Cat Certified Rebuild - HOLT CAT

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Cat Certified Rebuild and Cat Certified Power TrainCaterpillar. The difference counts.

Caterpillar. The difference counts. Cat Dealers define world-class productsupport. We offer you the right partsand service solutions, when and whereyou need them.The Cat Dealer network of highlytrained experts keeps your entire fleetup and running to maximize yourequipment investment.

The two best investments in heavy equipment:Cat machines and Cat Certified Rebuilds.A Cat machine is the best investment in productivity you can make and there is a way to improve it—a Cat CertifiedRebuild. When most competitive models would require replacement, Cat equipment can be rebuilt to deliver a costeffective “second life.” Cat machines are “built to be rebuilt.”Caterpillar offers two rebuild programs:CERTIFIED REBUILD where the entire machine is rebuilt (including the power train).CERTIFIED POWER TRAINBefore Rebuild which is a complete rebuild of the power train.After RebuildRebuild the entire machine or just your power train—for maximum life and maximum value.

Cat Certified Rebuild & Power TrainThe AdvantagesThe extensive Cat Certified Rebuildprogram incorporates the verylatest critical engineering updatesinto your machine at a fraction ofthe cost of buying new. After athorough evaluation, including moreThe Process1Inspection/EvaluationThis vital first step is a thorough process during which we develop acustomized rebuild plan and cost estimate. The specific needs of yourmachine or power train are determined through a comprehensive evaluation,which includes fluid analysis, careful visual inspections, and review ofmaintenance/S.O.SSM analysis services. Certified Rebuild includes more than350 tests and inspections; Certified Power Train up to 200.than 350 tests and inspections andthe automatic replacement ofapproximately 7,000 parts, you geta like-new machine and warranty.As you’d expect, our qualitystandards are just as stringent thesecond time around—because onlytrained dealer service professionals2DisassemblyOnce the rebuild plan is established, your machine or power train will becompletely disassembled. All hoses, belts, seals, gaskets, bearings, knobs,wiring, switches and gauges will be replaced with new parts. Remaining partswill be inspected and measured against our strict reusability guidelines. Thosethat do not meet our high standards will either be replaced with new or CatReman parts, or reconditioned to meet guideline specifications. CertifiedRebuilds include automatic replacement of approximately 7,000 parts; powertrain rebuilds include approximately 3,000 parts.and only Cat parts are used tocomplete a Cat Certified Rebuild.3ReconditioningThis phase of the process addresses equipment needs not typically includedin an overhaul. For example, frames are examined and, if necessary, they arestraightened, welded and reinforced. Worn linkage pins and shaft bearingsare replaced. Hydraulic systems are returned to their original levels ofperformance, reliability and cleanliness, meeting ISO 18/15. Evenelectronic control modules and software are replaced.4Engineering UpdatesDuring reassembly, critical improvements that have been made to thismachine model since original manufacturing will be incorporated intoyour machine or power train.5Power Train TestsThe engine, fuel system, transmission, torque converter, differential, finaldrives and radiator are also disassembled, inspected, and reconditionedand updated with new or qualified parts. Then, before reinstallation, eachcomponent is thoroughly bench tested.

6ReassemblyAll critical torques, clearances and pressure settings will be maintained andrecorded during careful reassembly of your machine or power train by ourprofessional technicians. Engine wiring harnesses are always replaced, andall other wiring is replaced on full machine rebuilds only.7Performance TestingQuality control is integral to both rebuild programs. Therefore, rigoroustesting is conducted at several stages. Among the tests routinely performedare: turbocharger boost, throttle response, stall speed rpm, transmission andsteering clutch response, and hydraulic and pilot relief valve pressures.Contamination control procedures are followed to assure the unit meets totalsystem cleanliness of ISO 18/15. Instrument and operational testing are alsoconducted to ensure field performance levels match those in the shop.The Parts WarrantyThe Cat Certified Rebuild programdoesn’t end with the rebuildprocess. The value of your machineis further increased with partswarranties and extended power8RepaintingYour machine will perform like new—and look like new—after a completepaint job and application of new modelidentity graphics on a full certifiedrebuild. Finally, a Cat Certified Rebuilddecal will be issued.train coverage from Caterpillar—supported by the largest dealerand parts distribution networkin the world.Cat Certified RebuildNew-parts warranty on all replaced9New Serial Number or Product Identification NumberA new serial number or product identification number (Cat Certified Rebuildonly) not only identifies your machine, it entitles you to a like-new standardwarranty. Because it verifies the exceptional Caterpillar rebuild process, itdramatically increases your resale value.parts and your choice of ExtendedPower Train Coverage: 2-year or 6,000 service hours 3-year or 5,000 service hours or 2-year or 10,000 service hours (formining-machine power trains only)10 Customer EvaluationThe rebuild process is not considered complete until your operators aresatisfied with the performance of the machine or power train in its workingenvironment.Cat Certified Power TrainYour choice of Extended PowerTrain Coverage: 2-year or 6,000 service hours 3-year or 5,000 service hours or 2-year or 10,000 service hours (formining-machine power trainsonly); coverage varies by country

Cat Certified RebuildCat Certified Power Train Restores machine to like-new performance Restores power train to like-new performance More than 350 tests and inspections, includingturbocharger boost, throttle response, stall speedrpm, transmission and steering clutch response,hydraulic and pilot relief valve pressures Covers radiator, engine, transmission, torqueconverter, final drive and axle Automatic replacement of approximately 7,000 parts,including hoses, belts, seals, gaskets, bearings,knobs, wiring, switches and gauges Approximately 200 tests and inspections ofpower train components Examination, straightening, reinforcing and weldingof frames Replacement or reconditioning of approximately3,000 parts, including power train electrical switches,sensors, sending units, electronic control modules,engine wiring harnesses, bearings, gaskets, sealsand coolant hoses Replacement of worn linkage pins and shaft bearings Critical engineering improvements and updates Reconditioning of hydraulic systems, engine,transmission and torque converter Extended power train coverage is available Critical engineering improvements and updates Repainting of machine New identifying graphics Similar to standard warranty,* and extendedpower train coverage is available A Certified Rebuild product identification numberis assigned*See your Cat Dealer for warranty details

Certified Rebuild programis available for thefollowing machines:Certified Power Trainprogram is available forthe following machines:Track-Type TractorsD7G, D7H, D7R, D8K, D8L, D8N,D8R, D9H, D9L, D9N, D9R, D10,D10N, D10R, D11N, D11RTrack-Type TractorsD6H, D6R, D7G, D7H, D7R, D8K, D8L,D8N, D8R, D9H, D9L, D9N, D9R, D10,D10N, D10R, D11N, D11RTrack-Type Loaders963, 973, 977LTrack-Type Loaders953, 953B, 963, 963B, 973, 977LWheel Loaders966C, 966D, 966E, 966G, 970F,972G, 980C, 980F, 980G, 988B,988F, 988G, 990, 992B, 992C,992D, 992G, 994, 994DWheel Loaders950F, 966C, 966D, 966E, 966F, 966G,970F, 972F, 980C, 980F, 980G, 988B, 988F,988G, 990, 992B, 992C, 992D, 992G, 994Wheel Tractors814, 814B, 824C, 834B, 854GSoil Compactors815, 815B, 815C, 825C, 825GLandfill Compactors816, 816B, 826C, 826G,836, 836GMotor Graders12G, 14G, 16G, 16H, 24H,120G, 140GScrapers631D, 633D, 637D,637E, 657EOff-Highway Trucks769C, 773B, 775D, 777,777B, 777C, 777D, 785,785B, 789B, 793B, 793COff-Highway Tractors768C, 772B, 776, 776BWheel Tractors814, 814B, 824C, 834B, 854GSoil Compactors815, 815B, 815C, 825C, 825GLandfill Compactors816, 816B, 816F, 826C, 826G, 836, 836GMotor Graders12G, 14G, 16G, 16H, 24H, 120G, 140GScrapers631D, 633D, 637D, 637E, 657EOff-Highway Trucks769C, 773B, 775D, 777, 777B, 777C,777D, 785, 785B, 789B, 793B, 793COff-Highway Tractors768C, 772B, 776, 776BExcavators330BArticulated TrucksD25DUndergroundR1600, R1700G, AD55Call your Cat Dealer for more details on theCat Certified Rebuild program.Call your Cat Dealer for more details on theCat Certified Power Train program.

Cat Certified Rebuild and Cat Certified Power TrainMaximize the built-in value ofyour machine or power train. Maximum productivity Improved reliability and availability Cost-effective Similar to new-machine warranty and power train coverage Greater return on your equipment investment Like-new appearance (complete rebuild only) Higher resale valuePEDP9132-02www.cat.comPrinted in USA 2005 CaterpillarAll Rights ReservedCAT, CATERPILLAR, their respective logos and “Caterpillar Yellow,” as well as corporate and product identity used herein, are trademarks of Caterpillar and may not be used without permission.

The two best investments in heavy equipment: Cat machines and Cat Certified Rebuilds. A Cat machine is the best investmentin productivity you can make and there is a way to improve it—a Cat Certified Rebuild. When most competitive models would require rep

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