T-101 Drilling Machine

760 Tapping MachineSizes: 3- to 16-inchBulletin No: 1000.006.08Version: 07.2015Cross Indexing No: n/aSupersedes: 1000.006.07 (06.2015)Model 760CModel 760C Tapping Machines can be eitherair or hydraulically operated and are used for makingpipe and tank taps from 3" to 16" (DN 80 to DN 400).Its maximum working pressure is 1,480 psi (102bar) at 100 F (38 C). Its operating temperature is-20 F (-29 C) to 700 F (371 C) at 700 psi(48 bar) for intermittent service. Its maximumcontinuous rating is 350 F (177 C) at 1,025psi (70 bar). This model features a split-frame forlower maintenance costs and ease ofpacking replacement.Typical Tapping SetupFeaturesThe basic machine includes:Lower-in crankMeasuring rodSplit-frameRetainer rod pusherBoring BarRing gasketBleeder valve and nippleCutter HolderAdapterMotor adapterCutterSet of bolts and nutsLOCK-O-RING bypass gauge GasketCapability to set LOCK-O-RING andLOCK-O-RING Plus completion plugs Pilot Options*T.D. Williamson is committed to providing youwith the exact product to assist you in planning,budgeting and meeting the specifications for yourindividual application needs. The following optionsare available:DescriptionTapping machines are used for makingconnections to pipelines, tanks, and plant pipingwithout shutdown and are used to make hot tapsin preparation for plugging machine applications.Tapping machines are also used to setcompletion plugs such as LOCK-O-RINGor LOCK-O-RING Plus plugs after completionof hot tapping and plugging operations. North & South America: 1 918 447 5000Data subject to change without notice./SANDWICH ValveDimensions not for construction unless certified./Model 760C Tapping Machine can beeither air or hydraulically operated withoptional dual drive.A flywheel can be installed on the tappingmachine. It enhances performance of thetapping machine due to inertia and reducedstress on the gears.Hydraulic feed system can be installed as anoption. It will assist technician to lower thecompletion plug during plug setting process.Europe / Africa / Middle East: 32 67 28 3611 Registered trademark of T.D. Williamson, Inc. in the United States and other countries./GasketSTOPPLE Fittingor Tapping FittingPipeline* For design code options not listed and additional sizes,consult your sales representative.Patented in the United States and in foreign countries.ISO 9001 CertifiedAsia Pacific: 65 6364 8520TM Trademark of T.D. Williamson, Inc. in the United States and other countries.www.tdwilliamson.com/ Copyright 2015 All rights reserved. T.D. Williamson, Inc.

860 Tapping MachineSizes: 4- through 20-inchBulletin No: 1000.008.05Date: April 2010Cross Indexing No: n/aSupersedes: 1000.008.04 (11/08)Model 860bTypical Tapping Setup860 Tapping MachineSplit FrameBoring BarFeaturesDescriptionTapping machines are used for makingconnections to pipelines, tanks, and plantpiping without shutdown and to make hottaps in preparation for plugging machineapplication.The 860 Tapping Machine is hydraulicallyoperated and is used for making pipe and tanktaps from 4- to 20-inch (DN 80 to DN 500). Itincludes an electric start, diesel power unit.Its maximum working pressure is 1,480psi (100 bar) at 100 F (38 C). Its operatingtemperature is -20 F (-9 C) to 700 F (371 C)at 700 psi (48 bar) for intermittent service. Itsmaximum continuous rating is 350 F (177 C)at 1,025 psi (70 bar).This model features a split frame for lowermaintenance costs and ease of packingreplacement.The basic machine includes:Cutter HolderAdapterLower-in crankCutterMeasuring rodRetainer rod pusherGasketRing gasketPilotBleeder valve and nippleMotor adapterSANDWICH ValveSet of bolts and nutsLOCK-O-RING bypass gaugeConvenient storage with tapping machineatop power unitSpeed control without changing power unitRPMGasketSTOPPLE Fittingor Tapping FittingPendant Control System (50’)PipelineISO 9001 CertifiedToll Free1-888-TDWmSon (839-6766)T.D. Williamson, Inc.P.O. Box 3409Tulsa, Oklahoma 74101-3409918-447-5100Fax: 918-446-6327www.tdwilliamson.comData subject to change without notice. / Dimensions not for construction unless certified. / Registered trademark of T.D. Williamson, Inc. in the United States and foreign countries / TM Trademark of T.D. Williamson, Inc. in the United States and foreign countries / Copyright 2010. All rights reserved T.D. Williamson, Inc. / Printed in USA

936 Tapping MachineSizes: 12- to 36-inchBulletin No: 1000.009.03Version: 09.2015Cross Indexing No: n/aSupersedes: 1000.009.02 (04.2009)Reference: DAP00088Model 936ETypical Tapping SetupDescriptionTapping machines are used for makingconnections to pipelines, tanks, and plant pipingwithout shutdown and are used to make hot tapsin preparation for plugging machine applications.The 936 Tapping Machine is hydraulicallyoperated and is used for making pipe and tank tapsfrom 12- to 36-inch. Its operating temperature is0 F (-18 C) to 180 F (82 C) at 2,220 psi (153 bar).For temperatures above 180 F (82 C), consult thefactory.The 936 Tapping Machine’s unique pressurebalanced system eliminates the effects of pipelinepressure, reducing operating loads on thefeedscrew.The 936 Tapping Machine meets NACE standardMR0175 (sulfide stress cracking resistant metallicmaterial for oilfield he basic machine includes:Tapping machinePilot DrillLadder and platformSANDWICH ValveHydraulic pipingSkidConnecting hoses STOPPLE Fittingor Tapping FittingPower unit2-Stage drive motorsFeed motorPressure-balance systemConsult the factory for special cutters and pilots requiredfor tank taps.PipelinePatented in the United States and in foreign countries.ISO 9001 CertifiedNorth & South America: 1 918 447 5000Data subject to change without notice./Dimensions not for construction unless certified./Europe / Africa / Middle East: 32 67 28 3611 Registered trademark of T.D. Williamson, Inc. in the United States and other countries./Asia Pacific: 65 6364 8520TM Trademark of T.D. Williamson, Inc. in the United States and other countries.www.tdwilliamson.com/ Copyright 2015 All rights reserved. T.D. Williamson, Inc.

1200 Tapping MachineTapping Sizes: 12- to 42-inchesBulletin No: 1000.001.05Version: 7.2015Cross Indexing No: n/aSupersedes: 1000.001.04 (11.2008)Model 1200M / Completion plug setting sizes 12- to 36-inchesTypical Tapping SetupDescriptionTapping machines are used for makingconnections to pipelines, tanks and plant pipingwithout shutdown and are used to make hot tapsin preparation for plugging machine applications.T.D. Williamson Model 1200M TappingMachines are designed to make hot taps into metalpipe, tank tops and walls*. They are hydraulicallyoperated and are used for making taps from12- to 42-inches (305 mm to 1067 mm).Maximum working pressure is 1,480 psi (100 bar)at 100 F (38 C). Operating temperature is -20 F(-29 C) to 700 F (371 C) at 700 psi (48 bar)for intermittent service. Maximum continuousrating is 350 F (177 C) at 1,025 psi (70 bar).The 1200M Tapping Machine is fitted with aladder and platform for operator use; meets NACEstandard MR0175-2009 (sulfide stress crackingresistant, metallic material for oilfield equipment;and can be used to install LOCK-O-RING andLOCK-O-RING Plus completion plugs from sizes12- to 36-inches.ValveAdapterCutterHolderCutterPilot DrillSANDWICH ValveFeaturesThe basic machine includes:Tapping machineSTOPPLE Fittingor Tapping FittingLadder and platformHydraulic pipingSkidConnecting hosesPower unitPipelineTwo-stage drive motorFeed motorCrank handle* Consult the factory for special cutters and pilots required for tank taps.Patented in the United States and in other countries.ISO 9001 CertifiedNorth & South America: 1 918 447 5000Data subject to change without notice./Dimensions not for construction unless certified./Europe / Africa / Middle East: 32 67 28 3611 Registered trademark of T.D. Williamson, Inc. in the United States and other countries./Asia Pacific: 65 6364 8520TM Trademark of T.D. Williamson, Inc. in the United States and other countries.www.tdwilliamson.com/ Copyright 2015 All rights reserved. T.D. Williamson, Inc.

2400 Tapping MachineSizes: 30- Through 60-inchBulletin No: 1000.002.00Date: July 1998Cross Indexing No: n/aSupersedes: 406 (3/91)Standard Model and XL ModelFeaturesTypical Tapping SetupThe basic machine includes:Tapping machineLadder and platformHydraulic PipingSkidConnecting hosesPower unitTwin-drive motorsFeed motorOptions*T. D. Williamson, Inc., is committed to providingyou with the exact product to assist you inplanning, budgeting and meeting the specificationsfor your individual application needs.AdapterTapping ValveThe hydraulically powered 2400 has anoptional electronic remote control system.The remote control unit gives the operator theadvantage of remaining inside a temperaturecontrolled building while completing jobs inextreme climate conditions.2400 Tapping Machine* For design code options not listed and additional sizes,consult your sales representative.Tapping FittingDescriptionPipelineTapping machines are used for makingconnections to pipelines, tanks, and plant pipingwithout shutdown and are used to make hot tapsin preparation for plugging machine applications.Model 2400 tapping machines are designedto make hot taps into metal pipe, tank tops andwalls. It is hydraulically operated and is used formaking pipe and tank taps from 30" to 60". Itsoperating temperature is -20 F (-29 C) to 200 F(93 C) at 1,200 psi (82 bar).T.D. Williamson, Inc.P.O. Box 3409Patented in the United States and in foreign countries.ISO 9001 CertifiedToll Free1-888-TDWmSon (839-6766)Tulsa, Oklahoma 74101-3409918-447-5100Fax: 918-446-6327www.tdwilliamson.comData subject to change without notice. / Dimensions not for construction unless certified. / Registered trademark of T.D. Williamson, Inc. in the United States and foreign countries / TM Trademark of T.D. Williamson, Inc. in the United States and foreign countries / Copyright 2006. All rights reserved T.D. Williamson, Inc. / Printed in USA

Air MotorsFor T-101b, T-101XL, TD-12, 904, 904XL Sizes 1/2” Through 6”Bulletin No: 1010.002.00Date: June 2003Cross Indexing No: n/aSupersedes: n/aTypical SetupPistol Grip Air MotorSocketPistol Grip Air MotorDrilling MachineRight Angle Air MotorRight Angle Air MotorSocketDescriptionDrilling MachineFeaturesT.D. Williamson, Inc.’s Air Motors are efficienttools for operating TDW drilling machines. TheAir Motors are designed for horizontal and verticalinstallation. These machines are designed to allowsafe taps to be made in piping systems while underpressure.High torque, PISTOL GRIP Air Motor with½-inch male square drive head with ball detentattachment oiler.Powerful, high torque, RIGHT ANGLE Air Motorwith ½-inch male square drive head with ball detentattachment. Needle valve included for air supplyregulation.The PISTOL GRIP Air Motor includes anauxiliary handle, which can be rotated 360degrees. Also, these hand-held drills have anautomatic oiler and a safety button for lockingin the off position.The RIGHT ANGLE Air Motor includes anair supply regulator to adjust revolutions perminute (RPM). It also includes a reversibledirection, spring-loaded trigger for immediaterelease and stopping of Air Motor.ISO 9001 CertifiedCaution: Improper use of Air Motors mayresult in Operator injury. Consult operatinginstructions before using your equipment.T.D. Williamson, Inc.P.O. Box 3409Tulsa, Oklahoma 74101-3409918-447-5100Toll Free1-888-TDWmSon (839-6766)Fax: 918-446-6327www.tdwilliamson.comData subject to change without notice. / Dimensions not for construction unless certified. / Registered trademark of T. D. Williamson, Inc. in the United States and foreign countries / TM Trademark of T. D. Williamson, Inc. in the United States and foreign countries / Copyright 2006. All rights reserved T. D. Williamson, Inc. / Printed in USA

STOPPLE Systems andFittings ApplicationsData Sheet No. Data Sheet No. STPPLDate: March 1999Supersedes: n/aSTOPPLE Plugging Machines serve as temporaryblock valves installed anywhere in a piping system.They are used to isolate a section of line for repairsor additions without interruption of service.Typical SetupSTPPLIn the pipeline industry, it is sometimes necessaryto isolate a section of pipe without interruptingthe service to a customer, whether that customeris a large user such as a steel mill or a privatehomeowner. The same necessity may also arise in arefinery or a petrochemical plant where it is desirable to avoid the shutdown of an entire unit. STOPPLEPlugging Equipment has been developed by T.D.Williamson, Inc., to safely meet these requirements.Data Sheet No.STPPLHydraulic Cylinder The STOPPLE Plugging Machine consists of threemajor sections: a hydraulic cylinder or jackscrew,a plugging head housing and a plugging head. It isavailable for pipe sizes 4” (DN 100) and larger. Itsmaximum operating temperature is 180 F (82 C).Bleeder Valve HousingEqualizationConnectionPlugging HeadSANDWICH ValveLOCK-O-RING Flange STOPPLE Plugging FittingSTOPPLE Fitting Reduced Branch Split Tee with LOCK-O-RING FlangeSTOPPLE Plugging Machine T.D. Williamson, Inc.P.O. Box 3409Tulsa, Oklahoma 74101-3409918-447-5100Fax: 918-446-6327www.tdwilliamson.comData subject to change without notice. / Dimensions not for construction unless certified. / Registered trademark of T.D. Williamson, Inc. in the United States and foreign countries / TM Trademark of T.D. Williamson, Inc. in the United States and foreign countries / Copyright 2006. All rights reserved T.D. Williamson, Inc. / Printed in USA

Data Sheet No.STPPLTypical ApplicationsPlugging Without Shutdown – Typical Procedure1. Weld Fittings2. Make TapsThread-O-Ring Purge &Equalization FittingsTapping MachineSection of lineto be replaced.SANDWICH Tapping ValvesSTOPPLE FittingBypassFittingwFlowFloSTOPPLE Fittings with LOCK-O-RING Flanges* are welded on each end of the section to be isolated. Bypassfittings with LOCK-O-RING Flanges and equalization fittings are welded to the line.A SANDWICH Tapping Valve* is mounted on each fitting and taps are made through the valves into thepipeline. The cutter is withdrawn after each tap, the valve closed, and the tapping machine removed.*See LOCK-O-RING Flanges, Bulletin 1120.001.00. *See SANDWICH Valve, Bulletin 1020.001.00.3. Plug Line4. Recover ValvesSTOPPLE Plugging MachineNew SectionBlind FlangeLOCK-O-RING FlangeBypass LinewFloBlind FlangeFlowwFloLOCK-O-RING FlangeAwFlowFloBypass connections are made and the bypass valves are opened. STOPPLE Plugging Machines are mountedand the plugging heads are lowered through valves into sealing position. After the new section is tied in,pressure is equalized by connection from the STOPPLE Housing to the pipeline (See A).T.D. Williamson, Inc.P.O. Box 3409Tapping machine cutters are replaced with LOCK-O-RING Plugs, and tapping machines (or machine) aremounted on valves. The LOCK-O-RING Plugs are lowered into position inside LOCK-O-RING Flanges.Tapping machines are removed, valves recovered, and blind flanges installed.Tulsa, Oklahoma 74101-3409918-447-5100Fax: 918-446-6327www.tdwilliamson.comData subject to change without notice. / Dimensions not for construction unless certified. / Registered trademark of T.D. Williamson, Inc. in the United States and foreign countries / TM Trademark of T.D. Williamson, Inc. in the United States and foreign countries / Copyright 2006. All rights reserved T.D. Williamson, Inc. / Printed in USA

Data Sheet No.STPPLTypical ApplicationsCurrent and Future ExpansionTypical Option Flange Application/Planning for Future ExpansionLOCK-O-RING Flange and PlugDuring new construction, a tee with LOCK-O-RING Flange is weldedto the line.ValveValveTappingMachineCrossoverLater, when a branch connection is needed, a full bore valve is installedand the LOCK-O-RING Plug is removed with a tapping machine.A crossover line is then connected to the valve.Typical Branch Valve ApplicationTapping machineraises LOCK-O-RING Plug to topLOCK-O-RING FlangeBlindLOCK-O-RING FlangewPlug inLOCK-O-RING FlangeFloBlindwFloValvewFloFlowFloNew BranchwwwFloFlowFloStep 1Step 2Step 3A special tee with a LOCK-O-RING Flange is mounted on the LOCK-O-RING Fitting. A new branch is installed on the outlet of the tee.A valve and tapping machine are installed on top of the tee. The tappingmachine raises the LOCK-O-RING Plug to the top LOCK-O-RING Flange.The tapping machine and valve are removed and a blind flange installed.Typical Booster Station ApplicationLOCK-O-RING FlangeDischargeCheck ValveSuction LOCK-O-RINGFlangeIllustrations depict general fitting applications only. Refer to TDWinstruction manual for technical procedures. Never operate equipmentwithout training.LOCK-O-RING Flanges and Plugs are installed during initial constructionto permit easy installation of a booster station at a later date.T.D. Williamson, Inc.P.O. Box 3409Tulsa, Oklahoma 74101-3409918-447-5100Fax: 918-446-6327www.tdwilliamson.comData subject to change without notice. / Dimensions not for construction unless certified. / Registered trademark of T.D. Williamson, Inc. in the United States and foreign countries / TM Trademark of T.D. Williamson, Inc. in the United States and foreign countries / Copyright 2006. All rights reserved T.D. Williamson, Inc. / Printed in USA

Data Sheet No.STPPLTypical ApplicationsInstallation Anywhere in a Piping SystemAs Typical Equipment IsolationIsolation for RepairTDW Services technicians are available aroundthe clock to assist plant operators in tapping andplugging applications.Suction HeaderA compressor breakdown in the vapor recoverysection of a large refinery created a problem forthe operating company when a 20-inch block valvefailed to hold.CompressorFaulty 20” ValveA means was needed for isolating the compressorfor repairs. This isolation was accomplished withTDW tapping and plugging equipment.STOPPLE Plugging MachineWhile the compressor was isolated and repairswere completed, a pair of new 10-inch block valveswere installed on the suction lines leading to thecompressor. This was done because the faulty20-inch block valve could not be removed from thesuction line.New 10” ValvesAs Typical Valve ReplacementLine Blocked for ModificationAn 18-inch butterfly valve in a line carrying air toa cat cracker regenerator failed to operate properly.Air FilterTDW STOPPLE Plugging equipment blockedthe line temporarily while the valve was removed.However, after removing the valve, inspectorsfound it to be non-repairable. A decision was madeto reinstall the valve, locking it in full open position.Workmen then modified the system to permitoperation of the air line until the new valve could bedelivered. The plugging machine was removed and a LOCK-O-RING Plug was installed.Venturi STOPPLE Plugging MachineAir BlowerFaulty Butterfly ValveLater, when the valve was delivered, a TDWPlugging Machine was reinstalled to permitrecovery of the temporary valve and installation ofthe new one.TDW Customer Services offers short courses in the operation andmaintenance of our tapping and plugging equipment in a choice of low,intermediate or high pressure ranges.T.D. Williamson, Inc.P.O. Box 3409Tulsa, Oklahoma 74101-3409918-447-5100Fax: 918-446-6327www.tdwilliamson.comData subject to change without notice. / Dimensions not for construction unless certified. / Registered trademark of T.D. Williamson, Inc. in the United States and foreign countries / TM Trademark of T.D. Williamson, Inc. in the United States and foreign countries / Copyright 2006. All rights reserved T.D. Williamson, Inc. / Printed in USA

Data Sheet No.STPPLFeatures/OptionsLOCK-O-RING Plugs Make Equipment Recovery Possible SANDWICH Tapping ValveTappingMachine LOCK-O-RING PlugLOCK-O-RING FlangeLOCK-O-RINGPlugStep 1Step 2Step 3Upon completion of a tapping or plugging job, the temporary valve isrecovered by setting a LOCK-O-RING Plug in the LOCK-O-RING Flange.A LOCK-O-RING Plug is installed on the boring bar of the tappingmachine. The machine is mounted on the tapping valve.The valve is opened and the tapping machine boring bar is extended tolower the plug into position inside the LOCK-O-RING Flange.Step 4Step 5Step 6The flange segments are advanced into the plug groove. The tappingmachine is released from the plug holder and the boring bar is retracted.The tapping machine and the valve are remo

without shutdown and are used to make hot taps in preparation for plugging machine applications. The T-101 Drilling Machine is a manual or power-driven machine which taps into pipe while under pressure. It is used for making Description Typical Setup Features T.D. Williamson, Inc., is co