Wind Turbines – Components And Design Basics

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Wind Turbines – Components and Design BasicsDr.-Ing. Stephan MatthiesenProject ManagementDipl.-Ing. (FH) Meik Schacknies Design DepartmentParis October 2009

Wind Turbines – Components and Design BasicsOverviewPart IOverviewPart II Product range Load assumptions for wind turbines Components of a wind turbine Loads and load cases Rocking spring stiffness2

Wind Turbines – Components and Design BasicsRated power:Hub height:330 kW44 – 50 mRated power:Hub height:Rated power:900 kW45 m / 55 m Hub height:800 kW50 – 76 m3

Wind Turbines – Components and Design BasicsRated power:Hub height:800 kW73 mRated power:Hub height:2.300 kW64 – 113 mRated power:Hub height:2.000 kW78 – 138 m4

Wind Turbines – Components and Design BasicsHighest power producing WEC worldwide:Rated power:6.000 kWRotor diameter:127 mHub height:135 mPower production:20 Mio. kWh p.a. Produces electricity for more than 5000 households 35% more yield compared to predecessor - E-112 Two-segment rotor blade facilitates transport5

Wind Turbines – Components and Design Basics- blades- nacelle with generator andhub- tower (steel / concrete)- electrical installation andgrid connection- foundation- with piles or soil improvement(if necessary)6

Wind Turbines – Components and Design Basics- blades7

Wind Turbines – Components and Design Basics8

Wind Turbines – Components and Design Basics- nacelle9

Wind Turbines – Components and Design Basics- steel tower10

Wind Turbines – Components and Design Basics- concretetower11

Wind Turbines – Components and Design Basics- foundationwith basket12

Wind Turbines – Components and Design Basics- foundationwith section13

Wind Turbines – Components and Design Basics- foundationfor concretetower14

Wind Turbines – Components and Design BasicsOverviewPart IOverviewPart II Product range Design situations for wind turbines Components of a wind turbine Loads and load cases Rocking spring stiffness15

Wind Turbines – Components and Design BasicsDesign situationsEnvironmental conditions Wind, Temperature, Ice, EarthquakeOperational conditions Normal operation and power production Start up, shut down, idling, standstillTemporary conditions Transportation of components Installation and assembling Maintenance and repair16

Wind Turbines – Components and Design BasicsDesign load cases– Normal operation and normal external conditions– Normal operation and extreme external conditions extreme wind speedextreme direction changeextreme dynamic wind shearndiwniotcredi– Fault situations and appropriate external conditions Control system faultElectrical faultYaw system fault– Transportation, installation and maintenance situations17

Wind Turbines – Components and Design BasicsLoad cases for operational and environmental conditions defined in EN 61400-118

Wind Turbines – Components and Design BasicsDue to the nature of wind the loads are high variable ! mean wind, gravity loads(steady) turbulence, earthquake(stochastic) unbalanced mass, rotor frequency (periodic) start up / shut down, gusts(transient) Loads are calculated with special computation program in time domain. Load calculations have to determined for each type separately.[Hau 2005]19

Wind Turbines – Components and Design BasicsDifferent aspects for structural design1.Extreme Loads(Ultimate Limit State)2.Fatigue Loads(Ultimate Limit State)3.Stiffness of components(ULS and SLS)- Vibrations(resonance effects)- Deflections(distance between blade and tower)20

Wind Turbines – Components and Design BasicsVibrations - Rocking spring stiffness kφ,dynTo avoid resonance we have to consider the stiffness of the components but also the soilstructure interaction. The eigenfrequency of the system machine - tower – foundation - soilshall not be in the range of the variable frequencies. To ensure this requirement a minimumstiffness of foundation and soil is necessary.System:Mass of WECTowerRotational spring stiffness21

Wind Turbines – Components and Design BasicsImportant design parameter for WEC:- Rotational frequency of rotor (1P)- Rotational frequency of one blade (3P)- Eigenfrequencies of the whole system (1. EF / 2. EF)Eigenmodes of the tower structure22

Wind Turbines – Components and Design BasicsMerci pour votre attention23

Wind Turbines – Components and Design Basics. 22 Wind Turbines – Components and Design Basics Eigenmodes of the tower structure Important design parameter for WEC: - Rotational frequency of rotor (1P) - Rotational frequency of one blad

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