-X shown here shouldcorrespond to line X-X in thetrim installation instructions11

XLHRBacksetSexbolts5/16” drill inside13/32” drill outsideTrimSee “BacksetInformation”on page 95/16” drill inside1/2” drill outsideMETAL DOOR LHR33/3547A Device templateCL of device1/8” RadiusCut-outsdevice sideonlyFor 3347A-F on hollowmetal doors #7 drill,1/4-20 tap if no outsidetrim or sex boltsare Lof 1/4”13/32”Line X-X is a reference line fortrim and exit device alignment.Line X-X shown here shouldcorrespond to line X-X in thetrim installation instructions1213/16”X

WOOD DOOR PREPARATION - DOOR ROUTINGXCLof routingCL Device and latch3-1/4”Minimum2-1/4” door2” MinimumCL Device and latch1-3/4” door1/4”1-5/16”Backset4”1”1/2” Maximumthickness blockingshown this viewonly. Not providedby Von Duprin.13/16”2 Places2-7/8”7/8”2-7/8”7/8”13/32”CL DeviceSlot thruinside faceonly39-13/16”To finishedfloor1/8” Radius19/32”1/4”4”1/4”2” Minimum3-1/4”MinimumNOTE:Required door undercut is 1/4” fromfinished floor (panic and fire) or 1/8”from threshold (panic only)7/8” ToCL routingXInside face oflock stile11/16” Reference top & bottom1-7/16” Minimum top & bottomLHR SHOWN(RHR OPPOSITE)NOTES:1. Mounting holes to be prepared at installation on door.2. Trim or control application may require additional preparation,see trim or control instruction sheet.3. Door edging should be installed after device installation.13

WOOD DOOR PREPARATION - DOOR BLOCKING AND WRAPA. Install door blocking. See page 13 for door blocking dimensions.Note: If not using door wrap, the blocking can be installed after device is installed.BlockingBlockingB. Install door wrap if needed. Door wrap is required for Fire rated (F) devices.Note: Required on fire doors only, not supplied by Von Duprin(See door manufacturer’s requirements)Door wrap14

WOOD DOOR RHR33/3547A DeviceTemplateXRHRACLA 1-5/16” Backset as shownto outer edge of ”BacksetCLCLBeveled edge doorRounded edge door1/8” radius2-7/8”7/8”CL of deviceCLof device7/8”19/32”2-7/8”SexboltsCut-outdevice sideonlyTrim3-1/8”1/4”X13/32” drill thru1/2” drill thruLine X-X is a reference line fortrim and exit device alignment.Line X-X shown here shouldcorrespond to line X-X in thetrim installation instructions15

XLHRACLA 1-5/16” Backset as shownto outer edge of door1-5/16”BacksetWOOD DOOR LHR33/3547A Beveled edge doorRounded edge door3-1/8”1/8” radius2-7/8”7/8”CLof device7/8”CL of device19/32”2-7/8”3-1/8”16Line X-X is a reference line fortrim and exit device alignment.Line X-X shown here shouldcorrespond to line X-X in thetrim installation instructions1/4”XTrimSexboltsCut-outdevice sideonly13/32” drill thru1/2” drill thru

33/3547A Customer Service 1-877-671-7011 Devices covered by these instructions: 33/3547A and 33/3548A Concealed Vertical Rod Exit Device 33/3547A-F and 33/3548A-F Fire Concealed Vertical Rod Exit Device . by Von Duprin. 4” .File Size: 397KB

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