MITSUBA - Powder Coating Gun Powder Coating Machine
MITSUBASYSTEMS (INDIA) LLPSUPERIOR FINISHCONSISTENT QUALITY.
TM700 SUPREME
The all-new Multistatic 700 powder system has advanced features to make the wholepowder coating process quick, easy and efficient.Features a 100 KV built-in electrostatic high voltage generator for enhanced transferefficiency and reduced wastage.A powder pathway constructed from wear-resistant material, specially rounded toprevent impact fusion and thus provide a smooth uninterrupted flow.Coating speed stepped-up by 20%.Easily maneuverable, well balanced and efficient powder coating gun made from highimpact-unbreakable plastic body.The gun has a patented replaceable power cartridge. (Mitsuba US patent no. 5678770).In the unlikely event of a malfunction, all you do is.simply pull the barrelreplace the power cartridgetighten the nut and you’re to go
THE TRIBO GUNFEATURES3 piece Stainless Steel Round Hopper.Mirror finish for super fast colourchange.New improved high flow pump with increased ventury life.Plug - in plug - out connections.FAST COLOUR CHANGE WITHSMART BULLETSPUMP ASSEMBLY
Produce a substantiallysuperior finish even athigher thickness.Can be fitted to both, manual and automatic guns.Eliminates wandering charges for disturbance freecoating. Reduces ‘orange peel effect’.Eliminates ‘Faraday’s Cage Effect’, facilities depthpenetration and coating of recessed areas.Allows thicker film build-up, if needed.Improves coating on welded areas.Ideal for re-coating.SMART TRACKER SERIES 700A PERFORMANCE MONITOR WITHA TRENDESETTING CONCEPTThe new Smart Tracker 700 is a high enddiagnostic system which constantly monitorsand indicates the performance of everycomponent in the equipment. Even unskilledlabour can detect a trouble spot with ease,swiftness and precision. And thanks to theunique plug in-plug out design, the problemcan be rectified immediately. In a nutshell,Smart Tracker ensures your system is alwaysin a perfect working condition.
LANCE EXTENSIONSThese are ideal for spraying large anddeep objects.THE TRIBO GUNTYPES OF NOZZLESMitsuba provides a choice of electrodeconfigurations to permit uniform coveragewith minimum over spray and maximumease.THE POWDER CUPGUN SYSTEMCenter electrode system forhigh transfer efficiency.The cup attachment can be fittedto any standard InfinitiTM gun.Sampling Cup AttachmentEdge charging system,excellent wrap arounds.Corona-Classic, completecoverage of contoured pieces.
EFFICIENCY METERMitsuba supplies a wide range ofmeters that Measures Corona Tip high voltage.Measures levels of charge in a Corona &Tribo Powder cloud.Measure earthing of the systemDisplays both ve and -ve polarities.SPRAY GUNATTACHMENTSFlat Jet4 Slit Flat JetDeflectorExtended DeflectorMetallicSwivelMultifaceted, Innovative, EfficientDifferent sizes of hoppers areavailable to suit specific needs,including 2 kg, 10 kg, 15 kg, 25 kg,50 kg, 100 kg, 150 kg.10 Kgs15 Kgs25 KgsFAST COLOUR CHANGE WITH SMART BULLETS
REAL TIME SIEVER(PATENT No.311783)NEWBREAKTHROUGHTECHNOLOGYA Whole New Experience in Ease of Powder Spraying.Optically Brilliant Finishes Piece After Piece.Huge Reduction in Coating Cost.REALTIMESIEVER (RTS) is the technology of sieving powder while it is being sprayed.It eliminates the complete process of sieving powder separately before reuse.RTS COMPARED TO ANY OTHER GUNBRASS BODYELECTROSTATIC GUNCOMPLETE REAL TIME SIEVERAPPARATUSPOWDER HOPPERFLUIDIZATION/COMPRESSED AIR INLETPOWDER HOSESaving in Powder Consumption - with manycustomers reporting 10% to 12% less powderusage.Saving in Process Time - with elimination of aseparate sieving operation and resultant lesspowder handling.Saving in Coating Cost - with higher transferefficiency & less overspray, Less rejection, Lesswastage & better finish.REALTIMESIEVERSETSSETSNEWNEW STANDARDSSTANDARDS INEASE: implyfill newfill newor recoverdor recoverdpowderpowderin thein thehopperhopper& spray.& spray.PowderPowderis sievedis sievedwhilewhileit isitbeingis owderpowdercloudcloudis extremelyis extremelyuniform.uniform.TheThefinishfinishis substantiallyis ersprayis reduced.is reduced.NORMAL GUN WITHOUTSIEVING -NORMAL GUN WITH EXTERNALSIEVED POWDER -GUN WITH RTSMILDSTREAKINGALTERED CLOUDPATTERNCONSISTENT UNIFORMPATTERN(Patent No.311783)
SPRAYRIGHT PLUSWITH REAL TIME SIEVER(PATENT LESSOVERSPRAY
SPRAYRIGHT PLUSWITH REAL TIMESIEVER(PATENT No.311783)CONSISTENTLY BRILLIANT FINISHESLED INDICATORS FORKV CONTROL& INDICATORPOWDER CONTROLDOSING AIR CONTROLA CONTROL& INDICATORMODEPRESET PROGRAMCONTROL -pneumatic TouchControls with Digital DisplayALSO AVAILABLE IN MANUAL AND AUTOGUNUltimate operating ease with New Ultra Light, Super tough design of spray gun.Superior transfer efficiency with 100kv at gun tip.MANUALAUTOGUN
SPRAYRIGHT PLUSWITH REAL TIME SIEVER(PATENT No.311783)FEATURESSprayright Plus can be preset up to 100programme’s easily.Unmatched level of ease with touch control for KV,µA, powder and dosing air.Powder flow control on the handle of spray gunitself.4 Quick mode setting - Coat, Recoat, Corner & SoftClean button for auto cleaning of powder pump,hose and gun.SCOPE OF SUPPLYDigital control & display of KV, µA, powder and dosing air on Control Panel mounted ontrolley.High Efficiency Coat ModeSoft ModeRecoat Mode100 Preset ProgramsDeep Recess Corner ModeIntegrated 100 KV new design light weight Corona Gun ver 2.Powder pump with auto cleaning of powder pump, hose and gun & optional Real Time Siever(Patent no.311783)Stainless Steel Powder Hopper 25 kgs.Electrosmart powder hose & smart bullets, set of nozzles including Flat Spray & RoundSpray, cables & all accessories for start up.
AUTOMATIC SPRAYRIGHT PLUSPOWDER COATING EQUIPMENTFEATURES:Modular Concept. Easy to customize.Real Time Siever System (optional extra).Interlocking available between individual guns and external systems(eg. Spray Police, Conveyor, Oven).Meets IP54 standards.MODULES:Master Control panel (MCP).Individual Gun ControlPanels (GCP).Air Distribution Panel (ADP).Interlocking Control Panel(ICP).Reciprocator Control Panel(RCP).Integrated 100 KV newdesign light weight CoronaGun ver 2.Centralized powder Hopperwith powder pumps.
AUTOMATIC SPRAYRIGHT PLUSPOWDER COATING EQUIPMENTSUMMERY OF BENEFITS:Get optically brilliant finishes withconsistent uniform film thickness with RealTime Siever.Most suitable for high speed converisedpowder coating plant.Ergonomic design & Light weight. Powerfulnew HV Power Cartridge. Wide range ofmuzzles, nozzles, extensions.Control panel with digital controls can bepreset upto 100 programs. Touch control forKV, µA, Powder & dosing air, clean buttonfor auto cleaning of powder pump, hose &gun.Centralised powder feed hopper withPowder pumps.Can integrate with Mitsuba Reciprocators,Spray police for highest efficiency.POWDER PUMPASSEMBLY WITHCOMPLETE OPTIONALREAL TIME SIEVER
TM700 DIPSTICK
The Dipstick is a powerful vibrating pump. Just insertthe one piece Dipstick into any powder box andspray. Suitable for Corona and Tribo guns.For a quick, efficient and economical colour change :1.Remove Dipstick from the box.2.Clean previous colour by blowing air on theDipstick .3.Insert into another box & spray.Features an integrated 100KV built-in electrostatichigh voltage generator for enhanced transferefficiency and reduced wastage.The gun has a patented replaceable power cartridge.(Mitsuba US patent no. 5678770). In the unlikelyevent of a malfunction, all you do is .simply pull the barrelreplace the powercartridgetighten the nut andyou’re ready to goSCOPE OF SUPPLYA corona powder spray gun with an integrated 100KVelectrostatic high voltage generator and patentedreplaceable power cartridge.FAST COLOUR CHANGE WITHSMART BULLETSDual electro-pneumatic control panel with atrendsetting new Smart Tracker. Corona & Tribo guncan be operated from the same panel.New Dipstick and vibratory tray on Trolley.PNEUMATIC DATAELECTRICAL DATAOptimum Input Pressure : 6 barSingle phase AC : 220V or 230V / 110VMax water vapour required:1.3 g/m3 Safety class: IP 54Max oil vapour required : 0.1 ppmTemp Range: 2 C to 50 CMaximum air consumption:13.2 m3/hr Input Voltage:10V effOutput Voltage:100KV DCOutput Current :100µASMART TRACKERSAMPLING CUP ATTACHMENTWIDE RANGE OF NOZZLES
TM700 TWIN SERIES
Member of MULTISTATIC CORONA HOPPERSERIES specially designed for online powder coatingplant.Operate two guns simultaneously from one controlpanelFeatures an integrated 100KV built-in electrostatichigh voltage generator for enhanced transferefficiency and reduced wastage.Individual powder and KV setting for each systemPowder feeding though the same hopper to assureuniformity in powder feedingThe gun has a patented replaceable powercartridge.(Mitsuba US patent no.5678770). In theunlikely event of a malfunction, all you do is .simply pull the barrelreplace the powercartridgetighten the nut andyou’re ready to goSCOPE OF SUPPLYA corona powder spray gun with an integrated 100KVelectrostatic high voltage generator and patentedreplaceable power cartridge.FAST COLOUR CHANGE WITHSMART BULLETSElectro pneumatic Control Panel suitable for 2 CoronaOR 2 Tribo GunsStainless steel powder hopper 25 Kgs; Powder pumpoutput 0-30 kgs/hr; Trolley; All accessories for startup.PNEUMATIC DATAELECTRICAL DATAOptimum Input Pressure :6 barMax water vapour required : 1.3 g/m3Max oil vapour required : 0.1 ppmMaximum air consumption:26.4 m3/hrSingle phase AC : 220V or 230V /110VSafety class: IP 54Temp Range: 2 C to 50 CInput Voltage:10V effOutput Voltage:100KV DCTRIBO COMPATIBLE EQUIPMENTSAMPLING CUP ATTACHMENTWIDE RANGE OF NOZZLES
SPRAYRIGHT700 PREMIUMTM
ADVANTAGESIntegrated 100KV built in electrostatic highvoltage generatorSpecially rounded pathway to prevent impactfusion ensures smoother flow.Dual gun usage -Corona or TriboNew compact control panel of IP 54 Standardspromotes easier maintenance.3 piece stainless steel powder hopper allowsfor fast cleaningFAST COLOUR CHANGEWITH SMART BULLETSMOULDEDCORONA GUNSCOPE OF SUPPLYA Corona Powder Spray Gun with integrated100 KV Electrostatic high voltage generatorDual electro-pneumatic control panel suitablefor both Corona and Tribo GunsStainless Steel 10KG hopper with powderpump output of 0-30 Kg/HrTrolley with all other accessories required forstart up
TRIBO CONTROL UNITFOR MANUAL & AUTOMATIC GUNSAllows individual control of powder flowrate and powder diffusion.Charge Display Module monitors Tribo charge current.PRINCIPLEA new positive powder charging techniquewithout high tension generators:FEATURES3 piece Stainless Steel Round Hopper.Mirror finish for super fastcolourchange.It is a self exciting ion generator thatcharges individual powder particles withoutgenerating field lines or ionizing air.Faraday cage is eliminated, resulting inperfect finishes even on the most complexshapes.New improved high flow pump with increased ventury life.Plug - in plug - out connections.PUMP ASSEMBLYElectrostatic friction chargingensures a uniform spray andeliminates the Faraday Cageeffect.
SPRAYRIGHTTABLE-TOP SERIES - EXPERTSuitable for both Corona & Tribo GunsA small handy Table-Top Systemaccommodating a complete powder spraysystem suitable for both Corona & triboGuns.Ideal for big as well as small productionruns, sampling, colour matching prior topowder batch productions and powdertrials at customer’s premises.Can be converted to a full fledgedProduction model by the addition of belowmentioned optional accessoriesFor Extreme small trails powder cupattachments can be utilized with thissystem(need to be purchased at Extracost)SPECIFICATIONSSize: 21” x 11” x 18”(533mmx279mmx457mm)weight:2kgs(26pounds)Input voltage: Selectable220V/230V/110V50/60 Hz, 50VAMax Input pressure: 10 barOptimum Input pressure : 6 barSCOPE OF SUPPLY100 Kv Corona Gun with panelPowder Spray Control Panel.Round Spray Muzzle (25mm,18mm,15mm) DeflectorsFlat Spray Muzzle.Powder Hopper 2kg with pump.Accessories.Tribo Gun(optional at Extra cost).Optional Accessories to be specially Ordered:CONTROL PANELTRIBO GUNCORONA GUNHOPPERPUMPExpansion Accessoriescan be a added at extracost to convert thissystem into a full scaleindustrial productionModel.
SPRAYRIGHTTABLE-TOP SERIES - PROSuitable for both Corona & Tribo GunsPerfect entry level system for end usershaving small production runs.A small handy Table-Top Systemaccommodating a complete powderspray system suitable for both Corona &tribo Guns.Ideal For the small jobber & serioushobbyist.Excellent for powder trialsSPECIFICATIONSSize: 18” x 11” x 18”(457mm x 279mmx 457mm)Weight: 8 Kgs(16 pounds)Input voltage: Selectable220V/230V/110V50/60 Hz, 50VAMax Input pressure: 7 barOptimum Input pressure : 6 barCONTROL PANELTRIBO GUNSCOPE OF SUPPLYA Corona Gun with integrated 100 KV HVgenerator.Powder Spray “Pro” Control Panel.Round Spray Muzzle (25 mm, 18 mm,15mm) DeflectorsFlat Spray Muzzle.Powder Hopper 2kg with pump.Accessories.Tribo Gun(optional at Extra cost).CORONA GUNHOPPER
THE COMPLETEPORTABLE SYSTEMFOR LAB & AT SITE USAGEA small handy case accommodates acomplete powder spray system includingboth Corona and Tribo Guns.Ideal for big as well as small productionruns, sampling, colour matching prior topowder batch productions and powdertrials at customer’s premises.The Lightweight aluminum bag provides asolid and safe packing and is suitable fortransportation by air or car for all sitetrials.SPECIFICATIONSBriefcase size: 20” x 16” x 10”(525mm x 410mmx 260mm)Briefcase weight:17kgs (22pounds)Input voltage: Selectable220V / 230V /110V50/60 Hz,50VAMax Input pressure : 10 barOptimum Inputpressure: 6 barPORTABLE CASETRIBO GUNSCOPE OF SUPPLY100 KV Corona Gun with panelTribo Gun (Optional)2kg hopper with pumpFluidizing powder cup.Gravity powder cup.Round Spray Muzzle (24 mm,18 mm),Flat Spray Muzzle & Metallic MuzzleCorona Classic AttachmentCORONA GUNFLUIDISING CUP
POWDER COATING GUNFOR PTFE, PVDF, NYLON, HALAR , PFA & SPECIAL POWDERSRMitsuba offers uniquepowder coating gun forPTFE, PVDF, Nylon, Halar,PFA & special powders.As these powders havetheir own coatingchallenges and chargingcharacteristics, regularPowder coating guns donot deliver an optimumresult. Specially designedpowder coating gun areneeded as these powdersare very expensive & alsodifficult to handle.R100 KV corona gun withnegative polarity.Single control panel tooperate both the guns.Lower initial cost.5kg and 10Kg hoppersaves expensive powders.Sampling cup for smallbatch runs.
FAST COLOUR CHANGE GUNWORLDWIDE FAVOURITE AMONGST POWDER MANUFACTURERS5 UNBEATABLE ADVANTAGESExtra fast colour change in seconds.Used in labs for testing powder & resin.Spray very small quantities of powder.Suitable for all powder types likeEpoxy, Polyethylene, Hybrid, Polyurethane, etc. Also sprays Metallicpowder.Can operate both Corona as well asTribo charging guns.SPECIFICATIONSSize: 27 x 9.5 x4.5cmWeight: 8 kgsInput voltage:Selectable220V/230V/110V50/60Hz, 50VAMax Input pressure: 7 barSCOPE OF SUPPLY100KV Integrated Moulded Corona GunElectro pneumatic control panelhaving Smart Tracker PeakPerformance Monitor & suitable forCorona & Tribo Guns100gms Sampling CupFlat spray muzzle and nozzleMetallic MuzzleAll accessories for startupCONTROL PANELTRIBO GUNCORONA GUNMETALLIC MUZZLE
CORONA POWDERSPRAY SYSTEM FOR FPISpraying developer powder is one of the most crucial stepsin Fluorescent Penetrant Inspection process. Mitsuba hasastered the art and science of electrostatic spray ofdeveloper powder.BENEFITSSpecial powder feeding system for developer powderEntire range of nozzles to select from for highest transferefficiency.A most easily maneuverable, well balanced and efficientpowder gun constructed from wear-resistant material,specially rounded to prevent impact fusion and thusprovide a smooth uninterrupted flow.SCOPE OF SUPPLYA corona powder spray gun with an integrated 100KVelectrostatic high voltage generator and patentedreplaceable power cartridge specially made for the FPIprocessDual electro- pneumatic control panel with a trendsettingnew Smart Tracker. Corona & Tribo guns can be alternatelyoperated on the same panelCracks clearly visibleafter fluorescent sprayStainless steel powder hopper 25 Kgs with Stirrer, Trolley,All accessories for startupPNEUMATIC DATAOptimum Input Pressure : 6 barMax water vapour required:1.3 g/m3Max oil vapour required : 0.1 ppmMaximum air consumptionSMART TRACKER:13.2 m3/hrSTIRRER HOPPERELECTRICAL DATASingle phase AC : 220V or 230V / 110VSafety class: Ip54Temp Range: 2 C to 50 CInput Voltage:10V effOutput Voltage:100KV DCOutput Current:100μAWIDE RANGE OF NOZZLES
MULTISTATIC 700 BNTHE BORON NITRIDE COATING APPLICATION TO ENSUREQUALITY & EFFICIENCY FOR ALUMINIUM EXTRUSION PROCESS
MULTISTATIC 700 BNFOR AN OUTSTANDING FINISH ON EXTRUDED ALUMINIUMIntegrated 100KV high voltage generator for reducedwastage, high transfer efficiency.Easily maneuverable, well balanced and efficient powdergun constructed from wear-resistant material, speciallyrounded to prevent impact fusion for smooth flow.Easily applies Boron Nitride Lubricant between dummyblock and billet. Application is dry, without any carrier.ADVANTAGESOutstanding release properties and lubricationImproved safety and cleanliness : no open flamesReduced coating frequency : shorter down timesincreased productivityNot harmful to healthSCOPE OF SUPPLYIntegrated 100KV high voltage corona sprayer.Electro-pneumatic control panel with a trendsettingnew Smart Tracker.Conical Stainless steel hopper 10 Kgs for uniformapplication and even spray. Powder pump (0-30kgs/hr);Trolley; All accessories for startup.AUTOMATED BILLET COATING SYSTEMAutomatically coats leading edge of Billet.Accepts Signal of billet in front of Fixed Gun.User set table timing system for coating parametersetting.PNEUMATIC DATAOptimum Input Pressure: 6 barMax water vapour required : 1.3 g/m3Max oil vapour required: 0.1 ppmMaximum air consumption :13.2 m3/hrELECTRICAL DATASingle phase AC : 220V or 230V / 110VSafety class: IP 54Temp Range: 2 C to 50 CInput Voltage: 10V effOutput Voltage : 100KV DCOutput Current : 100 AAutomatic Boron Nitride dry powder coating of aluminium billets without human intervention
FBE COATING SPRAY SYSTEMSPECIALLY DESIGNED FOR PIPE AND RE-BAR COATINGWith the increasing need to provide FBE coating of 500to 1000 micron in a single layer coating method, pipecoaters now install High Flow Gun or combination of HighFlow and Standard Flow Gun in their plant.Mitsuba is the first company in the world to produce theintegrated Gun with High Flow Capacity.STANDARD FLOW InfinitiTM GUN(U.S. Patent No. 5678770)CAPACITY 0 - 30 Kg/hr.High Flow GUNCAPACITY 0 - 50 Kg/hr.
FBE COATING SPRAY SYSTEMSPECIALLY DESIGNED FOR PIPE AND RE-BAR COATINGFEATURESSpecifically designed for uniform & rapid spray of FBE powder on preheated pipe sections.High Flow Gun allows upto 50 kg/hr of FBE powder flow & thus suitable for new generationpipe coating requiring film thikness of 500 to 1000 microns. ( Suitable for Dual FBE ).Standard Flow Gun allows powder flow upto 0 to 30 Kg/hr (Suitable for Re-bar andConventional 3 layer pipe coating).Integrated 100 KV - No HV Cable - Reduced Maintenance.Control Panel with Performance Monitor.
AUTOMATIC POWDERCOATING EQUIPMENT
AUTOMATIC POWDERCOATING EQUIPMENTSUMMARY OF BENEFITS:Get a perfect finish withconsistent uniform filmthickness.Most suitable for high speedconversed powder coatingplant.100 KV gun with PatentedInfiniti technology (USPatent No. 5678770) protectsyour gun against anyfailure.NO BREAKDOWN! NOEXPENSIVE REPAIR
Electrostatic friction charging ensures a uniform spray and eliminates the Faraday Cage effect. A new positive powder charging technique without high tension generators: It is a self exciting ion generator that charges individual powder particles without generating field lines or ionizing air. Faraday cage is eliminated, resulting in
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4:30 - 6:30 PM Powder Coating 2022 Tabletops & Reception TUESDAY, MARCH 8 Powder Coating 101 Workshop, Powder Coating 2022 Technical Conference & Tabletop Exhibition 7:00 AM Registration Opens 8:00 - 8:30 AM Breakfast for Workshop 8:30 - 11:30 AM Powder Coating 101 Workshop 8:30 - 9:30 AM Technical Conference Breakfast
The gun mount is used with a 5/8-in. diameter mounting bar to mount the spray gun to either a gun mover or fixed gun stand. The spray gun uses the same wide variety of optional nozzles and sprayheads available for use with the original Tribomatic automatic spray gun. Options are listed in Table 2-1. 1 2 3 4
4. Running an Efficient Powder Coating Line New Economical Fast Color Change System Allows Powder Coater to Minimize Lead Times Carl Troiano, Trojan Powder Coating Frank Mohar, Nordson Corp. Carl Troiano, owner of Trojan Powder Coating, will discuss his new economical fast color change system and how it has helped increase his productivity by .File Size: 2MB
powder coating. SUMMARY This eBook reviews the range of available powder coat finishes and discusses the numerous benefits of working with a manufacturer with in-house powder coating capabilities. Powder coating is a common practice because it's one of the most effective ways to paint a wide range of industrial products. Over the
powder coating differs from Thermoplastic not only in the process but also in the characteristics of the coating itself. Thermoset powder coating requires a gun to electrically charge the powder so that it sticks to the Aluminum. The Aluminum is then passed through the oven where the powder
Keep in mind that once the oven is used for curing powder coat, it should never be used for cooking food. The most important thing is the powder coating gun. Chicago Electric (Harbor Freight) and Eastwood both make inexpensive powder coating guns that come complete with the high voltage power supply us
Stuart Russell and Peter Norvig, Artificial Intelligence: A Modern Approach(3rd Edition) (Pearson, 2009). For . Russell’s warnings, see John Bohannon, “Fears of an AI Pioneer,” Science349, 2015. Artificial Intelligence and Deterrence: Science, Theory and Practice . STO-MP-SAS-141 14 - 3 . To this end, AI is a field of science that attempts to provide machines with problem-solving .
