Metric Hydraulic Cylinders
MetricHydraulic CylindersSeries AHMaerospaceclimate controlelectromechanicalfiltrationfluid & gas handlinghydraulicspneumaticsprocess controlsealing & shielding
Metric Hydraulic CylindersSeries AHMCatalog HY04-AC1151-2/NACylinder ApplicationL Series CylindersH Series Cylinders400 - 2300 PSIOperating Pressure to 3000 PSIOur popularly priced line of medium pressure hydrauliccylinders with bore sizes from 11/2" to 8".Atlas’ heavy duty cylinder line for demanding hydraulicapplications. Bore sizes from 11/2" to 8".Series CHD & CHECompact Hydraulic CylindersCustom CylindersSeries CHE aluminum compact hydraulic cylindersare available with magnetic piston option for positionsensing and for up to 140 BAR operating pressure.Series CHD steel compact hydraulic cylinders areavailable for up to 207 BAR operating pressure.Bores to 42" and Strokes to 900". Full range of offeringfrom micro cylinders to cylinders over 40,000 lbs.WarningFAILURE OR IMPROPER SELECTION OR IMPROPER USE OF THE PRODUCTS AND/OR SYSTEMS DESCRIBED HEREIN OR RELATED ITEMS CANCAUSE DEATH, PERSONAL INJURY AND PROPERTY DAMAGE.This document and other information from Parker Hannifin Corporation, its subsidiaries and authorized distributors provide product and/or system options forfurther investigation by users having technical expertise. It is important that you analyze all aspects of your application, including consequences of any failureand review the information concerning the product or system in the current product catalog. Due to the variety of operating conditions and applications forthese products or systems, the user, through its own analysis and testing, is solely responsible for making the final selection of the products and systems andassuring that all performance, safety and warning requirements of the application are met.The product described herein, including without limitation, product features, specifications, designs, availability and pricing, are subject to change by ParkerHannifin Corporation and its subsidiaries at any time without notice.Offer of SaleThe items described in this document are hereby offered for sale by Parker Hannifin Corporation, its subsidiaries or its authorized distributors. This offer andits acceptance are governed by provisions stated on a separate page of the document entitled ‘Offer of Sale’. 2008, 2011 Parker Hannifin Corporation, All Rights ReservedPrinted in U.S.A. www.AtlasCylinders.comAtlas CylindersDes Plaines, IL USA
Catalog HY04-AC1151-2/NATable of ContentsMetric Hydraulic CylindersSeries AHMTable of ContentsPage No.ContentsIntroduction.2Features, Specifications and Mountings.3Design Features and Benefits.4-5Mounting Styles.6Piston Rod End Data / Thread Styles.7Cylinder Dimensions.8-11Double Rod Cylinders.12Accessories.13-15Model Numbers.16-17End-of-Stroke Proximity Sensors.18-24Parts Identification.25Seal Kits.26Mounting Information.27-28Theoretical Push and Pull Forces . .29Piston Rod Sizes / Stop Tubes.30Stroke Factors.31Cushioning.32Cushion Energy.33Cushioning / Pressure Limitations.34Ports.35Ports / Weights.36Seals and Fluids.37Optional Features.38Cylinder Safety Guide.39-40Offer of Sale.41 www.AtlasCylinders.comAtlas CylindersDes Plaines, IL USA
Metric Hydraulic CylindersSeries AHMCatalog HY04-AC1151-2/NAIntroductionSeries AHMMetric Hydraulic CylindersAs a world leader in the design andmanufacture of pneumatic and hydrauliccylinders, Atlas Cylinders offers the SeriesAHM metric hydraulic cylinder. Atlas CylindersSeries AHM cylinders are designed to meet therequirements of ISO 6020/2 (1991), 160 barCompact Series. Series AHM cylinders maybe used for working pressures up to 210 bar.Atlas Cylinders Series AHM cylinders are thetrue world standard, available all over the globefrom worldwide manufacturing facilities.IntroductionThe Series AHM cylinders described in thiscatalog are Compact Series cylinders toISO 6020/2 rated for use at working pressuresup to 210 bar. They have been designed tosatisfy the requirements of a wide range ofindustries in which cylinders to ISO standardsare specified.In addition to the standard cylinders featuredin this catalog, Series AHM cylinders can bedesigned to suit customer requirements.Our engineers will be pleased to advise onunique designs to suit specific applications. www.AtlasCylinders.comAtlas CylindersDes Plaines, IL USA
Metric Hydraulic CylindersSeries AHMCatalog HY04-AC1151-2/NAFeatures / SpecificationsSeries AHM Standard Features and Specifications ISO 6020/2 mounting interchangeable Working pressure up to 210 bar 12 standard mounting styles Piston rods – 12mm to 140mm Up to 3 rod sizes per bore Single and Double rod designs Wide range of mounting accessories Cushions available at either or both ends Up to 3 male and 3 female rod end threads per bore Temperature Range – -20 C to 150 C depending onseal type Bore sizes – 25mm to 200mm Seal types to suit a wide variety of operating environments Strokes – available in any practical stroke lengthIn line with our policy of continuing product improvement, specifications in this catalog are subject to change.Available MountingsISO MX3TBTCTDISO ME5JJCISO MP3ISO MP5ISO MP1BBSBISO MT1DISO MS2ISO ME6HHBISO MX1ISO MX2ISO MT4ISO MT2DBDD www.AtlasCylinders.comAtlas CylindersDes Plaines, IL USA
Metric Hydraulic CylindersSeries AHMCatalog HY04-AC1151-2/NADesign Features and BenefitsHere is the inside story of whythe Series AHM is your bestchoice in a metric heavy dutyhydraulic cylinder 32511 Piston RodGland seal life is maximized by manufacturingpiston rods from precision ground, high tensilecarbon steel, hard chrome plated and polishedto 0.2µm max. Piston rods are induction casehardened to Rockwell C54 minimum beforechrome plating, resulting in a dent-resistantsurface.2 Atlas Cylinders Removable GlandContinuous lubrication, and therefore longer gland life, areprovided by the long bearing surface inboard of the primaryseal. The gland, complete with rod seals, can easily beremoved without dismantling the cylinder and withoutspecial tools, so servicing is quicker – and therefore moreeconomical.43 Rod Seals4 Cylinder BodyThe Tuff Seal primary seal has a series of sealing edgeswhich take over successively as pressure increases, pro vid ingefficient sealing under all operating conditions. On the returnstroke the serrations act as a check valve, allow ing the oiladhering to the rod to pass back into the cylinder.Strict quality control standards and precision manufactureensure that all tubes meet rigid standards of straightness,roundness and surface finish. The steel tubing is surfacefinished to minimize internal friction and prolong seal life.The double lip wiperseal acts as a secondary seal, trappingexcess lubricating film in the chamber between the wiper andlip seals. Its outer lip prevents the ingress of dirt into thecylinder, extending the life of gland and seals.5 Cylinder Body SealsTo make sure that the cylinder body remains leak-free, evenunder pressure shock conditions, Atlas Cylinders utilizespressure-energized body seals.The Tuff Seal is manufactured from an enhanced polyurethane, giving efficient retention of pressurized fluid andlong service life.6 One-Piece PistonSide loading is resisted by wear rings on the piston. A longthread engagement secures the piston to the piston rod and,as an added feature, pistons are secured by an anaerobicadhesive.OptionalServo CylindersAir BleedsServo cylinders permit fine control of acceleration, velocity andposition in applications where very low friction and an absenceof stick-slip are required. They may be used in conjunction withintegral or external transducers. Servo cylinders combine lowfriction piston and gland seals with specially selected tubesand rods. For low-friction appli cations – consult factory.Available as an option at both ends, the air bleeds arerecessed into the head and cap.Seal ClassesTo accommodate the many types of fluids and the varyingtemperature ranges used in industry, Atlas Cylinders offers arange of rod gland, piston and body seals. www.AtlasCylinders.comAtlas CylindersDes Plaines, IL USA
Metric Hydraulic CylindersSeries AHMCatalog HY04-AC1151-2/NADesign Features and Benefits9 Cushion AdjustmentNeedle valves are provided at both ends of thecylinder for precise cushion adjustment.8610 Piston Seals7&87Standard on 25mm, 32mm and40mm bore sizes, Atlas CylindersLipseal Piston provides zeroleakage under static conditionsfor hydraulic pressures up to3000 psi. Seals are self-compensating to conformto variations in pressure, mechanical deflection, andwear. Back-up washers prevent extrusion.9Standard on 50mm bore sizes and larger, AtlasCylinders B style piston is a single seal design whichincorporates two wear strips. This design providessmooth operation, long bearing life, and high loadcarrying capacity.7 CushioningProgressive deceleration is available by using profiledcushions at the head and cap. The head end cushion is selfaligning, while the polished cap end spear is an integral part ofthe piston rod.8 Floating Cushion Bushings and SleevesCloser tolerances – and therefore more effective cushioning –are permitted by the use of a floating cushion sleeve at thehead end of the cylinder, and a floating cushion bushing at thecap end. A slotted cushion sleeve on the head end, and thefloating bronze cushion bushing in the cap, provide minimumfluid restriction at the start of the return stroke. This allowsfull pressure to be applied over the entire area of the piston,providing full power and fast cycle times.Gland DrainsThe accumulation of fluid behind the gland wiperseal of longstroke cylinders, or cylinders with constant back pressure,can be relieved by specifying the option of a gland drain. Aport between the wiperseal and primary seal allows fluid to bepiped back to a reservoir. By fitting a transparent tube betweenthe port and the reservoir, fluid loss from concealed or inaccessible cylinders can be monitored to provide an early indicationof the need for gland servicing. www.AtlasCylinders.comAtlas CylindersDes Plaines, IL USA
Metric Hydraulic CylindersSeries AHMCatalog HY04-AC1151-2/NAMounting StylesISO Cylinder Mounting StylesThe standard range of Atlas Cylinders Series AHM cylinderscomprises 12 ISO mounting styles, to suit the majority ofapplications. General guidance for the selection of ISOcylinders is given below, with dimensional information abouteach mounting style shown on the following pages. Applicationspecific mounting information is shown in the MountingInformation section of this catalog.Extended Tie RodsCylinders with TB, TC and TD mountings are suitable forstraight line force transfer applications, and are particularlyuseful where space is limited. For compression (push) applications, cap end tie rod mountings are most appropriate; wherethe major load places the piston rod in tension (pull applications), head end mounting styles should be specified. Cylinderswith tie rods extended at both ends may be attached to themachine member from either end, allowing the free end of thecylinder to support a bracket or switch.Styles TB, TC, TDISO Styles MX3, MX2, MX1TBStyles JJ, HHISO Styles ME5, ME6HHStyle CISO Style MS2CStyles B, BB, SBISO Styles MP3, MP1, MP5BBStyles D, DB, DDISO Styles MT1, MT2, MT4DBFlange Mounted CylindersThese cylinders are also suitable for use on straight line forcetransfer applications. Two flange mounting styles are available,offering either a head flange (JJ) or a cap flange (HH). Selectionof the correct flange mounting style depends on whether themajor force applied to the load will result in compression (push)or tension (pull) stresses on the piston rod. For compressiontype applications, the cap mounting style is most appropriate;where the major load places the piston rod in tension, a headmounting should be specified.Foot Mounted CylindersStyle C, foot mounted cylinders do not absorb forces ontheir centerline. As a result, the application of force by thecylinder produces a moment which attempts to rotate thecylinder about its mounting bolts. It is important, therefore,that the cylinder should be firmly secured to the mountingsurface and that the load should be effectively guided to avoidside loads being applied to rod gland and piston bearings. Athrust key modification may be specified to provide positivecylinder location.Pivot MountingsCylinders with pivot mountings, which absorb forces on theircenterlines, should be used where the machine member to bemoved travels in a curved path. Pivot mountings may be usedfor tension (pull) or compression (push) applications. Cylindersusing a fixed clevis, styles BB and B, may be used if the curvedpath of the piston rod travel is in a single plane; for applicationswhere the piston rod will travel in a path on either side of thetrue plane of motion, a spherical bearing mounting SB isrecommended.Trunnion Mounted CylindersThese cylinders, styles D, DB and DD, are designed to absorbforce on their centerlines. They are suitable for tension (pull)or compression (push) applications, and may be used wherethe machine member to be moved travels in a curved path in asingle plane. Trunnion pins are designed for shear loads onlyand should be subjected to minimum bending stresses. www.AtlasCylinders.comAtlas CylindersDes Plaines, IL USA
Metric Hydraulic CylindersSeries AHMCatalog HY04-AC1151-2/NAPiston Rod End Data / Thread StylesThread Styles 4 & 7 –All Except JJ MountThread Styles 4 & 7 –JJ MountAWFWFVEVEAVJMMRD B NA KKBNA25 & 32mm Bore CylindersThread Styles 4 & 7E5mmThe smallest diameter rod endthread for each bore size is5mmdesignated Style 4 whensupplied with a No. 1 rod.When the same rod end threadis supplied with a No. 2 or No. 3 Erod, it is designated Style 7.KKMMThread Style 9 –Short Stroke CylindersStyle 9 (female) rod endsshould not be used on 160mmor 200mm bore cylinders witha stroke of 50mm or less.Please consult the factory,with details of the application.DWrench FlatsDWrench FlatsFJThread Style 9 –All Except JJ MountVLThread Style 9 –JJ MountWFWFVEVEVJBNA KFMMDWrench FlatsRD B NA KFDWrench FlatsVLFJAPiston Rod End DimensionsBoreRod No.Gland Retainer –160 and 200mm BoreOn all 160mm and 200mmbore ISO mounting stylesexcept TB and TD, the glandretainer is separately boltedto the head, as shown.Thread Style 3Non-standard piston rodends are designated‘Style 3’. A dimensional sketchor description should accompany the order. Please specifydimensions KK or KF, A, rodstand out WF and thread type.MMA5mm extra height applies toport face at head end only.MMStyle 4Style 7Style 9BDNA VE WFRodf9 8228M20x1.528M14x1.5-181424101116M12x1.25 1830151716f833861034212103536222126M10x1.25 1626121322M16x1.52234182122M12x1.25 1830151716M20x1.54222262825JJ Mount 10M80x395M48x263M80x395133 100 64x385-M64x385140M100x3112 M64x385M100x3112 163 128 138323110M80x39585M80x39532133 100 725All dimensions are in millimeters unless otherwise stated. www.AtlasCylinders.comAtlas CylindersDes Plaines, IL USA
Metric Hydraulic CylindersSeries AHMCatalog HY04-AC1151-2/NAExtended Tie Rod MountingsZJ J StrokePJ StrokeYWF1EEWHE11EStyle TBTie Rods Extended Head End(ISO Style MX3)DDBBGFT42TGAA2TGAA2TG3TGKBJAAZJ J StrokePJ StrokeYWF1DDEEE11EStyle TCTie Rods Extended Cap End(ISO Style MX2)KBGF43TGBBJZJ J StrokePJ StrokeJYWF1DDEEWHE11EStyle TDTie Rods Extended Both Ends(ISO Style MX1)1BBGFTJ43TGBBHead depth increased by 5mm to accommodate port on 25mm and 32mm bore cylinders – see 25 & 32mm Bore Head data page.Dimensions – TB, TC & TD See also Rod End Dimensions and Mounting InformationBore 17782868698BSP/Ginches 90203232245299All dimensions are in millimeters unless otherwise stated. www.AtlasCylinders.comAtlas CylindersDes Plaines, IL USA
Metric Hydraulic CylindersSeries AHMCatalog HY04-AC1151-2/NAFlange and Side Lugs MountingsZB StrokeZJ J StrokeYWFUOPJ StrokeEEE12EStyle JJHead Rectangular Flange(ISO Style ME5)G2 R43TFKBJØ FB (x4)ZJ J StrokePJ StrokeJYWFUOE1EE2R4Style HHCap Rectangular Flange(ISO Style ME6)KBGF3TFJØ FB (x4)ZB J StrokeView at ZA thrust key may beused with thismounting style.ZJ StrokeYSBPJ StrokeEEWF 0.53 -0.012EØ SB(HEAD)24LHSTFStyle CSide Lugs(ISO Style MS2)GJSWZSS StrokeXS3EKBSWTSUSHead depth increased by 5mm to accommodate port on 25mm and 32mm bore cylinders.On 25mm and 32 mm bore C mount and JJ mount cylinders with port in position 2 or 4, head depth E is increased by 5mm in position 1.12Dimensions – JJ, HH & C See also Rod End Dimensions and Mounting Information.Bore 68698 53159168190203232245299All dimensions are in millimeters unless otherwise stated. www.AtlasCylinders.comAtlas CylindersDes Plaines, IL USA1E
Metric Hydraulic CylindersSeries AHMCatalog HY04-AC1151-2/NAPivot MountingsJZC StrokeZJ StrokePivot pin not suppliedY1E11EPJ StrokeJCDEEWF423Style BCap Fixed Eye(ISO Style MP3)LRKBEWFGJMRLMXC StrokeJZC StrokeZJ StrokeSupplied complete with pivot pinY1E11ECDHole H9Pin f8423Style BBCap Fixed Clevis(ISO Style MP1)PJ StrokeJEEWFCWLRKBCBCWFGJMRLMXC StrokeZO StrokePivot pin not suppliedZJ StrokeY1EPJ StrokeJEEWF1CX3 41E 23 3EPStyle SBCap Fixed Eye(ISO Style MP5)1MSKBFEXGJLTXO StrokeHead depth increased by 5mm to accommodate port on 25mm and 32mm bore cylinders – see 25 & 32mm Bore Head data page.Dimensions – B, BB & SB See also Rod End Dimensions and Mounting Information.BoreØ253240506380100125160200CB CD 68101515202530354012 -0.00816-0.00820 .015100-0.020EEEP EW EX 21/23/43/4111-1/4GJKBL LR LT M MR MS WF 32395457638212 1617 2017 2529 3129 3834 4850 5853 7259 9278 11610121420202836455970maxPJ StrokeXC XO ZCZJZO12 20 25 50 53 127 130 137 114 15015 22.5 35 60 56 147 148 159 128 170.516 29 35 62 73 172 178 186 153 20725 33 41 67 74 191 190 211 159 22325 40 48 71 80 200 206 220 168 24634 50 51 77 93 229 238 257 190 28844 62 57 82 101 257 261 293 203 32353 80 57 86 117 289 304 334 232 38459 100 57 86 130 308 337 367 245 43776 120 57 98 165 381 415 451 299 535All dimensions are in millimeters unless otherwise stated.10www.AtlasCylinders.comAtlas CylindersDes Plaines, IL USA
Metric Hydraulic CylindersSeries AHMCatalog HY04-AC1151-2/NATrunnion MountingsNotes:A one-piece head and retainer is used on 100mm-200mmbore sizes – G1 dimension. On 160 and 200mm bores,the bolted gland is recessed, with tie rods screwed into thehead.ZB J StrokeZJ StrokeYPJ StrokeJEEWF1R 3mm1EStyle DHead Trunnion(ISO Style MT1)GFWJ2 TD4KB3TCTLTLG1XGZJ1J StrokeZB J StrokeZJ StrokeYNote:On 80-200mm bore cylinders, dimension J becomes J1.ZJ1 replaces ZB, and tie rods are screwed directly intothe cap.PJ StrokeEEWF1R 3mm1EStyle DBCap Trunnion(ISO Style MT2)GFJ2 TD4KB3TCTLJ1TLXJ StrokeZB StrokeZJ StrokePJ StrokeYEEBDWF1E1R 3mm12 TDTY E 4Style DDIntermediate Fixed Trunnion(ISO Style MT4)12GFXIKBJ23TMTLTLHead depth increased by 5mm to accommodate port on 25mm and 32mm bore cylinders – see 25 & 32mm Bore Head data page.Dimensions to be specified by customer. See table below for minimum XI dimensions and minimum cylinder stroke.Dimensions – D, DB & DD See also Rod End Dimensions and Mounting Information.BoreØ253240506380100125160200BDE20 40125 45130 6340 7640 9050 11560 13073 16590 205110 222252540 40 45 45 45 50 50 7258 8058 8876 108JJ1 KBTC TD TLTM TY W WF XG 79 StrokeBSP/Ginchesf8PJ XJ ZJ ZJ1 ZB25 25 38 38 38 45 5045 5858 7158 8876 7114128153159168190203209 232230 245276 yle DD Min XImin stroke 1190All dimensions are in millimeters unless otherwise stated.11www.AtlasCylinders.comAtlas CylindersDes Plaines, IL USA
Metric Hydraulic CylindersSeries AHMCatalog HY04-AC1151-2/NADouble Rod CylindersZM (2 X Stroke)PJ StrokeYGFDouble Rod CylinderAvailable with Styles TB, TD, JJ,C, D, DD (Style C illustrated)GSWSV JStrokeBoreDouble rod cylinders are denoted by a ‘K’ in the ISO cylindermodel code.ØTo obtain dimensional information for double rod cylinders,first select the desired mounting style by referring to thecorresponding single rod model. Dimensions for theappropriate single rod model should be supplemented bythose from the table opposite to provide a full set ofdimensions.MM Ø1122181142221182281223240Minimum Stroke Length – Style 9 Rod EndRod Add 5For double rod cylinders, specify rod number and rod endsymbols for both piston rods. A typical model number for adouble rod cylinder would be:145270356100 K156290370170211039019021403110Where a style 9 (female) piston rod end is required on adouble rod cylinder with a stroke of 80mm or less, and a boreof 80mm or above, please consult the factory.CushioningDouble rod cylinders can be supplied with cushions at eitheror both ends. Cushioning requirements should be specified byinserting a ‘C’ in the ordering code. See How To Order page ofthis section.Double Rod CylindersE14M14100M 125 M 11 44FSWXSMounting Styles and CodesJJ AHM RKBLV StrokeEEWF125160200Add 2x 188130130302242160172356All dimensions are in millimeters unless otherwise stated.12www.AtlasCylinders.comAtlas CylindersDes Plaines, IL USA
Metric Hydraulic CylindersSeries AHMCatalog HY04-AC1151-2/NAAccessoriesRod Clevis DimensionsAccessory SelectionAccessories for the rod end of a cylinder are selectedby reference to the rod end thread, while the same accessories, when used at the cap end, are selected by cylinderbore size. See tables of part numbers below, and on thefollowing pages.The rod clevises, plain rod eyes and spherical bearingsfitted as accessories to the rod end have the same pindiameters as those used at the cylinder cap ends of thecorresponding mounting styles – B, BB and SB – whenfitted with the No.1 rod, or the No. 2 or No. 3 rods withStyle 7 rod end.Rod and Cap End AccessoriesAccessories for the AHM ISO cylinder include:Rod End – rod clevis, eye bracket and pivot pin– plain rod eye, clevis bracket and pivot pin– rod eye with spherical bearingRod Clevis, Eye Bracket and Pivot 3484143485NominalForce 5.99.417.826.839.0CLCKH9EM FL MR LEh13 max 0313212171729293450535978Pivot Pin for ClevisBracket and PlainRod Eye – DimensionsELEKCKCELEAVminCRThread KKRod ClevisBoreEye 143480143481143482143483143484143485EK EL Weightf 8kg10290.0212370.0514450.0820660.228870.436 1071.045 1291.856 1494.270 1696.0Eye Bracket – Cap End Mounting for Style BBFLLEUDEMLE Weightkg14 0.0819 0.2519 0.32321.0321.1392.3542.6575.5637.683 13.0PartNo.CMER maxCK CL CM CR ERKKH9A1610 26 12 20 12 M10x1.2512 34 16 32 17 M12x1.2514 42 20 30 17 M14x1.520 62 30 50 29 M16x1.520 62 30 50 29 M20x1.528 83 40 60 34 M27x236 103 50 80 50 M33x245 123 60 102 53 M42x256 143 70 112 59 M48x270 163 80 146 78 M64x3Eye Bracket DimensionsCap End – eye bracket for style BB mounting– clevis bracket for style B mounting– pivot pin for eye bracket and clevis .5M27x2M33x2M42x2M48x2M64x3PartAV CENo.14344714 3214344816 3614344918 3814345022 5414345128 6014345236 7514345345 9914345456 11314345563 12614345685
Metric Hydraulic Cylinders Series AHM Catalog HY04-AC1151-2/NA 2 Atlas Cylinders Des Plaines, IL USA www.AtlasCylinders.com Cylinder Application Bores to 42" and Strokes to 900". Full range of offering from micro cylinders to cylinders over 40,000 lbs. Custom Cylinders Our popularly priced line of medium pr
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Hydraulic Cylinders Catalog HY04-AC1130-3/US March, 2011. Medium-Duty Hydraulic Cylinders Atlas Series L Atlas Cylinders Des Plaines, IL USA H Series Cylinders Operating Pressure to 3000 PSI . This document and other information from the Parker Hannifin Corporation, its subsidiaries and authorized distributors provide product and/or system .
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